Playnation 02-3016 Instruction Manual Download | Manualshive

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Please familiarize yourself with the manual, parts/components and general

construction process of your new playset before getting started.

SITE PLAN:

Playset height: 9’-6” approximately

Approximate assembly time: 6-8 hours

(6) foot unobstructed safety perimeter around playset recommended

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Summary of Contents for 02-3016

Page 1: ...Copyright 2015 PlayNation Play Systems Inc All Rights Reserved 190 Etowah Industrial Court Canton GA 30114 www playnation com Mountain Lodge Playhouse Model 02 3016 BOXES 1 pallet...

Page 2: ...that are missing or damaged is use our Quick Response Center located at www playnation com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STO...

Page 3: ...from those included with one of our swing set packages have a one year limited warranty Cosmetic imperfections and natural tendencies of wood such as peeling splintering warping seasonal checking or c...

Page 4: ...is warranty is void if the product is used in a commercial institutional or multi family setting This warranty does not cover normal wear and tear or a products that have been damaged by acts of God a...

Page 5: ...screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently Pl...

Page 6: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 7: ...31 40 41 50 51 How old are your children 2 3 4 5 6 7 8 How would you rate the quality of this product Would you recommend this product to friends family Yes No Your registration information Comments...

Page 8: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 9: ...ed product will penetrate and protect the lumber better than a water based product Because climate conditions can vary drastically from region to region we suggest asking the product covering speciali...

Page 10: ...ific model http www playnation com warranty html NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likelihood of serious injury Please review the...

Page 11: ...Model 02 3016 BOXES 1 Pallet REV 4 23 2015...

Page 12: ...Step 1 Deck Supports Step 2 Deck Step 3 Wall Panels Step 4 Roof Panels Step 5 Roof Cap Chimney and Dormers Step 6 Door Wall Panel and Porch Half Wall Panel Step 7 Door Step 8 Gable Top Panel Board St...

Page 13: ...e up or tuck in cords and drawstrings on children s clothing These things can get caught on playground equipment and strangle a child Teach children not to climb when the equipment is wet Teach childr...

Page 14: ...e at http www cpsc gov Inspect wood parts monthly The grain of the wood sometimes will lift in the dry season causing splinters to appear Light sanding may be necessary to maintain a safe playing envi...

Page 15: ...oose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in...

Page 16: ...re the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging temp...

Page 17: ...parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After fami...

Page 18: ...s EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through...

Page 19: ...2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Exampl...

Page 20: ...8 3 30 Inside Height 101 8 1 Door Height 28 53 65 15 16 2 1 66 Wall to Wall 1 19 4 Opening Wall to Wall 66 8 3 Wall to Wall 21 8 5 22 13 16 Door Clearance INSIDE DIMENSIONS AND DETAILS 10...

Page 21: ...he manual parts components and general construction process of your new playset before getting started SITE PLAN Playset height 9 6 approximately Approximate assembly time 6 8 hours 6 foot unobstructe...

Page 22: ...nd Socket ___ Level ___ Tape Measure ___ Extension Cord if using standard drill ___ Hammer ___ Pencil ___ Locking Pliers Vise Grips ___ Shovel KIT CONTENTS Swings Slides Accessories ___ Qty Descriptio...

Page 23: ...2 PN PLAYHOUSE Hardware 11 1025 S O 4 22 2015 3 8 x 6 1 2 CARRIAGE BOLT QTY 6 8 X 2 WOOD SCREW QTY 20 8 X 2 1 2 WOOD SCREW QTY 132 PLASTIC BOLT CAP QTY 12 2 SQUARE BIT QTY 1 3 8 WASHER QTY 56 5 6 7 8...

Page 24: ...PRE ASSEMBLED DOOR WALL PANEL PRE ASSEMBLED SIDE WALL PANEL TOP HOLES OFFSET UP BOTTOM HOLES OFFSET DOWN PRE ASSEMBLED REAR WALL PANEL TOP HOLES OFFSET DOWN BOTTOM HOLES OFFSET UP DESCRIPTION PICTURE...

Page 25: ...PANEL PRE ASSEMBLED PRE ASSEMBLED WALL PANEL 1 PORCH HALF ROOF PANEL 2 PRE ASSEMBLED ROOF PEAK 1 PRE ASSEMBLED PORCH ROOF 1 DESCRIPTION PICTURE QTY 15...

Page 26: ...DESCRIPTION PICTURE QTY ASSEMBLY PRE ASSEMBLED FORT DOOR 1 PRE ASSEMBLED 2 DECK BOARD ASSEMBLY 1 3 5 DECK BOARD PRE ASSEMBLED ASSEMBLY 3 PRE ASSEMBLED 3 DECK BOARD 1 16...

Page 27: ...EL BOARD 4 GABLE WALL PANEL BOARD GABLE WALL 3 PANEL BOARD PANEL BOARD 4 12 GABLE WALL 1 X 3 X 28 1 X 6 X 19 1 2 4 GABLE WALL 1 X 6 X 25 1 X 6 X 28 5 4 X 4 X 62 3 4 DECK SPACER DESCRIPTION PICTURE QTY...

Page 28: ...NEL BOARD 2 GABLE TOP 2 X 4 X 32 7 16 FILLER BOARD 2 SIDE BOTTOM 2 X 4 X 94 ROOF END CAP BOARD 2 2 BOTTOM FILLER FRONT BACK 2 X 4 X 70 BOARD 2 BOTTOM FILLER 2 X 4 X 24 2 X 6 X 68 3 4 CLOSE OUT PANEL B...

Page 29: ...DESCRIPTION PICTURE QTY 2 3 1 SUPPORT 2 4 X 4 X 70 FORT BLOCK 1 4 X 4 X 63 3 4 PORCH POST RH 4 X 4 X 63 3 4 PORCH POST LH 4 X 4 X 73 3 4 CORNER POST RH 4 X 4 X 73 3 4 CORNER POST LH 19...

Page 30: ...1 CENTER DECK 2 SUPPORT 4 X 4 X 94 4 X 4 X 94 DECK SUPPORT DESCRIPTION PICTURE QTY 20...

Page 31: ...2 1 2 PLASTIC SUNBURST 07 0028 G UNASSEMBLED DORMER 1513 BOX UNASSEMBLED CHIMNEY 1513 BOX DESCRIPTION PICTURE QTY 21...

Page 32: ...DESCRIPTION PICTURE QTY 1 HARDWARE BOX 2 BRACKET HINGE DOOR KNOB 1 28 0001 1 HARDWARE BOX 11 1025 22...

Page 33: ...E CORNER POSTS FOLLOW THE DIAGRAM BELOW FOR PROPER INSTALLATION 2 FASTEN THE CORNER POSTS TO THE BLOCK SUPPORT USING 3 8 X 6 1 2 CARRIAGE BOLTS WITH TORQUE WASHERS FROM THE OUTSIDE AND 3 8 LOCK NUTS W...

Page 34: ...WS AND 3 8 WASHERS 2 PLACE THE 4 X 4 X 94 CENTER DECK SUPPORT ON TOP OF THE FORT BLOCK SUPPORTS THE COUNTER SUNK HOLES MUST FACE UPWARDS AND THE HOLES MUST BE CENTERED ON EACH FORT BLOCK SUPPORT FOLLO...

Page 35: ...PACERS ON TOP OF THE DECK SUPPORTS BETWEEN THE POSTS 3 ATTACH THE DECK PANELS AND DECK SPACERS TO THE DECK SUPPORTS WITH TWO 2 1 2 WOOD SCREWS PER SIDE PER BOARD 4 ATTACH THE DECK BOARDS AND DECK SPAC...

Page 36: ...HE WALL BOARDS TO REST ON THE DECK MAKE SURE THAT THE COUNTER SUNK HOLES ARE OFFSET UP ON THE TOP BOARD AND OFFSET DOWN ON THE BOTTOM BOARD OF EACH SIDE WALL PANEL FASTEN THE SIDE WALL PANELS TO THE P...

Page 37: ...D 3 8 LOCKNUTS WITH 3 8 WASHERS ON THE INSIDE USE BOLT CAPS TO COVER ALL EXPOSED THREADS DO NOT TIGHTEN BOLTS COMPLETELY AT THIS TIME 2 REPEAT SUB STEP 1 WITH SECOND ROOF PANEL 3 AFTER BOTH ROOF PANEL...

Page 38: ...OF THE ROOF PANELS FASTEN THE ROOF PEAK TO THE ROOF PANELS WITH 8 X 1 1 4 WOOD SCREWS TWO IN EACH SIDE CENTERED AND EVENLY SPACED AS SHOWN BELOW 2 USE THE INSTRUCTIONS PROVIDED IN THE APPENDIX TO BUIL...

Page 39: ...ER OF THE DOOR PANEL TO THE FLOOR ON THE INSIDE OF THE PLAY HOUSE WITH A 28 0001 BRACKET AND 8 X 1 PHILLIPS PAN HEAD SCREWS AS SHOWN IN THE TOP RIGHT PICTURE BELOW 2 PLACE THE PORCH HALF WALL PANEL FL...

Page 40: ...STEN HINGES TO INSIDE OF FRONT CORNER POST WITH 1 1 2 WOOD SCREWS DOOR WILL OPERATE WITH AN IN SWING WHEN OPENING IT 2 INSTALL DOOR KNOB ON THE OUTSIDE OF THE DOOR AT THE DESIRED HEIGHT FASTEN USING O...

Page 41: ...GABLE TOP PANEL BOARD 1 PLACE THE 2 X 4 X 32 45 GABLE TOP PANEL BOARD IN BETWEEN THE ROOF SUPPORTS FASTEN USING 8 X 2 1 2 WOOD SCREWS 8 X 2 1 2 WOOD SCREW ROOF SUPPORT GABLE TOP PANEL BOARD ROOF SUPP...

Page 42: ...SING FOUR 8 X 1 1 2 WOOD SCREWS PER BOARD 2 FOLLOW THE DIAGRAM BELOW FOR PROPER INSTALLATION 3 REPEAT SUB STEP 1 FOR THE OPPOSITE GABLE WALL WALL PANEL BOARD GABLE WALL 1 X 6 X 19 5 1 X 6 X 25 GABLE W...

Page 43: ...L REAR OF PLAYHOUSE STEP 11 CLOSE OUT PANEL BOARDS 1 PLACE THE 2 X 6 X 69 75 CLOSE OUT PANEL BOARD ABOVE THE DOOR WALL PANEL AND FLUSH TO THE CORNER POSTS FASTEN USING TWO 8 X 2 1 2 WOOD SCREWS ON EAC...

Page 44: ...HOLES AND FASTEN USING 3 8 X 4 1 2 CARRIAGE BOLTS AND TORQUE WASHERS FROM THE OUTSIDE AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM THE INSIDE USE BOLT CAPS TO COVER ALL EXPOSED THREADS 2 FASTEN THE BACK O...

Page 45: ...USH TO THE END OF THE ROOF BOARDS AND ATTACH TO THE ROOF SUPPORTS USING FOUR 8 X 2 WOOD SCREWS 2 PLACE ANOTHER 1 X 4 X 72 3 8 ROOF END CAP AGAINST THE END OF THE ROOF SUPPORTS OF THE REAR ROOF PANEL M...

Page 46: ...DE BOTTOM FILLER BOARDS PLACE ONE ON THE RIGHT SIDE OF THE PORCH AND ONE ON THE LEFT SIDE ON TOP OF THE 2 X 4 X 94 SIDE BOTTOM FILLER BOARDS FASTEN USING TWO 8 X 2 1 2 WOOD SCREWS INTO THE POST AND ON...

Page 47: ...E ROOF THE SUNBURST MUST BE UP AGAINST THE OVERHANGING ROOF BOARDS FASTEN THE PLASTIC SUNBURST TO THE ROOF SUPPORTS USING TWO 8 X 2 1 2 WOOD SCREWS IN THE TOP HOLES AND SIX 8 X 2 WOOD SCREWS IN THE RE...

Page 48: ...APPENDIX 38...

Page 49: ...QTY 8 8 X 2 WOOD SCREW QTY 6 8 X 1 1 4 WOOD SCREW QTY 22 1 4 3 2 5 6 7 8 9 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH...

Page 50: ...ASSEMBLY CHIMNEY RIGHT SIDE ASSEMBLY 1 LEFT SIDE CHIMNEY ASSEMBLY 1 CHIMNEY FRONT 1 DESCRIPTION PICTURE QTY...

Page 51: ...1 LEFT SIDE DORMER BLOCK 1 ASSEMBLY MOUNTING CHIMNEY 5 4X3X6 3 4 CHIMNEY REAR ASSEMBLY 2 PICTURE DESCRIPTION QTY...

Page 52: ...2 2 DORMER RIGHT SIDE ASSEMBLY DORMER ROOF PEAK ASSEMBLY DORMER SUNRAY ASSEMBLY 2 PICTURE DESCRIPTION QTY...

Page 53: ...HT ROOF ASSEMBLIES ON THE BACK SIDE OF THE DORMER SUNRAY ASSEMBLY AS SHOWN BELOW 4 ATTACH THE DORMER ROOF SIDES TO THE DORMER SUNRAY WITH 1 1 4 WOOD SCREWS FROM THE ROOF BOARDS OF THE ROOF ASSEMBLIES...

Page 54: ...STEP 2 DORMER 1 FIND THE DORMER ROOF PEAK ASSEMBLY 2 PLACE THE ROOF PEAK ASSEMBLY IN THE TOP OF THE ROOF AND FASTEN WITH 1 1 4 WOOD SCREWS DORMER ROOF PEAK...

Page 55: ...UR EXACT PLAYSET SHOWN FOR ILLUSTRATION PURPOSES ONLY USE A 2 WOOD SCREW IN THIS LOCATION EACH SIDE STEP 3 DORMER 1 CENTER THE DORMER ASSEMBLIES ON THE ROOF 2 USE A 2 WOOD SCREW TO FASTEN THE DORMER P...

Page 56: ...IDES OF THE CHIMNEY WITH A 2 WOOD SCREW 1 FIND THE REAR AND RIGHT SIDE OF THE CHIMNEY 2 ATTACH THE REAR AND RIGHT SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW CHIMNEY REAR USE A 2 WOOD SCREW IN THIS LOCAT...

Page 57: ...5 CHIMNEY 1 ATTACH THE CHIMNEY SIDES FROM THE PREVIOUS SIDES TO FORM THE CHIMNEY WITH 2 AND 1 1 4 WOOD SCREWS USE A 2 WOOD SCREW IN THIS LOCATION EACH SIDE USE 1 1 4 WOOD SCREWS IN THIS LOCATION EACH...

Page 58: ...NG BLOCK TO THE ROOF WITH 1 1 2 WOOD SCREWS YOU CAN PLACE THE BLOCK AT ANY DESIRED PLACE ON THE ROOF USE THE DIAGRAM BELOW AS A GUIDE AS TO WHERE YOU MIGHT INSTALL YOUR CHIMNEY 2 AFTER INSTALLING THE...

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