PMA KS40-1 Operating Manual Download Page 1

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PMA Prozeß- und Maschinen-Automation GmbH

Universal controller for burners

KS40-1 burner

Operating manual

English

9499-040-66011

Valid from:8473

expert line

Summary of Contents for KS40-1

Page 1: ...PMA Proze und Maschinen Automation GmbH Universal controller for burners KS40 1 burner KS40 1 burner KS40 1 burner Operating manual English 9499 040 66011 Valid from 8473 expert line...

Page 2: ...ed in any form or by any means without prior written permission from the copyright owner A publication of PMA Proze und Maschinen Automation P O Box 310229 D 34058 Kassel Germany Description of symbol...

Page 3: ...ing 11 3 5 Operating structure 13 4 Configuration level 14 4 1 Configuration with qUIC 14 4 2 Configuration without qUIC qUIC OFF 18 4 3 Configuration survey 18 5 Parameter setting level 24 5 1 Input...

Page 4: ...KS40 1 burner 4...

Page 5: ...y switch open may lead to faulty functions l Caution The unit contains ESD sensitive components Mounting 5 KS40 1 burner or max 95 rel max 60 C 0 C min 96 3 78 48 1 89 Loc 10V i mA Pt min 48 1 89 10 0...

Page 6: ...ction f pressure transmitter 2 wire connection g current 0 4 20mA Connection of input INP2 See input INP1 Connection of inputs di2 di3 Digital input di2 for external switching between SP and SP 2 SP S...

Page 7: ...1 Status of switching outputs OuT 1 3 2 Lit with limit value 1 not exceeded 3 Process value display 4 Controller works as on off controller 5 Self tuning active 6 Entry in error list 7 Set point cont...

Page 8: ...h are used frequently or the display of which is important can be copied to the extended operating level Operation KS40 1 burner 8 Operating level 125 126 y 21 126 y 21 126 125 126 Automatic Extended...

Page 9: ...Return unit to our factory E 2 Internalerror canbe reset e g EMC trouble Keepmeasurementandpower supplycablesin separate runs Ensurethatinterferencesuppressionofcontactorsis provided FbF 1 2 Sensor b...

Page 10: ...Self tuning can always be cancelled by the operator For this press and key simultaneously The controller continues operating with the old parameters in automatic mode in the first case and in manual...

Page 11: ...eters Cancellation causes r page 9 Error status self tuning heating ADA H and cooling ADA C Examples for self tuning attempt 3 point stepping controller After the start 1 the controller closes the act...

Page 12: ...X t Parameter adjustment effects Parameter Control Line out of disturbances Start up behaviour Pb1 higher increased damping slower line out slower reduction of duty cycle lower reduced damping faster...

Page 13: ...ord PASS If the safety switch Loc is open all levels are disabled a To get access to the configuration and the parameters the saftey switch Loc must be closed factory setting Safety switch Loc Passwor...

Page 14: ...process value smaller than set point B 0 Potentiometric transducer 50 30 50 pressure sensor 0 10V display range 0 0 100 0 1 Potentiometric transducer 50 30 50 pressure sensor 0 10V display range 0 00...

Page 15: ...n set point Function Signaller with switch over contact CAUTION The two relays 1 and 2 are coupled i e the contacts have switch over function En sure that the two relays are not energized or de energi...

Page 16: ...hys quantity Limit value OUT3 With the limit value exceeded the relay is de energized High limit value H 1 in units of phys quantity Switching difference HYS 1 in units of phys quantity Signal LEDs LE...

Page 17: ...OFF no I action td 1 9999 s OFF no D action Limit value OUT3 With exceeded limit value the relay is de energized High limit value H 1 in units of phys quantity Switching difference HYS 1 in units of p...

Page 18: ...hook switch for locking the ConF and PArA level if enabled with BlueControl closed InP 1 mA Ptor10V Wire hook switch for chosing InP 1 signal type mA Pt Cntr Name Value range Description Default Own s...

Page 19: ...C Fe CuNi 2 Thermocouple type K 100 1350 C NiCr Ni 3 Thermocouple type N 100 1300 C Nicrosil Nisil 4 Thermocouple type S 0 1760 C PtRh Pt10 5 Thermocouple type R 0 1760 C PtRh Pt13 20 Pt100 200 0 100...

Page 20: ...vel 1 With current or potentiometer input signals scaling is required see section 5 1 Lim Name Value range Description Default Own setting Fnc 1 Fnc 2 Fnc 3 Function of limit 1 2 3 1 0 0 0 Switched of...

Page 21: ...t 3 0 0 Not active 1 Active FAi 1 FAi 2 INP1 INP2 error signal Out 1 0 0 Out 2 0 0 Out 3 1 0 0 Not active 1 Active LOGI Name Value range Description Default Own setting L_r Local Remote switching Remo...

Page 22: ...3 DI2 switches 4 DI3 switches 5 key switches Err r Reset of all error list entries 0 0 No function 3 DI2 switches 4 DI3 switches 5 key switches 6 key switches SG Switching of the controller behavior b...

Page 23: ...Default Own setting Unit Unit 1 0 Without unit 1 C 2 F dP Decimalpoint max numberofdigitsbehindthedecimalpoint 0 0 No digit behind decimal point 1 1 digit behind decimal point 2 2 digits behind decim...

Page 24: ...phys dimensions 1 f Sd1 0 0 9999 Switching differntial relais 1 for signaller with partial full load switch over 0 1 f Sd2 0 0 9999 Switching differntial relais 2 for 3 point signaller 0 1 f d SP 1999...

Page 25: ...r the lower scaling point 0 InH 1 1999 9999 Input value for the upper scaling point 61 5 OuH 1 1999 9999 Displayed value for the lower scaling point 100 t F1 1999 9999 Filter time constant s 0 5 InP 2...

Page 26: ...tion of S tYP a For using the predetermined scaling with thermocouple and resistance thermometer Pt100 the settings for InL 1 and OuL 1 and for InH 1 and OuH 1 must have the same value g Input scaling...

Page 27: ...o me thods are available Offset correction ConF InP 1 Corr 1 w possible on line at the process 2 point correction ConF InP 1 Corr 2 w is possible off line with process value simulator Calibration leve...

Page 28: ...edges the input value by pressing key OuL 1 The display value of the scaling point is displayed Before calibration OuL 1 is equal to InL 1 The operator can correct the display value by pressing keys S...

Page 29: ...upper scaling point is displayed The operator must adjust the upper input value by means of the process value simulator and confirm the input value by pressing key OuH 1 The display value of the uppe...

Page 30: ...SP 04 for each segment in the PArA menu Starting stopping the programmer Starting the programmer is done by a digital signal at input di2 3 or by pressing the key selected by parameter P run The prog...

Page 31: ...e segment time has already elapsed starting with the new segment is done di rectly where the set point changes with a step Changing the segment end setpoint Changing the set point leads to re calculat...

Page 32: ...rt end of span anywhere within measuring range Scaling selectable 1999 9999 Linearization 16 segments adaptable with BlueControl Decimal point adjustable Input circuit monitor 12 5 below span start 2m...

Page 33: ...ltage peaks POWER SUPPLY AC SUPPLY Voltage 90 250 V AC Frequency 48 62 Hz Power consumption approx 7 3 VA BEHAVIOUR WITH POWER FAILURE Configuration parameters and adjusted set points control mode Non...

Page 34: ...ng plants with outflow temperatures up to 120 C to DIN 4751 w Hot water plants with outflow temperatures above 110 C to DIN 4752 w Thermal transfer plants with organic transfer media to DIN 4754 w Oil...

Page 35: ...450 Poti 0 1600 Or special Table 2 Resistance transducer measuring ranges Type Range Accuracy Resolution L Fe CuNi DIN 100 900 C 148 1652 F 2K 0 1 K J Fe CuNi 100 1200 C 148 2192 F 2K 0 1 K K NiCr Ni...

Page 36: ...signal and power supply leads COMMISSIONING Before instrument switch on check that the following information is taken into account w Ensure that the supply voltage corresponds to the specifications on...

Page 37: ...nit and re fit all covers and components Check if specifications on the type label must be changed and correct them if ne cessary l Caution When opening the units components which are sensitive to ele...

Page 38: ...e of the operating levels was blocked and the safety lock is open reset to factory setting is not possible g If a pass number was defined via BlueControl and the safety lock is open but no operating l...

Page 39: ...l data 32 Input INP2 Parameters 25 Input scaling 26 L LED Ada LED 7 Err LED 7 LED 7 LED 7 run LED 7 SP x LED 7 M Maintenance manager 9 Manual tuning 11 12 Mounting 5 O Offset correction 27 Output OUT1...

Page 40: ...Maschinen Automation GmbH nderungen vorbehalten P O B 310 229 D 34058 Kassel Germany Sous r serve de toutes modifications Printed in Germany 9499 040 66011 08 2013 A6 9499 040 66011 A5 auf A6 gefalte...

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