PLIDCO CLAMP-RING Installation Instructions Manual Download Page 3

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Do not exceed the maximum temperature indicated on the label of the PLIDCO Clamp+Ring.  The 
maximum temperature indicated on the label refers only to the maximum operating temperature 
of the PLIDCO Clamp+Ring.  It does not imply the PLIDCO Clamp+Ring is capable of resisting 
longitudinal thermal expansion forces associated with raising the temperature of the pipeline from 
ambient  to the maximum temperature indicated on the label.  Please refer to “designed  end 
restraint” described earlier.  If necessary, please consult PLIDCO  Department 100 for further 
details. 

 

 

During the 

Pipe Preparation 

and 

Installation

 procedures, those installing the PLIDCO Clamp+Ring 

must wear, at minimum, Z87+ safety eyewear and steel toe safety footwear. 

 

 

If the pipeline has been shut down, re-pressuring should be done with extreme caution.  
Pressurizing should be accomplished slowly and steadily without surges or water hammer that 
could vibrate the pipeline and fitting and exceed the axial end restraint rating.  Industry codes and 
standards are a good source of information on this subject.  Do not exceed the maximum end 
restraint indicated on the label as described earlier.  Personnel should not be allowed near the 
installation until the PLIDCO Clamp+Ring has been proven. 

Pipe Preparation 

1. 

Remove all coatings, rust and scale from the pipe surface where the PLIDCO  Clamp+Ring  will 
contact the pipe. 

2. 

Survey the outside of the pipe to confirm a circular cross section, particularly in the area of the 
clamping sections.  This area should be a smooth curved surface without indentations or flat spots 
that could adversely affect proper griping. 

3. 

Grind pipe welds flush with the outside pipe surface where the PLIDCO Clamp+Ring will contact 
the pipe, if applicable.  Failure to do so will concentrate all the clamping force directly on the crown 
of the weld and could cause the weld to fail. 

4. 

Use a ring gauge for submerged pipelines where visibility is limited.  PLIDCO has available ring 
gauges that can accurately survey the cross-sectional shape of the pipe.  Information is available 
upon request. 

5. 

The bolting force generated when assembling the two halves is capable of reshaping minor out-of-
round pipe.  Maximum allowable ovallity is approximately 5%, depending on the pipe wall thickness.  
Flat spots are very difficult to reshape and the bolting force should not be relied on to correct 
flattened or indented areas. 

6. 

Except for underwater installations, clean and lubricate all PLIDCO Clamp+Ring studbolts and nuts.  
Prove free and easy nut running prior to installation.  Lubricants are not recommended for 
underwater installation due to the potential to collect sand and grit. 

7. 

Careless handling can damage the PLIDCO Clamp+Ring.  Lifting devices such as chains, cables 
or lift truck forks should not contact the clamping sections. 

Installation 

1. 

If the ring halves were shipped as an assembled unit it would have been shipped with spacers 
between two halves.  Typically, small diameter nuts are used for the spacers.  The spacers must 
be removed and discarded before installing the PLIDCO Clamp+Ring.  Failure to remove the 
spacers will prevent the PLIDCO Clamp+Ring from properly gripping the pipe. 

Summary of Contents for CLAMP-RING

Page 1: ...BREW PLIDCO CLAMP RING INSTALLATION INSTRUCTIONS LANGUAGES CLICK ON LANGUAGE DESIRED PLIDCO The Pipe Line Development Company www plidco com 440 871 5700 pipeline plidco com 870 Canterbury Rd Westlake...

Page 2: ...o all personnel involved Safety Check List Read and follow these instructions carefully Follow your company s safety policy and applicable codes and standards Whenever a PLIDCO product is modified in...

Page 3: ...of the clamping sections This area should be a smooth curved surface without indentations or flat spots that could adversely affect proper griping 3 Grind pipe welds flush with the outside pipe surfac...

Page 4: ...f the PLIDCO Fitting if required If the PLIDCO Fitting is not to be welded the PLIDCO Clamp Ring can be positioned closer if desired See Figure 1 for this setup and labelled components of the PLIDCO C...

Page 5: ...le industry methods should be used to verify bolt preload Figure 2 9 Consult the manufacturer s instructions for torqueing tensioning or other specialized equipment such as SuperboltTM nuts 10 The tie...

Page 6: ...hould not be allowed near the repair until the seal has been proven Storage PLIDCO Clamp Rings should be stored in a dry environment to prevent any unpainted surfaces from rusting PLIDCO Clamp Rings p...

Page 7: ...8 7 1 4 45 600 61 900 5 8 7 5 8 53 300 72 300 5 1 4 8 8 61 900 83 900 5 1 2 8 8 3 8 71 200 96 600 5 3 4 8 8 3 4 81 500 111 000 6 8 9 1 8 92 800 126 000 Studs ASTM A193 Grade B7 Nuts ASTM A194 Grade 2H...

Page 8: ...Phone 440 871 5700 Fax 440 871 9577 Toll Free 1 800 848 3333 www plidco com E mail pipeline plidco com PLIDCO CLAMP RING Plidco Clamp Ring PLIDCO DEPARTMENT 100 at 440 871 5700 toll free U S Canada 8...

Page 9: ...2 4 Clamp Ring Clamp Ring 3 PLIDCO 5 Z87 6 1 Plidco Clamp Ring 2 Flat Spots 3 4 Ovality Gauge Plidco PLIDCO Ovality Gauge 5 5 6 7...

Page 10: ...3 1 2 Plidco Clamp Ring SUPERBOLT SUPERBOLT 3 PLIDCO WELD END PLIDCO FLANGE 4 6 Clamp Ring 1 1...

Page 11: ...4 5 1 4 6 4 6 7 8 1 4 6 4 2 10 50 100 100 BOLT RELAXATION 9 SUPERBOLT SUPERBOLT 2...

Page 12: ...CLAMP RING Plidco Clamp Ring 1 5 End Restraint PLIDCO 2201 API Procedures for Welding or Hot Tapping on Equipment in Service Section 6 5 10 API API Standard 510 Section 5 8 pressure testing precautio...

Page 13: ...6 Plidco Clamp Ring Plidco 1 API Standard 510 Section 5 8 pressure testing precautions 4 24 2 3 6 4...

Page 14: ...8 690 2 1 2 8 3 7 8 8 890 12 000 47 500 psi pre stress 3 2 3 4 8 4 1 4 10 800 14 600 3 8 4 5 8 14 200 19 300 3 1 4 8 5 18 200 24 600 3 1 2 8 5 3 8 22 800 30 900 3 3 4 8 5 3 4 28 100 38 200 4 8 6 1 8 3...

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