PlasmaPart Cut 45CI Eclipse Operation & Safety Manual Download

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Hazardous gases & fumes

Gases produced during the plasma cutting process can be dangerous and may affect
your health. Please take precautions to avoid inhaling them



Ensure your work area is well ventilated, or that you are wearing sufficient
protective equipment to avoid inhaling the fumes



Keep your head out of the direct fume plume



All fumes produced during plasma cutting can be hazardous to health and should not
be inhaled. Certain materials produce more toxic fumes and great care should be
taken when cutting any material made from or containing any of the following:

Antimony

Arsenic

Beryllium

Cadmium

Chromium

Cobalt

Lead

Manganese

Mercury

Nickel

Selenium

Silver

Titanium

Vanadium

Zinc

Any coated, painted, dipped, galvanised or plated material

Residue from chlorinated solvents

If in doubt, consult the MSDS sheet for any material you are cutting or substance
previously applied to it.

Summary of Contents for Cut 45CI Eclipse

Page 1: ...Operation Safety manual Cut 45CI Eclipse Cut 45CI Eclipse 45Amps DC Single Phase 240V Inverter plasma cutter ...

Page 2: ... in the correct and safe use of your PlasmaPart product please read and fully understand it before use Your understanding of the product is key to your safety plasma cutting is hazardous by taking the correct precautions you can minimise the inherent hazards associated with plasma cutting You have made the right choice in choosing a PlasmaPart product PlasmaPart are the plasma cutting brand of cho...

Page 3: ...ce Never touch any components or parts that are electrically live or hot Never change consumables or parts of the torch when the machine is turned on Always ensure parts and consumables are replaced when they are worn or damaged Do not operate the machine in damp or wet conditions Ensure the machine is used in conjunction with an appropriate RCD Insulate yourself from the work piece and any other ...

Page 4: ...roduced during plasma cutting can be hazardous to health and should not be inhaled Certain materials produce more toxic fumes and great care should be taken when cutting any material made from or containing any of the following Antimony Arsenic Beryllium Cadmium Chromium Cobalt Lead Manganese Mercury Nickel Selenium Silver Titanium Vanadium Zinc Any coated painted dipped galvanised or plated mater...

Page 5: ... level to ensure it is below recommended levels of exposure Plasma Arc Ultraviolet Radiation Plasma arc radiation can burn your eyes and skin without adequate protection your eyes and skin are at risk if exposed your eyesight can be permanently damaged please ensure you are wearing adequate PPE The following should be treated as a guide as to the minimum shade numbers to use for eye protection whi...

Page 6: ...ribed in this manual conforms to all applicable aspects and regulations of the EMC directive and to the national legislation for the enforcement of this directive PlasmaPart machines are the result of extensive and continuous product development Our manufacturing process is two part and once the base units arrive at our facilities they are completed to our specification in the UK Each machine is i...

Page 7: ...t from you to us in the event of a warranty claim you may be charged some of the repair costs if the machine has not been packaged adequately The warranty explicitly excludes Consumables electrodes nozzles swirl rings o rings fuses and filters Equipment that has been modified improperly used or installed misused or improperly operated according to the guidelines in this manual Limitation of liabil...

Page 8: ...nt at 45A 5 5 KVA Max Rated input current at 45A 16 A Max No load voltage 230 V Output current range 20 45 A Output voltage range 88 96 V Duty cycle 45 Amps Output 100 Efficiency 85 Cut Width 1 0 mm Arc striking model Pneumatic Pilot Cos φ η 0 93 Air pressure 60 psi Torch Specification Standard S45 Trafimet Parker Ergo ...

Page 9: ... the plasma beam as it exits the nozzle orifice The ionised plasma beam can reach temperatures in excess of 25 000 degrees centigrade which allows the plasma cutting system to cut so quickly and effortlessly Pilot arc function The pilot arc function fitted to this machine allows a circuit to be formed and the plasma beam to be created even when the torch tip is not in contact with the work piece t...

Page 10: ...using your machine with an appropriately sized RCD or residual current device Compressed air supply Your new PlasmaPart system is equipped with a PCL type quick air connection Once you have attached your regulator to the rear of the machine and tightened the air supply pipe clamp plug the connection into your airline The regulator should be set to 60PSI 4 Bar when the air is flowing through the to...

Page 11: ...he locked position Euro torch connection this is the large connection into which the torch connects it carries the signal from the trigger the pilot line conductors the compressed air and the main torch power feed This is a simple connection it orientates only one way with a lug inside and then threads into position giving a safe quick and positive connection for the torch It is important that the...

Page 12: ...embly can rapidly cause very expensive damage to the torch in some cases incorrect assembly can be dangerous and may also affect your warranty Full torch assembly information can be found in your torch manual and online at www plasmapart com in the manuals section under Trafimet S45 Whilst cutting it should be noted that no pressure should be applied to the torch into the material you are aiming f...

Page 13: ...ne when cutting as the cut quality will decrease as the gap increases above the material Try to ensure the material being cut is as clean as possible before cutting this will improve the cut quality and means there is less chance of the contaminants on the material becoming airborne fumes when they are cut Ensure there is a good clean connection between the work clamp and work piece Try to plan di...

Page 14: ...ed on and has correct air supply Check work piece connection Disassemble torch consumables and check for worn electrode loose electrode this needs to be nipped up but not overtightened missing or damaged swirl ring and correct matching consumables have been fitted Check torch euro connection is fully home Cut is not clean Check work piece clamp is securely connected to a clean part or the work pie...

Page 15: ...ee years of operation If you need to get in touch for advice to purchase spares for warranty support service or for any other reason you can contact us here PlasmaPart Limited Unit 1 Debdale Lane Keyworth Nottinghamshire NG12 5HN 0844 822 80 40 0844 822 80 48 enquiries plasmapart com www PlasmaPart com ...

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