PLAYSTAR Cliffhanger Bronze Safety Manual & Assembly Instructions Download Page 1

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PS 7740

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Safety Zone

Safety Guide & Assembly Instructions

Safety Zone

PS 8870 (2)

PS 8870 (4)

PS 7744

PS 7668 (2)

PS 7690 (2)

PS 7766 (2)

*PS 7740

(Gold Design Option

requires additional kit*)

Summary of Contents for Cliffhanger Bronze

Page 1: ...day Friday 8 00 A M to 5 00 P M C S T We re Here To Help Safety Zone Safety Guide Assembly Instructions Safety Zone Safety Zone TM PS 8870 2 PS 8870 2 PS 8870 4 PS 7744 PS 7744 PS 7668 2 PS 7690 2 PS...

Page 2: ...unt of loose fill materials mark the correct level on play equipment support posts That way you can easily see when to replenish and or redistribute the surfacing Do not install loose fill surfacing o...

Page 3: ...til properly installed and proper shock absorbing surfacing material is in place OPERATION Observing and following statements and warnings reduces the likelihood of serious or fatal injury 1 On site a...

Page 4: ...6 Corner Bracket SA 4496 24 FP 2159 FP 2159 lock nut HW 1411 52 C x 3 lag screw HW 1201 SCREW LAG HDG 3 8 X 3 HW 1201 2 C x 3 x 1 hex bolt x 3 lag screw HW 1219 SCREW LAG HDG 3 8 X 1 1 2 HW 1219 10 C...

Page 5: ...2 212 8 x 2Z x Deck Screws Purchased Separately Cutting Guide All Lumber Purchased Separately Scale 1 16 1 5 4 x 6 x 96 mm 8 B v x 6 x 8 1 7 28Z x 28Z x 28Z x 28Z x X X 2 x 4 x 96 1 16 1 20 2 x 4 x 8...

Page 6: ...hased Separately Scale 1 16 1 5 4 x 6 x 96 mm 8 B v x 6 x 8 1 7 28Z x 28Z x 28Z x 28Z x X X 4 28Z x 28Z x 28Z x 28Z x X 2 60 60 96 72 69 1 2 20 X X 1 X 69 24Z x 21Z x 8 x 1 deck screw 133 8 x 1Z v 8 x...

Page 7: ...X 2 x 4 x 120 1 16 1 9 2 x 4 x 10 2 x 4 x 96 1 16 1 40 2 x 4 x 8 Scale 1 16 1 5 4 x 6 x 96 mm 15 B v x 6 x 8 Cutting Guide All Lumber Purchased Separately 28Z x 8 x 1 deck screw 250 8 x 1Z v 8 x 2 de...

Page 8: ...t correct locations using bit size shown Note You may use any bracket as a drill template Icons are used throughout instructions to indicate process for each step Mark board with measurement shown for...

Page 9: ...ong edge of board to drill location Do not _______ Be sure boards are flush Be sure to equally space This note helps with assembly process TEMPLATE FOR DRILL HOLES There is a rigid version of this tem...

Page 10: ...10 This page left blank intentionally...

Page 11: ...ides or stationary objects CAUTION Use two people to rotate lift or support structure at this step to avoid injury to yourself or bending of brackets CAUTION Failure to anchor properly could cause ser...

Page 12: ...1 2 96 8 x 2Z x 16 2 x 4 x 28Z x 2 x 4 x 28 1 16 1 16 2 x 4 x 8 2 x 4 x 96 1 16 1 NOTE Gold Design Option involves building two climbing towers Be sure to double quantities for each step Example In S...

Page 13: ...13 8 x 1 deck screw 2 48 8 x 1Z v FP 2159 24 FP 2159 49Z x 1C v 3Z v 8x 16x 1C v 3Z v...

Page 14: ...DG 3 8 16 X 2 HW 1528 7 C x 2 lock nut HW 1411 21 C washer HW 1301 21 C x 3 hex bolt HW 1527 BOLT HEX HDG 3 8 16 X 3 1 2 HW 1527 14 C x 3Z x HW 1528 HW 1527 HW 1527 The brackets for the 8th Climbing W...

Page 15: ...1 C x 1 hex bolt x 3 lag screw HW 1219 SCREW LAG HDG 3 8 X 1 1 2 HW 1219 1 C x 1Z x lock nut HW 1411 2 C washer HW 1301 2 C 5 x 3 hex bolt HW 1527 BOLT HEX HDG 3 8 16 X 3 1 2 HW 1527 2 C x 3Z x 1x 2x...

Page 16: ...16 6 1x 2x 8 x 2 deck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 60 8 x 2Z x Scale 1 16 1 5 4 x 6 x 28 5 mm 15 B v x 6 x 28Z x 0 N N 1 N N N N 1 Frame from steps 4 5 with HW 1219...

Page 17: ...17 7 1x 2x 8 1 8 x 2 deck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 28 8 x 2Z x 1x 2x 14Z v 1C v 14Z v 1C v Scale 1 16 1 5 4 x 6 x 28 5 mm 15 B v x 6 x 28Z x 0 1 N N N N N N...

Page 18: ...18 9 1x 2x 14Z v 1C v 14Z v 1C v 1...

Page 19: ...14 x 1 pan head screw G HDG 3 8 X 1 1 2 HW 1212 24 14 x 1Z v 72 48 60 36 0 12 24 1x 2x 11 Climbing Bar SA 4494 3 SA 4494 14 x 1 pan head screw AG HDG 3 8 X 1 1 2 HW 1212 12 14 x 1Z v All Design Optio...

Page 20: ...20 12 1x 2x FC 3113 Long Link Chain 2 FC 3113 HW 1214 SCREW LAG HDG 1 4 X 1 1 2 SCALE 1 1 HW 1214 8 Z v x 1Z x 10Z x 10Z x 10Z x 10Z x 1 4 HW 1611 HW 1611...

Page 21: ...13 1x 2x 1 0 Purchased Separately 2 PS 8870 0 1 1x 2x Attach using hardware Installation instructions included with PS 8870 76Z x 51 63C v 38Z v 0 12C v 25Z x 10Z x 10Z x 10Z x 10Z x 1C v 1C v 1C v 1C...

Page 22: ...22 Start with the Full Rock Wall and attach any other climbing wall of your choice 1 1 8 x 1 deck screw 6 8 x 1Z v 1x 2x 0 Combine Walls All Design Options...

Page 23: ...lt HW 1527 BOLT HEX HDG 3 8 16 X 3 1 2 HW 1527 2 C x 3Z x washer HW 1301 2 C lock nut HW 1411 2 C x 1 hex bolt x 3 lag screw HW 1219 SCREW LAG HDG 3 8 X 1 1 2 HW 1219 1 C x 1Z x washer HW 1301 1 C 1x...

Page 24: ...24 Attach the next climbing wall of your choice 1 2 4 8 x 1 deck screw 6 8 x 1Z v 1x 2x 0 3...

Page 25: ...25 x 3 hex bolt HW 1527 BOLT HEX HDG 3 8 16 X 3 1 2 HW 1527 2 C x 3Z x HW 1527 5 washer HW 1301 3 C lock nut HW 1411 3 C 1x 2x HW 1527 HW 1528 HW 1528 BOLT HEX HDG 3 8 16 X 2 HW 1528 1 C x 2...

Page 26: ...26 Continue repeating steps 4 5 until entire octagon climbing structure is completed The ONLY requirement the two walls containing climbing bars must be placed directly across from one another 6 1x 2x...

Page 27: ...M Q Q 53Z v 40C v 0 15Z v 28 1Z x 1Z x M M M M Q Q F F 8 x 2 deck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 12 8 x 2Z x 2 x 4 x 69 1 16 1 2 2 x 4 x 69 2 x 4 x 72 1 16 1 2 2 x 4 x 72 Inner Monkey Rings A...

Page 28: ...28 1x 2x 6 FC 3108 FC 3108 6 HW 1611 HW 1611 HW 1214 SCREW LAG HDG 1 4 X 1 1 2 SCALE 1 1 12 Z v x 1Z x 0 30C v 51Z v 10Z v 2 HW 1214...

Page 29: ...29 8 x 2 deck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 8 8 x 2Z x F F F F F F Attach Monkey Rings between the two walls with climbing bars 1x 2x 3...

Page 30: ...30 4 SA 4496 Corner Bracket SA 4496 8 x 1 deck screw 16 8 x 1Z v 1x 2x 4...

Page 31: ...31 HW 1528 BOLT HEX HDG 3 8 16 X 2 HW 1528 4 C x 2 lock nut HW 1411 4 C washer HW 1301 4 C washer HW 1301 4 C x 1 hex bolt x 3 lag screw HW 1219 SCREW LAG HDG 3 8 X 1 1 2 HW 1219 4 C x 1Z x 1x 2x 5 6...

Page 32: ...Rings Bars Silver Only Bronze Skip to Page 46 Gold Skip to Page 41 2 x4 x96 2 x4 x60 2 x4 x96 2 x4 x60 b c 2C Hardware and components needed are included with the two PS 7766 Climbing Bar Kits Purchas...

Page 33: ...k screw 16 8 x 1Z v SA 4495 4 SA 4495 2 x4 x96 2 x4 x60 b 2 x4 x96 2 x4 x60 a 2C Hardware and components needed are included with the two PS 7766 Climbing Bar Kits Purchased Separately 4x 4x 2 x4 x96...

Page 34: ...34 2 x4 x96 2 x4 x60 b 2 x4 x96 2 x4 x60 a 3 lock nut HW 1411 20 C HW 1528 BOLT HEX HDG 3 8 16 X 2 HW 1528 20 C x 2 4x 2x 2 x4 x96 2 x4 x60 c 2x...

Page 35: ...2 x 4 x 21Z x 1 2 x 4 x 21 1 16 1 8 x 2 deck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 4 8 x 2Z x G G G G 46 5 Bolt heads located on the inside 2 SA 4496 Corner Bracket SA 4496 8 x 1 deck screw 8 8 x 1...

Page 36: ...x 1Z v 6 12 24 36 21Z x 0 21Z x 11Z v 0 23Z v 35Z v 47Z v 7 2 x 4 x 24Z x 1 2 x 4 x 24 1 16 1 8 x 2 deck screw HW 1204 SCREW DECK GALV 8 X 2 1 2 4 8 x 2Z x F F F F 21Z x Bolt heads located on the ins...

Page 37: ...3 8 X 1 1 2 HW 1212 16 14 x 1Z v 8 58 70 82 21Z x 46 0 9 6 FC 3108 FC 3108 6 HW 1611 HW 1611 HW 1214 SCREW LAG HDG 1 4 X 1 1 2 SCALE 1 1 12 Z v x 1Z x HW 1214 0 17 34 51 9 26 43 0 Hardware and compone...

Page 38: ...SA 4496 Corner Bracket SA 4496 8 x 1 deck screw 8 8 x 1Z v HW 1528 BOLT HEX HDG 3 8 16 X 2 HW 1528 4 lock nut HW 1411 4 washer HW 1301 4 C x 2 C C Repeat process for both frames Repeat process for bo...

Page 39: ...39 12 96 Dig into ground for leg beams 8 x 1 deck screw 8 8 x 1Z v 2Z x 21Z x 3Z x Repeat process for both frames...

Page 40: ...40 13 washer HW 1301 4 C x 3 lag screw HW 1201 SCREW LAG HDG 3 8 X 3 HW 1201 4 C x 3 Repeat process for both frames...

Page 41: ...to page 47 6 FC 3108 FC 3108 6 HW 1611 HW 1611 HW 1214 SCREW LAG HDG 1 4 X 1 1 2 SCALE 1 1 12 Z v x 1Z x HW 1214 0 26 9 43 1 2 x 4 x 60 1 16 1 2 2 x 4 x 60 2x Hardware and components needed are includ...

Page 42: ...42 2 4 SA 4496 Corner Bracket SA 4496 8 x 1 deck screw 8 8 x 1Z v Repeat process for second structure 21Z x 3Z x...

Page 43: ...43 3 Repeat process for second structure washer HW 1301 4 C x 3 lag screw HW 1201 SCREW LAG HDG 3 8 X 3 HW 1201 4 C x 3...

Page 44: ...44 4 8 x 1 deck screw 8 8 x 1Z v Be sure boards face opposite directions so the monkey ring chains are staggered 60...

Page 45: ...45 5 HW 1528 BOLT HEX HDG 3 8 16 X 2 HW 1528 4 lock nut HW 1411 4 C x 2 washer HW 1301 4 C C...

Page 46: ...6 Anchoring Bronze Only 4 FC 3217 Playset Anchor FC 3217 x 1 hex bolt x 3 lag screw HW 1219 SCREW LAG HDG 3 8 X 1 1 2 HW 1219 4 C x 1Z x washer HW 1301 4 C 1 2 3 4 Alternate anchors on every other wal...

Page 47: ...1 hex bolt x 3 lag screw HW 1219 SCREW LAG HDG 3 8 X 1 1 2 HW 1219 8 C x 1Z x washer HW 1301 8 C 2 3 4 6 5 1 8 7 Alternate anchors on every other wall Additional hardware and components needed are inc...

Page 48: ...nchoring Gold Only 8 FC 3217 Playset Anchor FC 3217 x 1 hex bolt x 3 lag screw HW 1219 SCREW LAG HDG 3 8 X 1 1 2 HW 1219 8 C x 1Z x washer HW 1301 8 C 2 3 4 6 5 1 7 Alternate anchors on every other wa...

Page 49: ...49 Rope f e n c e s t a p l e HW 1604 4 FC 3210 1 8x Inside View Rope must be tight and secured at both ends...

Page 50: ...t a p l e HW 1604 16 FC 3210 4 16x Firmly tighten ALL knots and secure at all ends Align knots with holes Do not tighten space within knots Leave loose 1 2 3 4 Weave ropes 3 4 through loose knots of r...

Page 51: ...s head screw HW 1223 4 8 x B 1 LT 7000 Place in prominent location on Cliffhanger structure HW 1600 6 6 FC 3110 FC 3108 HW 1611 FC 3125 1 Play Handles FC 3125 Play Handles 14 x 1 pan head screw HW 121...

Page 52: ...304 345 US 6 540 645 US 6 709 365 US 6 942 600 US D513 779 US 6 991 550 CA D109 228 CA D109 224 CA D109 225 CA 2 304 113 US 6 629 907 US D517 636 US D518 530 US D520 590 US 520 591 US D534 613 US 7 18...

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