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Pitney Bowes SE-900-EI Operations & Parts Manual Download Page 27

Pitney Bowes  

Direct Mail Solutions

 

Section 6 

 

 

26

 

 
 

 

 
 
 

ELECTRICAL COMPONENT ASSEMBLY (Fig. 6-8) 

 

 

 

 

ITEM PART 

NO. QTY. 

DESCRIPTION 

1 

98000-001 

1 

SWITCH, POWER (RED ROCKER) 

2 

98004-002 

1 

CIRCUIT BREAKER, 1 AMP 

3 

98005-007 

1 

CONTROLLER, MOTOR, 240 V-AC W/ SPEED POT 

4 

98001-002 

1 

TERMINAL STRIP (12 CONNECTOR) 

5 

98006-002 

1 

CIRCUIT BOARD I/O 

6 

98003-001 

1 

RECEPTACLE, POWER CORD 

7 

98008-001 

1 

TRANSFORMER, 240 VOLTS 

8 

99004-015 

1 

KNOB, SPEED POT 

 

98007-001 

1 

CORD, POWER (NOT SHOWN) 

 

 

12 

NUT, HEX, 6-32 

 

 

2 

SCREW, PAN HD, 6-32 X 3/4 

 

 

2 

SCREW, PAN HD, 6-32 X 1/2 

 

 

8 

SCREW, FLAT HD, 6-32 X 1/2 

 

 

2 

SCREW, PAN HD, 8-32 X 1/2 

 

 

2 

NUT, HEX, 8-32 

Summary of Contents for SE-900-EI

Page 1: ...SE 900 EI 240 VOLTS Operation Parts Manual ...

Page 2: ...ct Mail Solutions 1 SE 900 EI OWNERS MANUAL Table of Contents 1 Installation guide 2 Set up instructions 3 Operation instructions 4 Cleaning 5 Troubleshooting 6 Parts manual 7 Electrical schematic 8 Warranty information ...

Page 3: ...e inserted 5 Cycle the inserter to the point where the gripper jaw is at the furthest point forward in the stroke 6 Bend the material guide tabs so that they align just above the surface of the bottom gripper jaw 7 Adjust the 3 leg sensor arm to position the sensor 1 2 above the paper path and about 3 4 of the length of the piece ahead of the feeder 8 Place 10 pieces in the feeder and turn the spe...

Page 4: ...d return the gripper jaw to the furthest inward position 15 Turn the speed control up slightly This should advance the next piece into the gripper jaw Adjust the sensor material guide tabs and position the SE 900 EI as needed to align the paper path into the gripper jaw 16 Load the SE 900 EI with at least a full handful of material and cycle the inserter 17 Notice the material path and the present...

Page 5: ...ob counter clockwise until you feel resistance from the separator At this point you have roughed in the separator setting and will need to tune it in after the completion of the following set up steps If the resistance under one separating wheel is not the same as under the separating wheel the bridge needs to be trammed Perform step 10 before proceeding with step 6 6 Place a handful of material i...

Page 6: ... are the same thickness Now turn the separator adjustment CCW until the separating wheels just contact the nip rollers Move the paper strips to feel if the resistance is equal under each separating wheel If one moves with less resistance than the other loosen the screw on the side that is tighter and raise that side of the bridge slightly and tighten screw Check the resistance under each separatin...

Page 7: ...sistency in which the material is feeding 5 By turning the separator knob slightly in either direction you will change the way the material is separating 6 By moving the back guide in and out you will quickly find the position which creates the most consistent separation 7 One important item to note There is no substitution for experience By working with the SE 900 EI you will notice that the comb...

Page 8: ...t use any other solvents cleaners or abrasive cleaners on the rollers or belts as they may damage the rubber Warning Isopropyl rubbing alcohol is very flammable Always unplug the machine before cleaning belts and rollers DO NOT Use near an open flame sparks or any other source of ignition DO NOT Smoke in the vicinity of the alcohol fumes Allow used rags to air dry before throwing them in the trash...

Page 9: ...cedure Check rollers and belts for excessive wear or dirt Feeder does not create a gap between pieces Lower separator adjustment and observe If a gap is not present after this adjustment return separator to original position and move the back guide forward Feeder does not detect material Adjust position of the sensor Thick material does not feed well Decrease the height at the back of the material...

Page 10: ...to separate the pieces Raise the rear of the material stack by moving the wedge forward Material feeds double After confirming set up is correct remove the separator and inspect the o rings If the o rings are worn past the depth of the groove in the separating wheel they will not be effective Rotate the o ring in the groove until a new section of o ring is in position to contact the material Reins...

Page 11: ...Pitney Bowes Direct Mail Solutions Section 6 10 Pitney Bowes DMS Parts Manual ...

Page 12: ... 2 6 3 1 SIDE GUIDE ASSEMBLY 3 6 4 1 FRONT SHAFT ASSEMBLY 4 6 4 1 NIP ROLLER SHAFT ASSEMBLY 5 6 4 1 SUPPORT IDLER SHAFT ASSEMBLY 6 6 4 1 DRIVE SHAFT ASSEMBLY 7 6 5 1 CLUTCH SHAFT ASSEMBLY 8 6 5 1 MOTOR ASSEMBLY 9 6 6 1 PAPER SLIDE ASSEMBLY 10 6 7 1 CHASSIS ASSEMBLY 11 6 8 1 ELECTRICAL COMPONENT ASSEMBLY 12 6 9 1 TRAILING ARM ASSEMBLY ...

Page 13: ...Pitney Bowes Direct Mail Solutions Section 6 12 FIG 6 1 ...

Page 14: ...25 NO HUB 3 8 B 7 99002 002 1 PULLEY 16MXL025 3 16 B 8 10006 001 2 WHEEL SEPARATOR 3 DIA 9 99000 006 1 BELT 115MXL025 10 10007 010 1 BLOCK SEPARATOR ADJUSTING REF ONLY 11 10004 028 1 STUD SEPARATOR ADJUSTING 12 99003 001 3 BEARING 3 8 I D X 7 8 O D SHIELDED 13 99004 001 1 KNOB 5 16 24 FE 14 10014 002 4 O RING SEPARATOR 3 15 10019 001 1 SPRING 068 X 48 X 1 7 16 16 99006 001 1 PIN DOWEL 3 8 X 1 1 4 ...

Page 15: ... 3 8 ID X 1 16 25 99003 016 2 WASHER NYLON 3 8 ID X 1 32 26 99006 002 2 PIN DOWEL 5 16 X 3 27 10009 011 1 ARM SENSOR 28 10009 007 1 ARM SENSOR 29 10009 006 1 MOUNT SENSOR 30 98009 001 1 SENSOR RECIEVER 31 2 WASHER LOCK 10 32 3 WASHER FLAT 10 33 1 NUT LOCK 10 24 34 1 SCREW SKT HD 10 24 X 3 4 35 1 WASHER LOCK 10 36 2 WASHER FLAT 10 37 2 SCREW SKT HD 6 32 X 1 2 38 2 SCREW PAN HD 10 24 X 1 1 4 39 1000...

Page 16: ...Pitney Bowes Direct Mail Solutions Section 6 15 FIG 6 2 ...

Page 17: ...E RH 900EI TALL 3 10005 011 1 GUIDE SIDE LH 900EI TALL 4 10005 002 1 GUIDE FRONT PAPER TALL 5 10007 010 1 BLOCK SEPARATOR ADJUSTING 6 10009 002 2 BRACKET SIDE GUIDE MTG 7 99004 003 2 HANDLE RATCHET 10 24 8 99004 002 2 KNOB 10 SCREW 9 2 SCREW SKT HD 10 24 X 1 2 10 4 SCREW BTN HD 10 24 X 1 2 11 4 SCREW FLAT HD 10 24 X 3 8 12 4 SCREW FLAT HD 6 32 X 1 2 ...

Page 18: ...Pitney Bowes Direct Mail Solutions Section 6 17 FIG 6 3 ...

Page 19: ...BORE 7 10006 014 3 PULLEY CROWNED 8 10006 007 2 FEEDER ROLLER 9 10006 012 3 ROLLER IDLER 10 99002 006 1 PULLEY 24XL037 11 99002 003 2 PULLEY 20XL037 12 99000 005 3 BELT RED GUM 13 99000 001 1 BELT TIMING 90XL037 14 99003 083 4 BEARING 1 2 X 1 1 8 SHIELDED W S R 15 99003 001 6 BEARING SHIELDED 3 8 X 7 8 16 99022 004 2 SNAP RING 1 2 17 99003 018 5 WASHER NYLON 1 2 X 1 16 18 99022 003 6 SNAP RING 3 8...

Page 20: ...Pitney Bowes Direct Mail Solutions Section 6 19 FIG 6 4 ...

Page 21: ...ULLEY 22XL037 6 99002 008 1 PULLEY MOTOR 12XL037 7 99000 002 1 BELT TIMING 110XL037 8 99000 001 1 BELT TIMING 90XL037 9 10008 006 1 STAND OFF CLUTCH 10 10012 001 4 STANDOFF MOTOR SE 900 11 99003 083 2 BEARING 1 2 X 1 1 8 SHIELDED W S R 12 99003 018 2 WASHER NYLON 1 2 X 1 16 13 99022 004 2 SNAP RING 1 2 14 99006 021 1 PIN ROLL 3 16 X 1 1 4 15 2 SCREW SET 6 32 X 1 4 16 4 SCREW SET 8 32 X 3 8 17 4 SC...

Page 22: ...Pitney Bowes Direct Mail Solutions Section 6 21 FIG 6 5 ...

Page 23: ...1 10009 003 1 BRACKET PAPER SLIDE 2 10004 014 2 SHAFT PAPER SLIDE 3 10005 016 4 SUPPORT PAPER SLIDE 4 99022 001 8 RETAINING RING 1 4 5 99004 002 1 KNOB 10 SCREW 6 1 SCREW SOCKET HD 10 24 X 1 2 7 10007 003 1 NUT PAPER SLIDE 8 10007 004 1 WASHER PAPER SLIDE 9 99006 020 1 PIN ROLL 5 32 X 3 4 10 1 WASHER FLAT 6 ...

Page 24: ...Pitney Bowes Direct Mail Solutions Section 6 23 FIG 6 6 ...

Page 25: ...02 1 SIDE FRAME L H 900 EI 2 10000 001 1 SIDE FRAME R H 900 EI 3 10001 001 1 COVER TOP 4 10002 001 1 COVER BOTTOM 5 99007 001 4 SUCTION CUP FOOT 6 4 NUT HEX 8 32 7 4 WASHER LOCK 8 8 10 NUT PEM 10 24 9 10 SCREW FLAT HD 10 24 X 1 2 10 17005 002 1 EXTENSION GUIDE INSERT POCKET OPTIONAL 11 2 SCREW PAN HD 10 24 X 1 2 ...

Page 26: ...Pitney Bowes Direct Mail Solutions Section 6 25 FIG 6 7 ...

Page 27: ...98005 007 1 CONTROLLER MOTOR 240 V AC W SPEED POT 4 98001 002 1 TERMINAL STRIP 12 CONNECTOR 5 98006 002 1 CIRCUIT BOARD I O 6 98003 001 1 RECEPTACLE POWER CORD 7 98008 001 1 TRANSFORMER 240 VOLTS 8 99004 015 1 KNOB SPEED POT 98007 001 1 CORD POWER NOT SHOWN 12 NUT HEX 6 32 2 SCREW PAN HD 6 32 X 3 4 2 SCREW PAN HD 6 32 X 1 2 8 SCREW FLAT HD 6 32 X 1 2 2 SCREW PAN HD 8 32 X 1 2 2 NUT HEX 8 32 ...

Page 28: ...Pitney Bowes Direct Mail Solutions Section 6 27 FIG 6 8 ...

Page 29: ...6 28 TRAILING ARM ASSEMBLY Fig 6 9 ITEM PART NO QTY DESCRIPTION 1 10011 002 2 ARM TRAILER 2 10012 003 2 SPACER 3 10006 016 1 ROLLER 4 10004 007 2 WEIGHT 900 EI 5 2 SCREW PAN HD 8 32 X 1 1 4 6 2 SCREW PAN HD 8 32 X 3 8 7 4 WASHER LOCK INT TOOTH 8 ...

Page 30: ...Pitney Bowes Direct Mail Solutions 29 FIG 6 9 ...

Page 31: ...irect Mail Solutions 30 ATTACHMENT ASSEMBLY Fig 6 10 ITEM PART NO QTY DESCRIPTION 1 REF 1 FRONT PAPER GUIDE SWING ARM INSERTER 2 REF 1 BACK PLATE SWING ARM INSERTER 3 10017 001 2 PAPER KNOCKDOWN ASSY 900EI ATTACHMENT ...

Page 32: ...Pitney Bowes Direct Mail Solutions 31 FIG 6 10 ...

Page 33: ...g 6 11 ITEM PART NO QTY DESCRIPTION 1 10009 021 1 BRACKET KNOCKDOWN 2 10007 019 1 BLOCK KNOCKDOWN CLAMP 3 99004 002 1 KNOB 10 SCREW 4 99004 016 1 KNOB 8 SCREW 5 10005 040 1 GUIDE SPRING STEEL 6 1 SCREW SKT HD 10 24 X 1 2 7 1 SCREW PAN HD 8 32 X 1 4 8 1 WASHER FLAT 10 ...

Page 34: ...Pitney Bowes Direct Mail Solutions 33 FIG 6 11 ...

Page 35: ...Pitney Bowes Direct Mail Solutions 34 Section 7 Pitney Bowes DMS SE 900 EI Electrical Schematic ...

Page 36: ...Pitney Bowes Direct Mail Solutions Section 8 35 900 EI ...

Page 37: ... inspected in the field by a representative of Pitney Bowes DMS or returned to Pitney Bowes DMS corporate headquarters If the equipment is found to not be in conformity with this warranty Pitney Bowes DMS will in its sole discretion expeditiously either repair the equipment or supply a replacement Please refer to the warranty card included with this manual for additional details of this warranty C...

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