Playnation Passage II 1850AT Manual Download Page 43

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5/16"
Washer

1850K

END SANDBOX
BOARD

T-Nut

5/16" x 3-1/2"
Hex Bolt

Counterbored holes
are at the top facing out

5/16"
Lock Washer

T-Nut

1: INSTALL T-NUTS AND THEN FASTEN THE END SANDBOX BOARD AS SHOWN BELOW. THE

COUNTERBORED HOLES SHOULD BE AT THE TOP FACING OUT.

STEP 6: END SANDBOX BOARD

Summary of Contents for Passage II 1850AT

Page 1: ...it is not intended nor warranted for either public or commercial use Copyright 2019 PlayNation Play Systems All Rights Reserved 190 Etowah Industrial Court Canton GA 30114 www playnation com Passage II Tarp Roof Model 1850AT BOXES 1850 1 1850 2 Slide Box 52 2029 T 52 2029 T ...

Page 2: ... that are missing or damaged is use our Quick Response Center located at www playnation com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STOCK COMPONENTS PLEASE RETAIN ALL INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED CHECK FOR REVISED INSTRUC TIONS AT http www playnation com manuals ht...

Page 3: ...ave a one year limited warranty Cosmetic imperfections and natural tendencies of wood such as peeling splintering warping seasonal checking or cracking knots or knot holes etc are normal characteristics of all outdoor wooden play equipment and are not covered by this warranty Checks or cracks in wood components that do not affect the intended function of the part piece or overall swing set functio...

Page 4: ...roduct is used in a commercial institutional or multi family setting This warranty does not cover normal wear and tear or a products that have been damaged by acts of God and or nature negligence misuse or accident b products that have been modified or repaired by unauthorized persons c the cost of labor or d the cost of shipping any replacement product or part PLAYNATION DISCLAIMS ALL OTHER REPRE...

Page 5: ...d screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently PlayNation shall not be liable for incidental indirect or consequential damages or injuries that result from the building and or playing on our play sets Adult supervision is recommended anytime a play...

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Page 7: ...___________ Comments ________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ________________________________________________________________...

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Page 9: ...sed product will penetrate and protect the lumber better than a water based product Because climate conditions can vary drastically from region to region we suggest asking the product covering specialists at any number of specialty paint stores or home improvement centers for a product that would work best for your local environment TIP while the set is new take a small board from your swing set t...

Page 10: ...pecific model http www playnation com warranty html NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likelihood of serious injury Please review these safety rules regularly with your children WARNING Children must NOT use this play set until it has been completely assembled and inspected by an adult to ensure it has been properly installed Pl...

Page 11: ...Model 1850AT BOXES 1850 1 1850 2 SLIDE BOX REV A 5 13 2019 ...

Page 12: ...ing the Rockwall Steps 16 18 Panel Supports Step 19 Ladder Assembly and Installation Steps 20 21 Deck Board Installation Step 22 Swing Beam Assembly Steps 23 29 Rear Arch Board Step 30 Center Posts Step 31 Deck Stringer Step 32 Panel Supports Panel Slats Steps 33 34 Framing Tarp Steps 35 37 Slide Blocks Slide Steps 38 39 Hanging Swings Step 40 Securing Tarp Step 41 Climbing Rope Step 42 Flag Kits ...

Page 13: ... parents should have the children dress appropriately with well fitting shoes No clogs flip flops or sandals are allowed Loose clothing such as scarves ponchos or capes should not be worn Always take off tie up or tuck in cords and drawstrings on children s clothing These things can get caught on playground equipment and strangle a child Teach children not to climb when the equipment is wet Teach ...

Page 14: ...ome type of protection sealant to the wood or your play set Please note this is a requirement of your warranty Reinstall any plastic parts such as swing seats or any other items that were removed for the cold season Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth Replace as necessary Creating and maintaining the play set on ...

Page 15: ...the depth of the loose fill surfacing material To maintain the right amount of loose fill materials mark the correct level on play equipment support posts That way you can easily see when to replenish and or redistribute the surfacing Do not install loose fill surfacing over hard surfaces such as concrete or asphalt Poured In Place Surfaces or Pre Manufactured Rubber Tiles You may be interested in...

Page 16: ...n loose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in depth Double Shredded bark mulch 6 Fall Height 10 Fall Height 11 Fall Height Wood Chips 6 Fall Height 7 Fall Height 12 Fall Height Fine Sand 5 Fall Height 5 Fall Height 9 Fall Height Shredded Tires...

Page 17: ...ore the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging template Push the frame off and away from the scored area far enough to dig and remove dirt to reach the appropriate depth Dig a channel along the scored line s for the base of the fort corner post and s...

Page 18: ...ective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After familiarizing yourself with all of the components read all instructions thoroughly Reading instructions after you have studied the parts will help you understand the installation process and help to eliminate unnecessary mistakes Pay c...

Page 19: ...ts EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the through hole and either the head of the bolt and washer or nut and washer wil...

Page 20: ... nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARNING DO NOT EMBED THE TOP OF THE T NUT INTO THE FACE OF THE WOOD Cross Section end view you are looking at an X ray view of the post and T nut The barrel of the T nut is in the corner post the line is ...

Page 21: ...L SHAPED END WHICH GOES INTO THE HOLE IN THE CORNER POST THE T NUT ALSO HAS A FLANGE SHAPED END WITH TEETH THE TEETH PENETRATE INTO THE CORNER POST WOOD TO PREVENT THE T NUT FROM SPINNING WHEN YOU TIGHTEN THE HEX HEAD BOLT SHOWN BELOW YOU WILL SEE THE T NUT IS HAMMERED INTO THE CORNER POST ON THE BACK SIDE THE BOARD IS BEING ATTACHED ON THE FRONT SIDE OF THE CORNER POST BACK SIDE OF T NUT CORNER P...

Page 22: ...a Trapeze Bar is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the Trapeze position is 125 lbs MAXIMUM SWING BEAM LOAD IS 425 LBS 150 LBS MAX TRAPEZE BAR SWING BELT SWINGING WEIGHT 150 LBS MAX SWINGING WEIGHT SWINGING WEIGHT 125 LBS MAX SWING BELT THIS EN...

Page 23: ...44 Please familiarize yourself with the manual parts components and general construction process of your new playset before getting started SITE PLAN Playset height 10 feet 1 5 8 inches Fall height 6 feet 3 inches Swing Beam height 7 feet 2 3 4 inches Deck height 4 feet Deck Size 3 feet 9 1 2 inches wide by 3 feet 8 inches deep Approximate assembly time 6 to 10 hours 6 foot unobstructed safety per...

Page 24: ...SAFETY ZONE SAFETY ZONE 1850 MORE TEXT 16 12 6 15 6 0 6 0 12 6 6 0 6 0 6 0 6 0 26 9 26 6 7 8 6 6 foot unobstructed safety perimeter around playset recommended 14 ...

Page 25: ...l ___ Hammer ___ Pencil ___ Locking Pliers Vise Grips ___ Shovel ___ Quick Square KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Swingbelts w Chains ___ 1 Trapeze ___ 1 Wave Slide ___ 8 Rock Wall Grips assorted colors ___ 1 Tarp 44 x 113 ___ 1 Flag Kit pair ___ 1 Telescope ___ 1 Steering Wheel ___ 1 Safety Handles pair ___ 2 Ground Stakes pair Fort Hardware see following pages Sw...

Page 26: ... 2 TRUSS HEAD WOOD SCREW 8 X 1 QTY 8 WOOD SCREW 1 4 SPLIT QTY 6 14 X 2 1 2 3 8 FLAT 8 X 1 1 4 QTY 72 WOOD SCREW 5 16 SPLIT LOCK WASHER QTY 42 QTY 50 WOOD SCREW 8 X 1 1 2 QTY 102 WOOD SCREW 8 X 2 QTY 80 WOOD SCREW 8 X 2 1 2 QTY 10 WOOD SCREW 8 X 3 QTY 6 PAN HEAD SCREW 14 X 1 WASHER QTY 2 WOOD SCREW QTY 40 5 16 T NUT QTY 28 3 8 LOCK NUT PAN HEAD QTY 6 WASHER 1 4 FLAT QTY 42 WASHER 5 16 FLAT QTY 28 1...

Page 27: ...OLT CARRIAGE 3 8 X 4 1 2 QTY 2 BOLT CARRIAGE NOTE CARRIAGE BOLTS OVER 6 MAY BE UP TO 1 4 SHORTER DUE TO MANUFACTURER TOLERANCES 11 0097 1850 HARDWARE PAGE 2 OF 3 REV 5 13 2019 JH 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 3 3 8 TORQUE WASHER QTY 18 1370Z 17 ...

Page 28: ...T AND SCREW SIZES 1702Z 1 THREADED DEPENDING UPON THE MANUFACTURER QTY 2 5 16 X 1 HEX BOLT 5 16 X 3 1 2 QTY 4 5 16 X 1 3 4 HEX BOLT QTY 12 HEX BOLT HEX BOLT NOTE HEX BOLTS MAY COME PARTIALLY OR FULLY QTY 16 5 16 x 3 3 4 3 8 BOLT COVER QTY 20 11 0097 1850 HARDWARE PAGE 3 OF 3 REV 5 13 2019 JH 5 16 X 1 1 2 HEX BOLT QTY 4 1703Z 1706Z 1705Z 1715Z 18 ...

Page 29: ... 1850 SWING BEAM 1 ANGLED PLATE 03 0016 1 2449 WAVE SLIDE 2 SWING W CHAINS 1 W CHAINS 11 5019 RIGHT 2448 LEFT TRAPEZE BAR 1 ANGLED PLATE 11 5020 2447 1 SWING BEAM PLATE 11 5025 2411 SWING BEAM SWING BEAM 90 PLATE 11 5021 1 19 ...

Page 30: ...X 113 1 WS4545 07 0038 G Y NOT SHOWN HARDWARE BOX 1850 SIZE MAY VARY ROCKS COLOR INSTRUCTIONS 11 0097 EA 6 1 BOX 1850 11 4024 HARDWARE SWING HANGER IRON DUCTILE 11 5013 2 1 BRACKET 10 1007 10 ROPE 05 0013 ROCK WALL 90 FLAG KIT G Y PAIR 09 1014 20 ...

Page 31: ... IN A BAG GROUND STAKE LOGO PLATE WS 4610 1 SAFETY HANDLE NOT SHOWN 07 0004 STEERING WHEEL W COMPASS TELESCOPE NOTE ACTUAL PRODUCT MAY VARY 07 0037 G 1 PAIR 1 1 07 0005 NOTE ACTUAL PRODUCT MAY VARY SAFETY WARNING PLATE 11 5023 SA 4294 1PR 21 ...

Page 32: ...5 3 8 X 44 1850A 13 5 8 X 3 3 8 X 18 1 2 1850F 1 PANEL SUPPORT 1850B 1850C 1 3 4 X 3 3 8 X 22 3 4 2 PANEL SLAT 3 4 X 2 5 8 X 24 1 2 2 3 4 X 3 3 8 X 44 3 4 X 5 3 8 X 44 BOTTOM ROCK 1850G ROCK WALL BOARD 8 1850D DECK SPACER 3 4 X 3 X 39 1 2 DESCRIPTION QTY PICTURE STAMPED ID 1850 22 ...

Page 33: ... 3 3 8 X 45 1 2 2 1 1850L ARCH BOARD 3 4 X 5 3 8 X 45 1 2 3 4 X 5 3 8 X 45 1 2 DECK BOARD 1850J 3 4 X 5 3 8 X 44 1 1 BOARD END SANDBOX 1850K 1850M SIDE SANDBOX BOARD L H 1 3 4 X 5 3 8 X 73 1 1850N SIDE SANDBOX BOARD R H 3 4 X 5 3 8 X 73 DESCRIPTION PICTURE STAMPED ID QTY 23 ...

Page 34: ...PPORT 3 4 X 5 3 8 X 95 1 2 BOARD END SANDBOX 1850O 1 X 3 3 8 X 44 1850T 4 2 LADDER STEP 1850Q 1 X 3 3 8 X 26 BOTTOM CENTER POST 1850R 1 X 3 3 8 X 44 2 2 PANEL BOARD RW SIDE TOP 1850S 1 X 3 3 8 X 44 1850U CENTER TARP BOARD 1 DESCRIPTION PICTURE STAMPED ID QTY 24 ...

Page 35: ... 3 3 8 X 68 1 2 1 X 3 3 8 X 46 BOARD END TARP 1850W 1 X 3 3 8 X 46 1 2 2 2 CENTER POST TOP 1850X 1 X 3 3 8 X 44 1850AB TARP SUPPORT BOARD 1 1 1 STRINGER ROCK WALL 1850Z 1 X 3 3 8 X 50 1850Y FORT SIDE SUPPORT 1 X 3 3 8 X 47 1 2 1 X 3 3 8 X 81 1850V STRINGER 1 25 ...

Page 36: ...X 3 3 8 X 53 LADDER SIDE R H 1850AD 1 3 8 X 3 3 8 X 53 1 1 2 LADDER SIDE L H 1850AC 1850AH CORNER POST 1 2 2 3 X 3 X 44 1 2 MOUNT SWING BEAM 1850AF 3 X 3 X 95 SWING LEG 1850AG 3 X 3 X 95 1850AI CORNER POST 2 3 X 3 X 95 DESCRIPTION PICTURE STAMPED ID QTY 26 ...

Page 37: ...3 3 8 X 5 3 8 X 95 1850AJ SWING BEAM 1 DESCRIPTION PICTURE STAMPED ID QTY 27 ...

Page 38: ...850AF SWING BEAM MOUNT STEP 1 SWING BEAM MOUNT 1 PLACE THE TORQUE WASHERS OVER THE END OF THE CARRIAGE BOLTS AS SHOWN WITH THE TEETH FACING AWAY FROM THE HEAD OF THE BOLT HAMMER THE HEAD OF THE BOLT TO SET THE TEETH INTO THE CORNER POSTS 2 FASTEN THE SWING BEAM MOUNT WITH WASHERS AND LOCK NUTS 28 ...

Page 39: ...3 8 x 3 Carriage Bolt 3 8 Washer 3 8 L ock Nut 11 5025 SWING BEAM PLATE STEP 2 SWING BEAM PLATE 1 INSTALL THE SWING BEAM PLATE WITH THE POINTED END FACING AS SHOWN COUNTERBORE HOLES FACE DOWN 29 ...

Page 40: ...ARD 1 INSTALL T NUTS AND THEN FASTEN THE END SANDBOX BOARD AS SHOWN BELOW THE COUNTERBORED HOLES FACE OUT Washer T Nut 5 16 5 16 Lock Washer 5 16 x 3 1 2 Hex Bolt Counterbored holes face out T Nut 1850O END SANDBOX BOARD 30 ...

Page 41: ... Washer 5 16 DECK SUPPORT AT BOTTOM T Nut ON INSIDE OF POSTS 1850T 5 16 x 3 3 4 Hex Bolt STEP 4 DECK SUPPORT 1 INSTALL T NUTS AND THEN FASTEN THE DECK SUPPORT AS SHOWN BELOW THE COUNTERBORED HOLES SHOULD BE ON THE BOTTOM AND SHOULD FACE OUT 31 ...

Page 42: ...ut T Nut PANEL BOARD Washer 5 16 1850S ROCK WALL Counterbored holes face out 7 8 20 20 7 8 STEP 5 ROCK WALL SIDE TOP PANEL BOARD 1 INSTALL T NUTS AND THEN FASTEN THE ROCK WALL SIDE TOP PANEL BOARD AS SHOWN BELOW THE COUNTERBORED HOLES SHOULD FACE OUT 32 ...

Page 43: ... 5 16 x 3 1 2 Hex Bolt Counterbored holes are at the top facing out 5 16 Lock Washer T Nut 1 INSTALL T NUTS AND THEN FASTEN THE END SANDBOX BOARD AS SHOWN BELOW THE COUNTERBORED HOLES SHOULD BE AT THE TOP FACING OUT STEP 6 END SANDBOX BOARD 33 ...

Page 44: ...THEN FASTEN THE DECK SUPPORT AS SHOWN BELOW THE COUNTERBORED HOLES SHOULD BE ON THE BOTTOM AND SHOULD FACE OUT 5 16 Lock Washer 5 16 x 3 3 4 Hex Bolt DECK SUPPORT T Nut T Nut ON INSIDE OF POSTS Washer 5 16 1850T COUNTERBORED HOLES AT BOTTOM 34 ...

Page 45: ...T NUTS STEP 8 T NUTS 1 INSTALL T NUTS AS SHOWN BELOW ON THE INSIDE FACE OF EACH CORNER POST 16 T NUTS WILL BE USED 35 ...

Page 46: ... Bolt Lock Washer PANEL SUPPORT 1850I Washer 5 16 5 16 COUNTERBORED HOLES AT TOP STEP 9 PANEL SUPPORT 1 FASTEN THE PANEL SUPPORT TO THE FRONT AS SHOWN THE COUNTERBORED HOLES SHOULD BE ON THE TOP AND SHOULD FACE OUT 36 ...

Page 47: ...D COUNTERBORED HOLES AT BOTTOM 5 16 x 3 1 2 Hex Bolt 5 16 Lock Washer 5 16 Washer 1 FASTEN THE ARCH BOARD TO THE FRONT AS SHOWN THE COUNTERBORED HOLES SHOULD BE ON THE BOTTOM AND SHOULD FACE OUT STEP 10 ARCH BOARD 37 ...

Page 48: ... SANDBOX Hex Bolt 5 16 x 3 1 2 BOARD R H 1850N COUNTERBORED HOLES AT BOTTOM STEP 11 SIDE SANDBOX BOARD R H 1 FASTEN THE SIDE SANDBOX BOARD R H TO THE FRONT AS SHOWN THE COUNTERBORED HOLES SHOULD BE ON THE BOTTOM AND SHOULD FACE OUT 38 ...

Page 49: ...L H TO THE REAR AS SHOWN THE COUNTERBORED HOLES SHOULD BE ON THE BOTTOM AND SHOULD FACE OUT STEP 12 SIDE SANDBOX BOARD L H Hex Bolt 5 16 x 3 1 2 HOLES AT BOTTOM COUNTERBORED 5 16 Washer 5 16 Lock Washer 1850O SIDE SANDBOX BOARD L H 39 ...

Page 50: ... 5 16 x 3 1 2 Washer 1850I PANEL SUPPORT Hex Bolt 5 16 COUNTERBORED HOLES AT TOP STEP 13 PANEL SUPPORT 1 FASTEN THE PANEL SUPPORT TO THE REAR AS SHOWN THE COUNTERBORED HOLES SHOULD BE ON THE TOP AND SHOULD FACE OUT 40 ...

Page 51: ...OWN USE A SPEED SQUARE TO ENSURE THE SANDBOX BOARD IS SQUARE TO THE CORNER POSTS PRIOR TO ATTACHING THE FORT SIDE SUPPORTS SUPPORT CORNER POST SPEED SQUARE SIDE FORT SANDBOX BOARD 90 00 5 16 Lock Washer SPEED SQUARE 8 x 3 Wood Screws 5 16 Washer 1850Y FORT SIDE SUPPORTS SANDBOX BOARD 5 16 x 1 1 2 Hex Bolt 41 ...

Page 52: ...VEL FIRST THEN INSTALL SCREWS 2 LEVEL AND SQUARE THE REMAINDER OF THE BOARDS AND THEN INSTALL SCREWS LEVEL 8 X 2 1 2 Wood Screws Wood Screws 4 on DECK LEVEL 8 X 2 1 2 Wood Screws 10 on FRONT 8 X 2 1 2 Wood Screws 4 on RIGHT 8 X 2 1 2 Wood Screws 6 on REAR 4 on LEFT 8 X 2 1 2 SUPPORTS FIRST 42 ...

Page 53: ... 8 x 3 5 16 Lock Washer Wood Screws T Nut 1850AE ROCK WALL SIDE SUPPORTS 5 16 x 1 3 4 Hex Bolt STEP 16 ROCK WALL SIDE SUPPORTS 1 INSTALL A T NUT INTO EACH ROCK WALL SIDE SUPPORT AND THEN FASTEN EACH SUPPORT AS SHOWN 43 ...

Page 54: ...TTERN AS SHOWN 2 FASTEN EACH ROCK TO THE ROCK WALL BOARD WITH THE FASTENERS INCLUDED IN THE ROCK BAG BOARD SPACER BOARD 1 4 T Nut 1850E 1 4 Washer BOTTOM BOARD 1850G ROCK WALL 1 4 Lock Washer Hex Bolt ROCK WALL BOARD Rock 1 4 x 1 1 4 1850G ROCK WALL 1850H ROCK WALL ROPE HOLE 44 ...

Page 55: ...H AGAINST THE CORNER POSTS SECURE IT TO THE ROCK WALL SIDES WITH THE 2 SCREWS AS SHOWN 2 MEASURE DOWN 3 4 ON THE BACK SIDE OF THE TOP ROCK WALL BOARD AND MAKE A MARK 3 PLACE THE TOP OF THE ROCK WALL STRINGER ON THE MARK AND FASTEN IT AS SHOWN 4 CONTINUE DOWN THE ROCK WALL INSTALLING ALL OF THE ROCK WALL BOARDS IN THE PATTERN SHOWN Top rock wall board NOTE TWO SCREWS ON BOTTOM BOARD 3 4 45 ...

Page 56: ...PORT 8 x 2 1 2 Wood Screws 6 per board 8 20 5 4 50 3 72 1 2 STEP 19 PANEL SUPPORTS 1 MAKE A MARK ON EACH CORNER POST AT THE DIMENSIONS SHOWN 2 PLACE THE BOTTOM OF EACH PANEL SUPPORT ON THE MARK AND FASTEN AS SHOWN 46 ...

Page 57: ... THE LADDER STEPS INTO THE CHANNELS AND PLACE THE SECOND LADDER SIDE ON TOP 4 FLUSH THE FRONT CORNER OF EACH STEP TO THE FRONT OF THE LADDER SIDE THEN FASTEN THE STEP TO THE LADDER SIDE WITH TWO SCREWS REPEAT FOR THE OTHER STEPS 5 FLIP THE LADDER OVER AND REPEAT SUBSTEP 4 FOR THE OTHER SIDE 6 MEASURE DOWN 4 3 8 ON THE BACK SIDE OF THE LADDER AND MAKE MARKS ALIGN THE LADDER BACK AND FASTEN WITH FOU...

Page 58: ...KE THE BOTTOM OF EACH 90 BRACKET 3 4 ABOVE THE BOTTOM OF THE BOARD 3 MARK THROUGH THE HOLES IN THE BRACKETS ONTO THE BOARD 4 DRILL 3 8 HOLES WHERE MARKED 5 INSTALL T NUTS INTO THE BACK OF THE BOARD 6 FASTEN THE BRACKETS AS SHOWN A T Nut 5 16 Washer Lock Washer 5 16 DETAIL A 5 16 x 1 Hex Bolt 3 4 FLUSH 48 ...

Page 59: ...O HOLES AT THE CENTER OF THE DECK SPACER WILL FACE OUT 2 FASTEN THE DECK SPACERS WITH ONE SCREW ON EACH END FASTEN THE DECK BOARDS WITH TWO SCREWS ON EACH END DECK SPACER 1850D 1850D DECK SPACER 8 X 2 Wood Screw 1 per end 1850J DECK BOARD 8 X 2 Wood Screw 2 per end TWO HOLES FACE OUT TWO HOLES FACE OUT 49 ...

Page 60: ...E UP THE HOLES IN THE SWING HANGERS WITH THE HOLES IN THE SWING BEAM 2 FASTEN EACH HANGER WITH THE FASTENERS AS SHOWN 1850AJ SWING BEAM A Torque Washer Iron Ductile Mini Swing Hanger 3 8 Lock Nut DETAIL A Carriage Bolt 3 8 x 6 1 2 3 8 Washer 50 ...

Page 61: ... SWING LEGS AS SHOWN 2 DO NOT TIGHTEN HARDWARE AT THIS POINT 1850AG SWING LEG A ANGLED PLATE LEFT SWING BEAM 2448 3 8 x 3 3 4 Carriage Bolt 3 8 Washer ANGLED PLATE RIGHT DETAIL A SWING BEAM 2447 THESE SHOULD BE PARALLEL AFTER FASTENING THEM 3 8 Lock Nut 51 ...

Page 62: ...AS SHOWN 2 ATTACH CROSS MEMBER AS SHOWN HINT USE HAMMER TO INSTALL T NUTS SWING BEAM 90 2449 A PLATE 1850AA Cross Member B 3 8 Washer Carriage Bolt DETAIL A 3 8 x 3 3 4 3 8 Lock Nut Hex Bolt 5 16 x 3 3 4 5 16 Lock Washer Washer DETAIL B 5 16 T Nut 52 ...

Page 63: ...1 CAREFULLY PLACE THE SWING BEAM BETWEEN THE SWING BEAM BRACKETS LEFT AND 2 ASSEMBLE WITH FASTENERS AS SHOWN DO NOT FULLY TIGHTEN FASTENERS AT THIS POINT Bolt 3 8 Washer 3 8 x 4 1 2 Carriage 3 8 Lock Nut SWING BEAM AND LEGS UP SWING BEAM BRACKETS LEFT AND RIGHT SWING BEAM 53 ...

Page 64: ...Carriage Bolt 3 8 Washer Torque Washer 3 8 x 6 1 2 3 8 Lock Nut STEP 27 SWING BEAM TO SWING BEAM LEGS 1 FASTEN THE SWING BEAM TO THE 2499 BRACKET WITH THE HARDWARE SHOWN 2499 BRACKET BOTTOM VIEW 54 ...

Page 65: ...Screws Pan Head Screws DETAIL A 14 x 2 1 2 1 4 Lock Washer Tighten all bolts in the 3 plates A 2449 BRACKET B CROSS MEMBER STEP 28 SWING BEAM SCREWS 1 TIGHTEN UP ALL OF THE BOLTS AT THIS TIME 2 INSTALL SCREWS AS SHOWN BELOW 55 ...

Page 66: ...8 X 6 1 2 3 8 X 8 1 2 DETAIL A 3 8 Washers Washers 3 8 Lock Nuts Torque SWING BEAM PLATE A STEP 29 SWING BEAM ATTACH TO PLAY SET 1 PLACE SWING BEAM ON SWING BEAM PLATE AND ATTACH AS SHOWN HINT USE HAMMER TO TAP BOLT TO SEAT THE TORQUE WASHER 56 ...

Page 67: ...2 1 2 Lock Washer 5 16 5 16 x 3 1 2 Hex Bolt 1850L ARCH BOARD COUNTERBORED HOLES AT BOTTOM STEP 30 ARCH BOARD REAR 1 FASTEN THE ARCH BOARD TO THE REAR AS SHOWN THE COUNTERBORED HOLES SHOULD BE ON THE BOTTOM AND SHOULD FACE OUT 57 ...

Page 68: ... OF EACH CENTER POST IS FLUSH TO THE OUTSIDE FACE OF THE CORNER POSTS 2 THE BOTTOM OF EACH CENTER POST MUST BE IN CONTACT WITH THE DECK SPACER PRIOR TO INSTALLING SCREWS THROUGH THE DECK SPACER INSTALL SCREWS AS SHOWN 8 x 2 1 2 Wood Screws 8 X 1 1 2 FLUSH Wood Screw 2 per post CENTER POST BOTTOM 3 per post 1850R FLUSH DECK SPACERS 58 ...

Page 69: ...DECK STRINGER UNDER DECK BOARDS 8 X 1 1 2 Wood Screw 1 per board 8 X 2 Wood Screw 2 per end STEP 32 DECK STRINGER 1 CENTER THE DECK STRINGER UNDER THE DECK BOARDS AS SHOWN 2 INSTALL THE 1 1 2 WOOD SCREWS FIRST THEN THE 2 WOOD SCREWS 59 ...

Page 70: ...8 x 2 1 2 Wood Screws 1850C PANEL SUPPORTS 8 x 1 1 2 Wood Screws 4 at center 8 x 2 1 2 Wood Screws STEP 33 PANEL SUPPORTS 1 SPACE THE PANEL SUPPORTS 3 OFF THE DECK AS SHOWN 2 FASTEN EACH PANEL SUPPORT 60 ...

Page 71: ...d Screws LEFT SIDE SLAT SPACING VIEW FROM LEFT SIDE OF PLAY SET 1850B PANEL SLAT 7 TOTAL 7 2 16 2 7 16 SPACING STEP 34 PANEL WALL SLATS 1 PLACE PANEL SLATS ON THE INSIDE OF THE PANEL SUPPORT BOARDS THE TOP OF EACH PANEL SLAT SHOULD BE FLUSH TO THE TOP OF THE PANEL SUPPORT 2 SPACE THE PANEL SLATS AS SHOWN BELOW AND FASTEN AS SHOWN 61 ...

Page 72: ...STEP 35 TARP SUPPORT BOARDS 1 PLACE THE TARP SUPPORT BOARDS WITH THE LONG OVERHANG OVER THE ROCK WALL 2 FASTEN AS SHOWN 5 16 Washer 5 16 x 3 3 4 Hex Bolt 1850AB TARP SUPPORT BOARDS 5 16 Lock Washer 62 ...

Page 73: ... TWO 8 x 1 1 2 Wood Screws 5 16 x 1 3 4 Hex Bolt STEP 36 CENTER POSTS TOP 1 INSTALL A T NUT INTO EACH BOARD AS SHOWN 2 SQUARE THE CENTER POST TO THE TARP SUPPORT THEN FASTEN WITH THE HEX BOLT AND ALL WASHERS AS SHOWN 3 FASTEN THE BOTTOM OF THE CENTER POST WITH SCREWS AS SHOWN A 63 ...

Page 74: ... Wood Screws 8 x 2 1 2 Wood Screws 8 x 2 1 2 END 1850W Wood Screws 8 x 2 1 2 BOTH ENDS End flush to side BOTH ENDS End flush to side Sides Flush BOTH ENDS STEP 37 TARP BOARDS 1 PLACE THE CENTER TARP BOARD ON TOP OF THE CENTER POSTS AND FASTEN AS SHOWN 2 PLACE EACH END TARP BOARD ONTO THE ENDS OF THE TARP SUPPORTS AND FASTEN AS SHOWN 64 ...

Page 75: ...LY ONE IS USED FOR THIS PLAYSET HOLES FOR SCREWS TWO 1 8 DRILL THROUGH Wood Screws 8 x 1 1 2 1850P SLIDE BLOCK 10 4 1 4 2 1 4 STEP 38 SLIDE BLOCK 1 MEASURE TO DRILL THE HOLES AS SHOWN AND MAKE MARKS 2 DRILL 1 8 HOLES AT THE MARKS AND INSTALL THE SLIDE BLOCK 65 ...

Page 76: ...rews DO NOT OVERTIGHTEN STEP 39 SLIDE 1 PLACE THE SLIDE MOUNTING TAB BACK 3 9 16 FROM THE FRONT BOARD ON THE PLAY SET 2 CENTER THE SLIDE IN THE OPENING 3 PRE DRILL 1 8 HOLES AT THE INDENTATIONS IN THE SLIDE INTO THE DECK SPACER 1 DEEP 4 SECURE THE SLIDE TO THE DECK SPACER WITH 14 X 1 1 4 TRUSS HEAD SCREWS DO NOT OVERTIGHTEN SCREWS 66 ...

Page 77: ...TAIL B IRON DUCTILE SWING HANGER STEP 40 HANGING THE SWINGS 1 PLACE EACH OF THE SWING CHAINS ONTO THE HOOK OF THE SWING HANGERS PLACE CHAINS ONTO HIGHER OR LOWER LINKS TO ADJUST THE HEIGHT OF THE SWING 2 REPEAT THIS PROCESS FOR THE TRAPEZE SWING 67 ...

Page 78: ... WRAP THE ENDS OF THE TARP EQUALLY AROUND THE END TARP BOARDS NOTE IF YOU WISH YOU MAY PREDRILL 1 8 PILOT HOLES BY 3 4 DEEP FOR THE PAN HEAD SCREWS 3 INSTALL A SCREW AND WASHER AT EACH GROMMET A DETAIL A SCALE 1 2 3 per side 3 per side Pan Head Screw 14 x 1 1 4 Washer Tarp Grommet 68 ...

Page 79: ...HOLE UNTIL ALL OF THE ROPE IS USED STEP 42 CLIMBING ROPE 1 THREAD THE ROPE AS SHOWN IN THE DIAGRAM BELOW FOR SAFETY ENSURE THAT THE ROPE IS TIGHT ENOUGH SO THAT IT CANNOT BE LOOPED BACK ON ITSELF KEEP TYING THUMB KNOTS AT THE BOTTOM END OF THE ROPE UNTIL THERE IS NO REMAINING LOOSE ROPE DO NOT CUT ENDS OF ROPE 69 ...

Page 80: ...FLAGS A DETAIL A 12 SCREWS INCLUDED WITH FLAG FLAG STEP 43 FLAG KITS 1 INSTALL THE FLAG KITS ON THE CORNER POSTS AT THE FRONT OF THE FORT ATTACH THE FLAG KITS WITH THE HARDWARE PROVIDED 70 ...

Page 81: ...WHEEL 1 DRILL A 3 16 DIAMETER HOLE BY 1 DEEP INTO THE END OF THE SWING BEAM 2 PLACE THE SPACER INSIDE THE STEERING WHEEL 3 SECURE THE STEERING WHEEL TO THE END OF THE SWING BEAM WITH THE WASHER AND THE LAG SCREW PROVIDED 4 SNAP THE STEERING WHEEL CAP INTO THE HUB OF THE STEERING WHEEL 71 ...

Page 82: ...45 TELESCOPE 1 PLACE THE TELESCOPE BASE 12 AWAY FROM THE OUTSIDE OF THE FRONT CORNER POST 2 CENTER THE TELESCOPE BASE ON THE ROPE SUPPORT AND ATTACH WITH SCREW LEAVE THE SCREW A LITTLE LOOSE SO THAT THE BASE MAY ROTATE 3 SNAP THE ENDS OF THE BASE INTO THE SOCKETS ON THE SIDE OF THE TELESCOPE 72 ...

Page 83: ...STEP 46 SAFETY HANDLES 1 PLACE THE SAFETY HANDLES AS SHOWN ATTACH THEM WITH THE HARDWARE THAT IS INCLUDED WITH THEM 1 4 Washer 14 x 1 1 4 Pan Head Screw DETAIL A Safety Handle 5 3 4 A Safety Handles 73 ...

Page 84: ...AMMER A GROUND STAKE INTO THE EARTH NEXT TO EACH SWING LEG AT AN ANGLE DO NOT HOLD THE UPPER PORTION OF THE STAKE 2 ATTACH TO THE SWING LEG WITH THE HARDWARE PROVIED WITH THE GROUND STAKE 3 HAMMER A GROUND STAKE INTO THE EARTH NEXT TO EACH CORNER POST NEAR THE ROCK WALL SIDE DO NOT HOLD THE UPPER PORTION OF THE STAKE 4 ATTACH TO THE SWING LEG WITH THE HARDWARE PROVIDED WITH THE GROUND STAKE 74 ...

Page 85: ...ONT OF THE SWING BEAM WITH 8 X 1 1 4 WOOD SCREWS 2 ATTACH SAFETY WARNING PLATE AS INDICATED WITH SCREWS INCLUDED WITH PLATE PLACE NAME PLATE HERE AND SECURE WITH 8 X 1 1 4 WOOD SCREWS SAFETY WARNING PLATE AIign bottom of plate with bottom of board and secure with screws included with plate 75 ...

Page 86: ... CAPS 1 IF A BOLT CAP MAY BE INSTALLED ONTO BOLT END AND IS NOT EASILY REMOVED THEN DO SO IF IT IS EASILY REMOVED THEN DO NOT INSTALL BOLT END BOLT CAP DETAIL A BOLT END BOLT END BOLT ENDS ON HANGERS BOLT END A 76 ...

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