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Before  installing  the GHO Transfer  Pump,  carefully  read  all  the  technical  and  safety 
documentation included in  this manual.  Pay special attention to the information in order to 
know and understand the operation and the conditions of use of the GHO Transfer  Pump. 
All of the information is aimed at improving user safety and avoiding possible  breakdowns 
from the incorrect use of the GHO Transfer Pump . 

 

 

REVISION 3.0

 

Polyurethane Machinery Corp.

 

Headquarters: 1 Komo Drive, Lakewood NJ 08701 

Manufacturing: 2 Komo Drive, Lakewood, NJ 08701 

Phone:732-415-4400 

Fax: 732-364-4025 

 

http://www.polymac-usa.com

 

 

SERVICE & 

PARTS MANUAL

 

 

High Output 2 : 1 

Transfer Pump

 

GHO

 

 

Summary of Contents for GHO

Page 1: ...tions of use of the GHO Transfer Pump All of the information is aimed at improving user safety and avoiding possible breakdowns from the incorrect use of the GHO Transfer Pump REVISION 3 0 Polyurethan...

Page 2: ...N 12 DISASSEMBLY 13 PART IDENTIFICATION 15 TRANSFER PUMP ASSEMBLY GHO 15 DETAIL A 16 DETAIL B 17 DETAIL C 18 DETAIL D 19 AIR MOTOR ASSEMBLY PU 04000 01 20 AIR MOTOR AND PLUNGER TOP ASSEMBLY PU 04000 1...

Page 3: ...number The Warranty does not cover any Product if the Original Invoice appears to have been modified or altered or when the serial number on the Product appears to have been altered or defaced Produc...

Page 4: ...r Products Repaired or Replaced under Warranty Following the repair or replacement of a Product covered by this Warranty such Product will continue to be subject to the original Warranty for the remai...

Page 5: ...duce the potential risk of accidents in the installation use or maintenance of the GHO pump you will provide a better opportunity for incident free operation for a longer time greater output and the p...

Page 6: ...according to current regulations To avoid damage caused by the impact of pressurized fluids do not open any connection or perform maintenance work on components subject to pressure until the pressure...

Page 7: ...Duty 11 gpm 41 6 liters Cycles per Gallon 18 5 Cycles per liter 4 88 Stroke 4 inch 10 2 cm Air Pressure 180 psi 0 12 Mpa Air Inlet NPT F Fluid Output NPT F Air Consumption 2 0 cfm per gallon pumped 10...

Page 8: ...sfer Pump Air Hose Assembly PU 04000 F PU 04000 H Figure 3 Bung Adaptor PU 04000 33 Figure 4 Material Supply Hose PU 6157A A 10 x 10 A Supply Hose 1 2 NPT PU 6157A 10 x 10 B Supply Hose 3 4 NPT Figure...

Page 9: ...GHO Service Parts Manual 9 INITIAL MACHINE SET UP Figure6 TypicalInstallationforClassicHydraulicProportioner...

Page 10: ...h the adaptor and lock it in place Figure 8 Installing Air Needle Valve and Quick Disconnect Figure 10 Installing Air Line Figure 7 Installing the Transfer Pump 2 Use thread sealer on the male threads...

Page 11: ...he pump When installing a transfer pump into a partially filled drum where the liquid level is below the top of the set tube manually fill the tube with the proper chemical prior to inserting the tran...

Page 12: ...t Do not attempt to operate the pump when it is not securely mounted in a drum Keep hands clear of the area shown in Figure 16 at all times as personal injury may occur Daily Shutdown Procedures 1 Dis...

Page 13: ...cylinder Failure to do so will prevent the transfer pump from operating Figure 14 Foot Valve 3 Remove the air bleed from the transfer pump air cap prior to disassembly of the air cylinder to bleed off...

Page 14: ...ting Unthread the piston 6 Remove the dowel pin 7 Push the piston out through the suction tube Figure 16 Strap Location NOTE When replacing the packings pay careful attention to the packing orientatio...

Page 15: ...GHO Service Parts Manual 15 PART IDENTIFICATION TRANSFER PUMP ASSEMBLY GHO DETAIL PAGE A 16 B 17 C 18 D 19...

Page 16: ...PU 04000 62 AIR CYLINDER 3 1 PU 04000 18 AIR MOTOR AND PLUNGER TOP ASSEMBLY PAGE 21 4 1 PU 04000 79 DOWEL PIN 5 1 PU 04000 21 DISPLACEMENT PLUNGER 6 1 PU 04000 23 AIR MOTOR TO PUMP COUPLING ASSEMBLY...

Page 17: ...ITEM QTY PART NUMBER DESCRIPTION 7 1 PU 04000 88 O RING 2 137 8 1 PU 04000 68 PTFE GASKET 9 1 PU 04000 24 PUMP BODY GHO 1 PU 04000 26 X STUBBY PUMP BODY 10 1 PU 04000 50 LOWER COMPRESSION TUBE 11 2 PU...

Page 18: ...MBLY GHO ITEM QTY PART NUMBER DESCRIPTION 13 1 PU 04000 59 U CUP COLLAR 14 1 PU 04000 69 PISTON CUP 15 1 PU 04000 41 PUMP SHAFT ASSEMBLY 16 1 PU 04000 70 U CUP 17 1 PU 04000 67 WEAR RING 18 1 PU 04000...

Page 19: ...TRANSFER PUMP ASSEMBLY GHO ITEM QTY PART NUMBER DESCRIPTION 11 2 PU 04000 91 O RING 2 032 20 1 PU 04000 75 SUCTION TUBE 21 1 PU 04000 45 FOOT VALVE ASSEMBLY PAGE 24 22 2 PU 04000 40 SQUARE GASKET 23...

Page 20: ...1 PU 04000 11 AIR PISTON 2 1 PU 04000 15 GASKET TOP 3 1 PU 04000 03 UPPER AIR VALVE ASSEMBLY 4 3 PU 04000 02 10 32 X 1 5 16 SHCS 5 3 PU 04000 08 SPACER 28 32 6 1 PU 04000 13 WEAWR RING 7 1 PU 04000 04...

Page 21: ...GER TOP ASSEMBLY PU 04000 18 AIR MOTOR AND PLUNGER TOP ASSEMBLY PU 04000 18 ITEM QTY PART NUMBER DESCRIPTION 1 1 PU 04000 01 AIR MOTOR ASSEMBLY PAGE 20 2 1 PU 04000 60 PLUNGER TOP 3 1 PU 04000 78 10 3...

Page 22: ...PUMP COUPLING ASSEMBLY PU 04000 23 ITEM QTY PART NUMBER DESCRIPTION 1 1 PU 04000 73 SPRING 2 1 PU 04000 81 SQUARE O RING 3 1 PU 04000 84 U CUP 4 1 PU 04000 49 AIR CYLINDER BASE 5 3 PU 04000 63 THREAD...

Page 23: ...AP ASSEMBLY PU 04000 44 ITEM QTY PART NUMBER DESCRIPTION 1 1 PU 04000 43 CAP AND BUMPER ASSEMBLY 1 PU 04000 17 AIR CYLINDER CAP 1 PU 04000 20 BUMPER 2 1 PU 04000 72 SPRING 3 1 PU 04000 81 SQUARE O RIN...

Page 24: ...T VALVE ASSEMBLY PU 04000 45 FOOT VALVE ASSEMBLY PU 04000 45 ITEM QTY PART NUMBER DESCRIPTION 1 1 PU 04000 55 FOOT VALVE HOUSING 2 1 PU 04000 90 3 4 SS BEARING BALL 3 1 PU 04000 93 E RING 5133 75 4 1...

Page 25: ...OL KIT PU 04000 94 TOOL KIT PU 04000 94 ITEM QTY PART NUMBER DESCRIPTION 1 1 PU 04000 82 BALL VALVE 2 1 PU 04000 83 AIR FITTING 3 1 PU 04000 86 1 4 20 X 1 2 MACHINE SCREW 4 1 PU 04000 66 GROUNDING LUG...

Page 26: ...pproved 2 5 19 Mar 14 P1 Changed Address to Komo Dr P16 added air motor drawing to show gasket and 3 washers updated contents page and figure numbers to reflect change Vadams 3 0 20 Feb 15 Updated for...

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