Installation Instructions
Model XX0703 and XX0703S
PA1361
Page 8 of 14
Notes Before You Begin:
Do not over tighten bolts during assembly, only snug
tighten them until assembly is complete. Do not install bolt caps until the structure
is completely assembled and properly footed.
Carefully read and understand these installation instructions before you
begin.
Step 1:
Before attempting to assemble your equipment, please review all
installation information carefully. Should you experience any diffi culty during the
installation process, please call us at the phone number shown on the last page
of these instructions.
Step 2:
Separate and identify all components and hardware.
Step 3:
Excavate or prepare footings as shown in the
Footing Details
in the
Guidelines
at the beginning of this instruction booklet. Use the
Support Post
Footing Detail
for the in-ground model.
Step 4:
Attach the left and right legs to the Son frame. See
Detail A
. Slide the
left and right legs into the Mother frame. Align the holes in the legs with the holes
on the Son frame. Select the appropriate hardware, and attach as shown. There
is one connection per leg. Fully tighten the connections according to tightening
torque specifi cations.
Step 5 (In-Ground Mount Only):
Attach the footing legs to the frame assembly.
See
Detail B.
Select the three footing legs, appropriate hardware, and attach as
shown. The footing legs attaching to the left and right legs have three hardware
connections each. The footing leg attaching to the frame assembly has four
hardware connections.
Step 6:
Attach the rope castings to the ends of the ropes. See
Detail C
. Remove
the frox balls from the ends of the ropes. The balls are grooved and will slide
apart. Insert the end of each rope through a rope casting and re-attach the frox
balls to the ends of the ropes. Refer to page 5 for the correct part identifi cation
of the rope castings on the ropes. Place the rope cap plates on the back of
the rope castings, aligning the holes on the plate and casting, apply a drop of
thread locking adhesive to the bolt threads, and attach as shown. There are
two hardware connections per plate. Fully tighten the connections according to
tightening torque specifi cations.
Step 7:
Attach the rope castings to the left and right legs and to the Son frame.
See
Detail D
. Align the holes in the casting with the holes on the frame, apply a
drop of thread locking adhesive to the bolt threads, and attach as shown. There
are four connections per casting. Refer to page 6 for the correct placement of
the castings on the legs and frame.
Step 8:
Attach the small handholds to the top and side of the Son frame. See
Detail E.
Select the handholds and the appropriate hardware, apply a drop of
thread locking adhesive to the bolt threads, and attach as shown. There are two
hardware connections per handhold. Fully tighten the connections according to
tightening torque specifi cations.
Step 9:
Finish assembling the other components and attaching any other belts
or ropes between component.
Final Details.
Step 10:
Plumb and level the component. Tighten
all
fasteners. Fully tighten all
fasteners according to tightening torque specifi cations.
Torque Specifi cations:
Bolts and nuts
- Snug tighten and then tighten an additional one half turn.
(In-Ground Mount Only):
Plumb and level entire component. Fully tighten
all
fasteners according to tightening torque specifi cations. Block and brace for
concrete. Pour concrete after all equipment has been assembled. Allow 72 hours
for concrete to completely cure.
(Surface Mount Only):
Plumb and level entire component. Fully tighten all
fasteners according to tightening torque specifi cations. Bolt down all surface
mount supports in accordance with specifi cations provided by your registered
structural engineer.
Important Note:
Surface mount hardware is not supplied. Customer is responsible
for concrete base and for providing surface mount hardware as specifi ed by a
registered structural engineer for each specifi c project application.
Step 11:
Attach the end support castings to the ends of the Son frame. See
Detail F
. Insert the end support castings into the ends of the 5" frame, aligning
the holes in the castings with those in the frame. Select the appropriate hardware,
attach a drop of thread locking adhesive to the bolt threads, and attach as shown.
There are three hardware connections per casting. Fully tighten the connections
according to tightening torque specifi cations.