background image

Installation Instructions

Model CH2727

ECN 1805 (ECN2805)

Page 6 of 8

__

Notes Before You Begin:

 Do not over tighten bolts during assembly, only snug 

tighten them until assembly is complete. Do not install bolt caps until the structure 
is completely assembled and properly footed. 

Carefully read and understand these installation instructions before you 
begin.
__Step  1:

  Before  attempting  to  assemble  your  equipment,  please  review  all 

installation information carefully. Should you experience any diffi  culty during the 
installation process, please call us at the phone number shown on the last page 
of these instructions.

__Step 2:

 Separate and identify all components and hardware. 

__Step  3:

  Excavate  footings  as  shown  in  the  Component 

Footing  Details

Refer to the applicable footings notes included in the Challenger Guidelines at 
the beginning of the printed instruction booklet and on page 3 of this installation 
document.

Attach the exit support legs to the slide. 
__Step 4:

 Attach the exit support legs to the slide. See 

Detail A

. Select the slide, 

both exit support legs, and the appropriate hardware. There are (2) two connections 
per leg, (4) four total connections. Position each exit support leg under the slide 
exit and align holes.  Attach as shown. Fully tighten the connections.

Attach the slide to the deck.
__Step 5:

  Attach the slide to the deck.  See

 Detail B

.  Select the slide and the 

appropriate hardware. There are (6) six connections. Using adequate manpower, 
position your slide against the deck with the legs in the excavated footings. Align 
the holes with the holes in the deck. The middle of both slide bedways should 
be  fl ush  and  level  with  the  deck.  Leave  the  connections  loose  for  alignment 
adjustments. Attach as shown.

Note:

 Do not attach bolt caps until the structure is completely assembled and 

properly footed. 

__Step 6:

  Make the upper attachments to the slide and deck. See 

Detail C

.  

Select the appropriate hardware. There are (6) six connections. Attach as shown. 

Assemble the canopy top rail.
__Step 7:

  Attach the clamps to the top rail. See 

Detail D

. Select the top rail, and 

the centerline clamps, and the appropriate hardware. There is one connection per 
clamp, (2) two total connections. Place the neck of each clamp against and end 
of the top rail and align holes. Attach as shown. Fully tighten the connections.

__Step 8:

  Attach the top rail to the canopy. See 

Details E

. Select the top rail 

assembly,  the  slide  canopy  and  the  appropriate  hardware. There  are  (4)  four 
connections. Align holes in the top rail with those on the canopy. Turn the clamps 
so that the hinges both point in the same direction. Attach as shown. 

Attach the canopy to the support posts. 
__Step 9

:  Attach the clamps to the support posts. See 

Details F

. Select the canopy 

assembly, and the appropriate hardware. There is one connection per clamp, (2) 
two total connections. Lift the canopy into position with fl at side facing the deck, 
and close the clamps around the support posts. Insert the canopy supports into 
the sockets on the slide and move it down until the canopy is fully seated. Adjust 
the height of the top rail to 38" (965 mm) above the deck, level and snug tighten 
the bolts. Attach as shown.

Note:

 The top rail may be moved up to 40" (1016 mm) above the deck in the 

event of a confl ict with an adjacent clamp. 

Secure the lower canopy supports. 
__Step 10: 

 Secure the lower canopy supports to the slide. See 

Detail G

. Select 

the appropriate hardware. There are (2) two connections. Thread each screw into 
the slide until it is tight against the support. 

Note:

 It may be necessary to use a 3/8" -16 tap to clean excess plastic from the 

threaded insert to allow the screw to contact the slide canopy support.

Summary of Contents for Challengers CH2727

Page 1: ... Installation Preparation Recommended Crew Two 3 adults Installation Time 3 man hours Concrete Required 0 06 cubic yard 0 05 cubic meters Use Zone Refer to Master Drawing User Group Age years ASTM CSA 2 12 EN 2 14 Assembly View ICON KEY Fully Tighten Hardware Critical Fall Height Do Not Fully Tighten Hardware Pour Concrete Drill Dig Footing Holes Hammer ...

Page 2: ...27 ECN 1805 ECN2805 Page 2 of 8 Top View Elevation Views Footing Diagram 78 3 1990 mm 53 2 1351 mm 11 279 mm 38 965 mm 48 1219 mm Surfacing Level 18 457 mm Diameter 48 1219 mm 64 1626 mm 13 5 343 mm 12 305 mm Diameter 21 533 mm 48 1219 mm ...

Page 3: ...ost directly on packed stone ThefootingsshownonPlayworldSystems documentationarerecommendations based on historical performance in average soil conditions Footing dimensions may be modified by the owner based on actual soil conditions For example If local soil is loose or unstable a larger footing may be required If local soil is considered stable such as bedrock clay or hard packed earth a smaller...

Page 4: ... description The step descriptions start on page 6 3 8 x 3 4 Button Head Bolt BAE0659 3 8 x 3 4 Button Head Bolt BAE0659 1 O D Flat Washer BAE0600 1 O D Flat Washer BAE0600 Exit Support APT0216 Slide BPL2038 3 8 x 1 1 2 Button Head Bolt BAE06645 3 8 x 1 Button Head Bolt BAE0664 1 O D Flat Washer BAE0600 3 8 Flat Washer BAE0595 3 8 Lock Nut BAE0620 1 O D Flat Washer BAE0600 Bolt Cap BPL0300 Plastic...

Page 5: ... Clamp AAU0556 Top Rail AFM Support Post 3 8 x 1 1 4 Tamper Resistant Bolt BAE0662 Detail 12 Step H Centerline Clamp AAU0556 Drive Rivet BAE0020 Support Post Detail E Step 8 Detail F Step 9 3 8 x 1 3 4 Button Head Bolt BAE0665 3 8 x 1 Set Screw BAE0629 Slide BPL2038 Canopy BPL2040 Canopy BPL2040 ...

Page 6: ...o not attach bolt caps until the structure is completely assembled and properly footed __Step 6 Make the upper attachments to the slide and deck See Detail C Select the appropriate hardware There are 6 six connections Attach as shown Assemble the canopy top rail __Step 7 Attach the clamps to the top rail See Detail D Select the top rail and the centerline clamps and the appropriate hardware There ...

Page 7: ...ll drive rivets See Detail H After the equipment assembly is complete install a drive rivet in each clamp to permanently secure it to the support post Using a 1 4 drill bit drill through the clamp and support post Insert the drive rivet into drilled hole until the head of the rivet is against the surface of the clamp Using a hammer drive the pin of the rivet until it is flush with the surface of th...

Page 8: ...8 16 LOCK w NYLON CAP 6 BAE0629 SCREW 3 8 16 x 1 SOCKET SET SS 2 BAE0659 BOLT 3 8 16 x 3 4 BUTTON HEAD SS 4 BAE0662 BOLT 3 8 16 x 1 1 4 TAMPER RESISTANT 2 BAE0664 BOLT 3 8 16 x 1 BUTTON HEAD SS 8 BAE06645 BOLT 3 8 16 x 1 1 2 BUTTON HEAD SS 6 BAE0665 BOLT 3 8 16 x 1 3 4 BUTTON HEAD SS 4 BAE0936 WASHER 3 8 I D x 1 1 4 O D FENDER 6 BPL0300 CAP 3 8 BOLT 6 BPL2038 SLIDE TWIST AND SHOUT 1 BPL2040 CANOPY...

Reviews: