Playworld Systems PlayForm 7 Son Installation Instructions Manual Download Page 8

Installation Instructions

Model XX0703 and XX0703S

PA1361

Page 8 of 14

Notes Before You Begin:

 Do not over tighten bolts during assembly, only snug 

tighten them until assembly is complete.  Do not install bolt caps until the structure 
is completely assembled and properly footed. 

Carefully read and understand these installation instructions before you 
begin.
Step  1:

  Before  attempting  to  assemble  your  equipment,  please  review  all 

installation information carefully. Should you experience any diffi culty during the 
installation process, please call us at the phone number shown on the last page 
of these instructions.

Step 2:

 Separate and identify all components and hardware. 

Step 3:

 Excavate or prepare footings as shown in the 

Footing Details

 in the 

Guidelines

 at the beginning of this instruction booklet.  Use the 

Support Post 

Footing Detail

 for the in-ground model.

Step 4:

  Attach the left and right legs to the Son frame.  See 

Detail A

.  Slide the 

left and right legs into the Mother frame.  Align the holes in the legs with the holes 
on the Son frame.  Select the appropriate hardware, and attach as shown.  There 
is one connection per leg.  Fully tighten the connections according to tightening 
torque specifi cations.

Step 5 (In-Ground Mount Only):

  Attach the footing legs to the frame assembly.  

See 

Detail B.

  Select the three footing legs, appropriate hardware, and attach as 

shown.  The footing legs attaching to the left and right legs have three hardware 
connections  each.   The  footing  leg  attaching  to  the  frame  assembly  has  four 
hardware connections.

Step 6:

  Attach the rope castings to the ends of the ropes.  See 

Detail C

.  Remove 

the frox balls from the ends of the ropes.  The balls are grooved and will slide 
apart.  Insert the end of each rope through a rope casting and re-attach the frox 
balls to the ends of the ropes.  Refer to page 5 for the correct part identifi cation 
of  the  rope  castings  on  the  ropes.    Place  the  rope  cap  plates  on  the  back  of 
the rope castings, aligning the holes on the plate and casting, apply a drop of 
thread locking adhesive to the bolt threads, and attach as shown.  There are 
two hardware connections per plate.  Fully tighten the connections according to 
tightening torque specifi cations.

Step 7:

  Attach the rope castings to the left and right legs and to the Son frame.  

See

 Detail D

.  Align the holes in the casting with the holes on the frame, apply a 

drop of thread locking adhesive to the bolt threads, and attach as shown.  There 
are four connections per casting.  Refer to page 6 for the correct placement of 
the castings on the legs and frame.

Step 8:

  Attach the small handholds to the top and side of the Son frame.  See 

Detail E.

  Select the handholds and the appropriate hardware, apply a drop of 

thread locking adhesive to the bolt threads, and attach as shown.  There are two 
hardware connections per handhold.  Fully tighten the connections according to 
tightening torque specifi cations.

Step 9:

  Finish assembling the other components and attaching any other belts 

or ropes between component.

Final Details.
Step 10:

 Plumb and level the component. Tighten 

all

 fasteners. Fully tighten all 

fasteners according to tightening torque specifi cations. 

Torque Specifi cations: 

 

Bolts and nuts

 - Snug tighten and then tighten an additional one half turn.

(In-Ground  Mount  Only):

    Plumb  and  level  entire  component.  Fully  tighten 

all 

fasteners according to tightening torque specifi cations. Block and brace for 

concrete. Pour concrete after all equipment has been assembled. Allow 72 hours 
for concrete to completely cure.

(Surface  Mount  Only):

      Plumb  and  level  entire  component.  Fully  tighten  all 

fasteners  according  to  tightening  torque  specifi cations.  Bolt  down  all  surface 
mount supports in accordance with specifi cations provided by your registered 
structural engineer.

Important Note:

  Surface mount hardware is not supplied. Customer is responsible 

for concrete base and for providing surface mount hardware as specifi ed by a 
registered structural engineer for each specifi c project application.

Step 11:

  Attach the end support castings to the ends of the Son frame.  See 

Detail F

.  Insert the end support castings into the ends of the 5" frame, aligning 

the holes in the castings with those in the frame.  Select the appropriate hardware, 
attach a drop of thread locking adhesive to the bolt threads, and attach as shown.  
There are three hardware connections per casting.  Fully tighten the connections 
according to tightening torque specifi cations.

Summary of Contents for PlayForm 7 Son

Page 1: ...4 adults Installation Time In Ground 7 5 man hours Installation Time Surface Mount 6 man hours Concrete Required 0 36 cubic yard 0 30 cubic meters Use Zone Refer to Master Drawing User Group Age year...

Page 2: ...Instructions Model XX0703 and XX0703S PA1361 Page 2 of 14 Top View Elevation Views In Ground Mount XX0703 Footing Diagram 62 4 1584 mm KEY Position Unit of Measurement Top Inches Bottom Millimeters 22...

Page 3: ...Instructions Model XX0703 and XX0703S PA1361 Page 3 of 14 KEY Position Unit of Measurement Top Inches Bottom Millimeters Top View Elevation Views Surface Mount XX0703S Footing Diagram 62 4 1584 mm 227...

Page 4: ...Button Head Bolt BAE06677 2 Total Detail A Step 4 Attach the left and right legs to the Son frame Footing Leg AFR1718 3 Total 1 2 Hex Lock Nut BAE0720 10 Total 1 2 Flat Washer BAE0690 20 Total 1 2 x...

Page 5: ...rope casting Re attach the frox balls to the ends of the rope Rope Cap Plate APL2255 8 Total 1 4 x 1 2 Button Head Bolt BAE01521 16 Total Frox balls Rope Rope Casting 25 40 Rope AMC0705 1 Total 59 67...

Page 6: ...otal 3 8 Flat Washer BAE0595 32 Total Son Frame Detail D Step 7 Attach the rope castings to the right leg and the Son frame AAU0836 AAU0835 Handhold AAU0829 6 Total 3 8 x 1 1 4 Button Head Bolt BAE066...

Page 7: ...the cap castings to the ends of the Son frame 3 8 x 1 Button Head Bolt BAE0664 2 Total 3 8 Flat Washer BAE0595 2 Total 5 Cap AAU0827 2 Total Plastic Washer half of a two piece assembly BPL0300 2 Total...

Page 8: ...ctions per plate Fully tighten the connections according to tightening torque speci cations Step 7 Attach the rope castings to the left and right legs and to the Son frame See Detail D Align the holes...

Page 9: ...ate hardware apply a drop of thread locking adhesive to the bolt threads and attach as shown There is one hardware connection per cap Fully tighten the connections according to tightening torque speci...

Page 10: ...63 O D x 25 40 1 AMC0706 ROPE 63 O D x 59 67 1 AMC0707 ROPE 63 O D x 94 64 1 APL2255 PLATE ROPE CAP 8 APL2265 PLATE 6 75 x 1 50 x 7 GA 1 APL2275 PLATE 11 50 x 1 50 x 12 GA 1 BAD0085 THREAD LOCKING ADH...

Page 11: ...x 94 64 1 APL2255 PLATE ROPE CAP 8 APL2265 PLATE 6 75 x 1 50 x 7 GA 1 APL2275 PLATE 11 50 x 1 50 x 12 GA 1 BAD0085 THREAD LOCKING ADHESIVE 3 BAE0595 WASHER 3 8 SAE FLAT 42 BAE0632 NUT 3 8 16 x 1 25 B...

Page 12: ...Installation Instructions Model XX0703 and XX0703S PA1361 Page 12 of 14 This page is intentionally left blank...

Page 13: ...ately for a replacement part Welds Inspect all welded joints If any broken welds are detected barricade equipment to prevent use until repair is completed Contact your sales representative immediately...

Page 14: ...Maintenance for Safety s Sake Repairer Name Please Print __________________________________ Signature ________________________________________ Date ___ ___ ___ MAINTENANCE SCHEDULE Item in Question De...

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