Plymovent FLEX-3 Installation And User Manual Download Page 4

0507270010/020821/D Flex-3 | Flex-4 | UltraFlex-3 | UltraFlex-4 

3

PRODUCT DESCRIPTION

2.1 

Components

The product consists of the following main components and 

elements:

Fig. 2.1

Connection flange with rotating hinge

B  Rubber seal

C  Flexible hose

D  Arm section (wall/unit side)

E  Middle hinge

F  Extraction hood (

RotaHood

)

G  Handle

H  Rotary knob for throttle valve control

I  Throttle valve

J  Hood hinge

K  Arm section (hood side)

Fig. 2.1 

Main components and elements

2.2 

Operation

2.2.1  Mobile use

The welding fume is extracted through the hood of 

the extraction arm by the fan of a mobile fume extractor

2

. The 

arm discharges the polluted air to the filter unit. 

The arm is fitted with a throttle valve to regulate the airflow.

2.2.2  Stationary use

The welding fume is extracted through the hood of the 

extraction arm by a single or central fan. The arm discharges 

the polluted air to an extraction duct with filter unit or directly 

to the atmosphere.

The arm is fitted with a throttle valve to regulate the airflow.

2.  Type: MFD, MFS or MFE

SAFETY

General

The manufacturer does not accept any liability for 

damage to the product or personal injury caused by 

ignoring of the safety instructions in this manual, or 

by negligence during installation, use, maintenance, and repair 

of the product mentioned on the cover of this document and 

any corresponding accessories. Specific working conditions or 

used accessories may require additional safety instructions. 

Immediately contact your supplier if you detect a potential 

danger when using the product.

The user of the product is always fully responsible 

for observing the local safety instructions and 

regulations. Observe all applicable safety 

instructions and regulations.

User manual

 

- Everyone working on or with the product, must be familiar 

with the contents of this manual and must strictly observe 

the instructions therein. The management should instruct the 

personnel in accordance with the manual and observe all 

instructions and directions given. 

 

- Do not change the order of the steps to perform.

 

- Keep the manual with the product. 

Users

 

- The use of this product is exclusively reserved to authorised, 

trained and qualified users. Temporary personnel and 

personnel in training can only use the product under 

supervision and responsibility of skilled engineers. 

 

- Stay alert and keep your attention to your work. Do not use 

the product when you are under the influence of drugs, 

alcohol or medicine. 

 

- The product is not to be used by children or persons with 

reduced physical, sensory or mental capabilities, or lack of 

experience and knowledge, unless they have been given 

supervision or instruction. 

 

- Children must be supervised not to play with the product.

Intended use

3

The product has been designed exclusively for extracting 

fumes and particles which are released during the most 

common welding and cutting processes. Using the product for 

other purposes is considered contrary to its intended use. The 

manufacturer accepts no liability for any damage or injury 

resulting from such use. The product has been built in 

accordance with state-of-the-art standards and recognised 

safety regulations. Only use this product when in technically 

perfect condition in accordance with its intended use and the 

instructions explained in the user manual.

Technical specifications

Do not change the specifications given in this manual. 

Modifications

Modification of (parts of) the product is not allowed.

Product combinations

If the product is used in combination with other products or 

machines, the safety instructions in the documentation of 

these products also apply.

3.  “Intended use” as explained in EN-ISO 12100-1 is the use for which the 

technical product is suited as specified by the manufacturer, inclusive of his 

directions in the sales brochure. In case of doubt it is the use which can be 

deduced from the construction, the model and the function of the technical 

product which is considered normal use. Operating the machine within the 

limits of its intended use also involves observing the instructions in the user 

manual.

Summary of Contents for FLEX-3

Page 1: ...www plymovent com Flexible extraction arm FLEX 3 FLEX 4 ULTRAFLEX 3 ULTRAFLEX 4 Installation and user manual EN...

Page 2: ...r installation use maintenance and repair of the product mentioned on the cover page of this document This publication is to be used for the standard model of the product of the type given on the cove...

Page 3: ...ns among other things the following data product name serial number 1 2 General description The Ultra Flex is a flexible extraction arm with a rotatable hood RotaHood that is 360 rotatable The hood co...

Page 4: ...th the manual and observe all instructions and directions given Do not change the order of the steps to perform Keep the manual with the product Users The use of this product is exclusively reserved t...

Page 5: ...the work area Check the working environment Do not allow unauthorised persons to enter the working environment Protect the product against water and humidity Make sure the room is always sufficiently...

Page 6: ...rubber seal B around the rotating hinge C Fold back 2 3 of the seal Put the flexible hose6 around the rotating hinge C Make sure that at least one metal ring of the hose covers the ridges of the rota...

Page 7: ...hinge C of the extraction arm and install them both on the hanging adapter B with the bolts and nuts For this purpose use the two indicated mounting holes A 8 Supplied with the wall brackets NMB 9 Sup...

Page 8: ...ection Make sure that at least one metal ring of the hose covers the ridges of the tube Slide the other side of the hose over the rim of the hood Make sure that at least one metal ring of the hose cov...

Page 9: ...iction refer to paragraph 6 2 1 X 13 If you have an automatic start stop WL AST or WCS the extraction device will stop automatically after a certain stop delay Component Action Frequency every X month...

Page 10: ...the flexible hose of the middle hinge When it is done install the hose and make the connections airtight with the rubber seals Flex arms Fig 6 3 also refer to Fig 6 1B Pull the arm including the hood...

Page 11: ...ve the hood in the desired position Too much friction Entire arm both arm sections falls down Arm does not stay in the desired position Spring tension too low Increase the spring tension of the hinge...

Page 12: ...ANNEX Fig I Product combinations MOBILE use STATIONARY use Extraction arm Flex 3 Flex 3 Flex 4 Flex 4 UltraFlex 3 UltraFlex 3 UltraFlex 4 UltraFlex 4 Extension crane NEC 2 NEC 2 EXT NEC 4 Wall bracke...

Page 13: ...lex wall brackets 5 m B A 4 m 3 m 2 m 1 m 0 m 4 m 3 m 2 m 1 m 0 m 6 m 5 m B A 4 m 3 m 2 m 1 m 0 m 0 m 1 m 2 m 3 m 4 m 4 5 m A Flex 3 UltraFlex 3 B Flex 4 UltraFlex 4 Fig III Pressure drop 0 200 400 60...

Page 14: ...0507270010 020821 D Flex 3 Flex 4 UltraFlex 3 UltraFlex 4 13 ANNEX Fig IV Maintenance points Flex 3 Flex 4 B A B C Adjustment Lubricating grease Lubricating oil...

Page 15: ...0507270010 020821 D Flex 3 Flex 4 UltraFlex 3 UltraFlex 4 14 ANNEX Fig V Maintenance points UltraFlex 3 UltraFlex 4 A B A B C Adjustment Lubricating grease Lubricating oil...

Page 16: ...1230 0000110344 9880020010 5x 9823000100 9823000990 9823000000 9823003000 9824000050 0000102292 0000102307 0000102313 0000110346 9880020030 5x 0801800090 0801850090 0000102408 2x 0000102296 0000102309...

Page 17: ...aHood HD complete 9823003000 RotaHood HD complete 9824000010 Hinge set RotaHood incl protection cover 9824000040 Friction clamp Flex complete 9824000050 Rotating hinge Ultra Flex 9824000100 Rubber pro...

Page 18: ...9880020010 5x 9823000100 9823000990 9823000000 9823003000 9824000050 0000102292 0000102307 0000102313 0000110346 9880020030 5x 0801800090 0801850090 0000102408 2x 9824000010 0000300188 9820060020 0000...

Page 19: ...mplete 9823003000 RotaHood HD complete 9824000010 Hinge set RotaHood incl protection cover 9824000050 Rotating hinge Ultra Flex 9824000100 Rubber protection cover hood hinge 9824000170 Middle hinge Ul...

Page 20: ...www plymovent com 0507270010 020821 D Flex 3 Flex 4 UltraFlex 3 UltraFlex 4...

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