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Universal continuous/switching
version, i.e. reduced stocks

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100 ms cycle time, i.e. also
suitable for fast control loops

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Freely configurable analog
output, e.g. as process value
output

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Customer-specific linearization
for all sensors

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Settings can be blocked via
password and internal switch for
high security

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Extended temperature range up
to 60 °C allows mounting close to
the process

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Easy 2-point or offset
measurement correction

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Emergency operation after
sensor break by means of the
„output hold“ function

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Logical combination of digital
outputs, e.g. for general alarm

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Programmer with 10 segments,
bandwidth and „end“ signal

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RS 422/485 Modbus RTU
interface

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Built-in transmitter power supply

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Splash-water proof front (IP 65)

APPLICATIONS

Ø

Furnaces and ovens

Ø

Burners and boilers

Ø

Plastics processing

Ø

Hot runners

Ø

Driers

Ø

Climatic chambers

Ø

Heat treatment plants

DESCRIPTION

The universal temperature controller

KS 50-1 is intended for universal,

precise, and cost-effective control tasks

in all branches of industry. For this, the

unit provides simple 2-point (on/off)

control, continuous PID control, or

3-point stepping control. The process

value signal is connected via a universal

input. A supplementary analog input can

be used for heating current

measurement or as an external set-point

input.

Every KS 50-1 has three process outputs

that can be 3 relays or 2 relays plus a

universal output. This universal output

can be used for operating a solid-state

relay, a continuous current/voltage

output or to energize a two-wire

transmitter. Optionally there are two

additional opto coupler outputs.

The selectable function „start-up“

ensure increased lifetime of

high-performance electrical heating

elements (e.g. hot runner moulds).

Plug-in module

KS 50-1 controllers are built as plug-in

modules. This enables them to be

replaced very quickly without tools, and

without disturbing the wiring.

Self-tuning during start-up and to the

setpoint

This new function determines the

optimum settings for fast line-out

without overshoot. With three-point

controller configuration, the „cooling“

parameters are determined separately,

thus ensuring an optimum match to the

process. By pushing a button the

KS 50-1 determines the best control

parameters at the actual setpoint. This

function does not require oscillation, and

performs a minimal deviation of the

process value.

Display and operation

Clear information are given by ten

indicator LEDs in the front panel that

display operating mode, I/O states, and

errors. The

Ò

-key switches the

controller into the manual mode directly.

If required, the direct switch over can be

disabled or the key can be configured

e.g. reset the latched alarms. By the

flexibly applicable function key an

external switch can be omitted in many

cases, because one can start now e.g.

the boost function directly.

Front interface and Engineering Tools

Control parameter adjustment in

seconds has now also been

implemented in the KS 50 class of

instruments. Via the BlueControl

software incl. its simulation functions,

and especially the convenient BluePort

®

front panel interface, the required set-up

KS 50-1

Universal Industrial Controller

BluePort

®

Front interface and BlueControl software

Maintenance manager and error list

Start-up circuit and boost function

Manual gain scheduling

Self-Tuning to the setpoint without oscillation

Monitoring of heating current and output circuit

3-point controller for water, fan and oil cooling

universal

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Summary of Contents for KS 50-1

Page 1: ...tion start up ensure increased lifetime of high performance electrical heating elements e g hot runner moulds Plug in module KS 50 1 controllers are built as plug in modules This enables them to be re...

Page 2: ...stored in the controller Physical measuring range 0 4500 Linearization segments 16 2 KS 50 1 96 3 78 48 1 89 min 48 1 89 10 0 4 1 1 0 0 0 4 0 4 118 4 65 45 0 6 1 77 0 0 2 125 126 SP X run Err Ada 92 0...

Page 3: ...oint control deviation transmitter supply 13 V 22 mA OUT5 OUT6 Optocoupler as OUT1 and OUT2 OPTION All logic signals can be OR linked RELAY OUTPUTS OUT1 OUT2 Contacts 2 NO contacts with common connect...

Page 4: ...tched off Switch over to a safe output value Switch over to a mean output value PID controller SP setpoint power on disturbance t SP St process value Start up circuit When the process is controlled to...

Page 5: ...ection if there is no response of the process to a change of output value Sensor break or short circuit Depending on selected input type the input signal is monitored for break and short circuit MAINT...

Page 6: ...tion 20 65 C For storage 40 70 C Humidity 75 yearly average no condensation Shock and vibration Vibration test Fc DIN 68 2 6 Frequency 10 150 Hz Unit in operation 1g or 0 075 mm Unit not in operation...

Page 7: ...inputs outputs Forcing allows to write the analog and digital inputs and outputs via Modbus interface Adjustment of limits for operating hours and switching cycles Switch over to 60 Hz mains frequenc...

Page 8: ...to specification 9 no manual 0 manual german D manual english E manual french F Standard 0 UL certified U DIN 3440 certified D ORDERING INFORMATION Description Order no Current converter 50A AC 9404 4...

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