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ENGLISH

17

TROUBLESHOOTING

Proper cleaning, maintenance and the use of clean, dry, quality fuel will prevent common operational problems. When your Pit 

Boss grill is operating poorly, or on a less frequent basis, the following troubleshooting tips may be helpful. For FAQ, please visit 

www.pitboss-grills.com

 . You may also contact your local Pit Boss authorized dealer or contact Customer Service for assistance. 

WARNING: Always disconnect the electrical cord prior to opening the grill for any inspection, cleaning, 

maintenance or service work. Ensure the grill is completely cooled to avoid injury.

PROBLEM

CAUSE

SOLUTION

No Power Lights 

On The Control 

Board

Temperature Control 

Dial is still off.

Press the Power Button, and ensure the button glows blue to show there is a power 

connection. Turn the Temperature Control Dial to a temperature setting.

Not Connected To 

Power Source

Ensure unit is plugged into a working power source. Reset breaker. Ensure GFCI is a minimum 

10 Amp service (see 

Electric Wire Diagram 

for access to electric components) Ensure all 

wire connections are firmly connected and dry.

Fuse Blown On The 

Control Board

Remove hopper access panel (see 

Electric Wire Diagram 

for diagram), press in plastic tabs 

holding the control board in place and carefully pull controller inside the hopper to release 

controller.  Check the fuse for a broken wire or if the wire has turned black. If yes, fuse needs 

to be manually replaced.

The GFCI outlet has 

been tripped.

Ensure GFCI is a minimum 10 Amp service.

Faulty Control Board

Control Board needs to be replaced. Contact Customer Service for a replacement part.

Fire in Fire pot Will 

Not Light

Auger Not Primed

Before the unit is used for the first time or anytime the hopper is completely emptied out, 

the auger must be primed to allow pellets to fill the auger tube. If not primed, the igniter 

will timeout before the pellets reach the fire pot. Follow 

Hopper Priming Procedure

.

Auger Motor Is 

Jammed

Remove cooking components from the grill body. Press the Power Button to turn the unit 

on, turn Temperature Control Dial to SMOKE, and inspect the auger feed system. Visually 

confirm that the auger is dropping pellets into the fire pot. If not operating properly, call 

Customer Service for assistance.

Igniter Failure

Remove cooking components from the grill body. Press the Power Button to turn the unit 

on, turn Temperature Control Dial to SMOKE, and inspect the igniter. Visually confirm that 

the igniter is working by placing your hand above the fire pot and feeling for heat. Visually 

confirm that the igniter is protruding approximately 13mm / 0.5 inches in the fire pot. If not 

operating properly, follow 

Manual Start-up Procedure 

to continue use of grill; however, 

call Customer Service for assistance or a replacement part.

Insufficient Air Flow 

Through Fire pot

Check fire pot for ash build-up or obstructions. Follow Care and Maintenance instructions for 

ash build-up. Check fan. Ensure it is working properly and air intake is not blocked. Follow 

Care and Maintenance

 instructions if dirty.

Flashing Dots On 

LCD Screen

The Igniter Is On

This is not an error that effects the grill. Used to show that the unit has power and is in 

Start-Up mode (igniter is on). The igniter will turn off after five minutes. Once the flashing 

dots disappear, the grill will begin to adjust to the desired temperature selected.

Flashing 

Temperature On 

LCD Screen

Grill Temperature Is 

Below 65°C /150°F

This is not an error that effects the unit; however, it is used to show that there is some risk 

that the fire could go out. Check hopper for sufficient fuel or if there is an obstruction in 

the feed system. Remove pellets and follow 

Care and Maintenance

 instructions. Check grill 

temperature probe and follow 

Care and Maintenance

 instructions if dirty. Check fire pot 

for ash build-up or obstructions, and follow 

Care and Maintenance

 instructions for ash 

build-up. Check fan. Ensure it is working properly and air intake is not blocked. Follow 

Care 

and Maintenance

 instructions if dirty. Check auger motor to confirm operation (rotation), 

and ensure there is no blockage in the auger tube.

Summary of Contents for 10559

Page 1: ...re manual before installation and use of this electric pellet fuel burning appliance Failure to follow these instructions could result in property damage bodily injury or even death Contact local building or fire officials about restrictions and installation inspection requirements in your area AVERTISSEMENT Veuillez lire l intégralité du manuel avant l installation et l utilisation de cet apparei...

Page 2: ... approved fire extinguisher is valuable to keep on site If an uncontrolled fire does occur call the Fire Department 2 Keep electrical supply cords and the fuel away from heated surfaces Do not use your grill in the rain or around any water source 3 After a period of storage or non use check the burn pot for obstructions the hopper for foreign objects and any air blockage around the fan intake or r...

Page 3: ...erated incorrectly such as blockage of the combustion fan failure to clean and maintain the burn area or poor air to fuel combustion It is dangerous to operate this appliance should the flame become dark sooty or if the fire pot is overfilled with pellets When ignited this creosote makes an extremely hot and uncontrolled fire similar to a grease fire Should this happen turn the unit OFF let it coo...

Page 4: ...in a retrieval system in any form or by any means without expressed written permission of Dansons 3411 North 5th Avenue Suite 500 PSHoenix AZ USA 85013 sales pitboss grills com service pitboss grills com www pitboss grills com Customer Service Monday through Sunday 4am 8pm PST EN FR ES Toll Free 1 877 303 3134 Fax 1 877 303 3135 ...

Page 5: ... Grill Burn Off 9 Automatic Start Up Procedure 10 Manual Start Up Procedure 10 Shutting Off Your Smoker 10 Care Maintenance 11 Using Wood Pellet Fuel 12 Cooking Guidelines 13 Tips Techniques 15 Troubleshooting 16 Electrical Wire Diagram 18 Replacement Parts PB0820SP Grill Replacement Parts 19 Hopper Replacement Parts 20 Warranty Conditions 20 Exceptions 21 Ordering Replacement Parts 21 Contact Cus...

Page 6: ...ect cold Check local bylaws regarding the proximity of your grill in relation to your home and or other structures Put everything you need on a tray bundle up tight and get it done To help keep track of the outside temperature place an outdoor thermometer close to your cooking area Keep a log or history of what you cooked the outdoor temperature and the cooking time This will help later down the r...

Page 7: ...ing is generally done between 82 125oC 180 257oF Hot smoking works best when longer cooking time is required such as large cuts of meats fish or poultry TIP To intensify that savory flavor switch to SMOKE low temperature range immediately after putting your food on the grill This allows the smoke to penetrate the meats The key is to experiment with the length of time you allow for smoking before t...

Page 8: ...n Note illustration B 4 Lock the Grill into the travel position by swinging the locking plate onto the locking pin of the cart leg Note illustration C The grill is now ready for travel or tailgating HOW TO EXPAND FOLLOW IMAGES IN ORDER C B A 1 Ensure the unit is unplugged and the grease cup is empty or removed NOTE It is highly recommended to have the latches of the grill lid and the hopper locked...

Page 9: ... and hold the button for two seconds to switch to Celsius ºC or to Fahrenheit ºF as preferred Default is set to Fahrenheit The LCD Screen is used as the information center for your unit The LCD screen will display your Desired Cook Temperature Actual Cook Temperature and Meat Probe Temperatures if connected If only one Meat Probe is connected only one reading will be displayed Press and hold the P...

Page 10: ...of the grill body 3 Plug the power cord into a power source Press the Power Button to turn the unit on and turn the Temperature Control Dial to the SMOKE position Check the following items That you can hear the auger turning Place your hand above the fire pot and feel for air movement Do not place your hand or fingers inside the fire pot This can cause injury After approximately a minute you shoul...

Page 11: ...er is working by placing your hand above the fire pot and feeling for heat Visually confirm that the igniter is protruding approximately 13mm 0 5 inches in the fire pot Visually confirm that the auger is dropping pellets into the fire pot Confirm that the combustion fan is working by listening for a torchy roar 3 If any of the above points are not working follow Troubleshooting instructions MANUAL...

Page 12: ...this while they are still warm from a previous cook Grease fires are caused by too much fallen debris on the cooking components of the grill Clean the inside of your grill on a consistent basis In the event you experience a grease fire keep the grill lid closed to choke out the fire If the fire does not go out quickly carefully remove the food turn the grill off and shut the lid until the fire is ...

Page 13: ...romatic tang Perfect for red meats APPLEBLEND Smoky mild sweetness flavor Highly recommended for baking COMPETITIONBLEND Perfect blend of sweet savory and tart Used by many professional grillers MAPLEBLEND Sweet and savory flavor PECANBLEND Bold buttery and smooth flavor ALDERBLEND Sweet and earthy flavor Alder Maple and Pine Blend OAKBLEND Rich and smokey flavor FRUITWOODBLEND Cherry Apple and Ma...

Page 14: ...49 500 F POULTRY Size Rare 54 C 130 F Medium 60 C 140 F Well Done 77 C 170 F Turkey whole 4 5 5 0 kg 10 11 lbs 5 3 6 4 kg 12 14 lbs 6 8 7 7 kg 15 17 lbs 8 2 10 0 kg 18 22 lbs 10 4 11 3 kg 23 25 lbs Grill 90 120 minutes Grill 110 140 minutes Grill 130 160 minutes Grill 140 170 minutes Grill 150 180 minutes Chicken whole 1 36 2 26 kg 3 5 lbs Grill 1 1 5 hours Drumsticks Breasts 0 45 0 86 kg 1 1 lbs ...

Page 15: ...9 1 13 kg 2 2 lbs High Medium Sear 10 minutes grill 20 30 minutes Rib Roast 5 44 6 35 kg 12 14 lbs Medium 2 2 hours Veal Loin Chop 2 5cm 1 Medium 10 12 minutes direct Brisket 7 25 3 62 kg 16 18 lbs Hot Smoke Cook until internal temperature reaches 91 C 195 F LAMB Size Rare 54 C 130 F Medium 60 C 140 F Well Done 71 C 160 F Roast fresh 2 26 2 72 kg 5 6 lbs 1 2 hours Rib Crown Roast 1 36 2 26 kg 3 5 ...

Page 16: ...l A BBQ floor mat is very useful Due to food handling accidents and cooking spatter a BBQ floor mat would protect a deck patio or stone platform from the possibility of grease stains or accidental spills 3 GRILLING TIPS AND TECHNIQUES To infuse more smoke flavor into your meats cook longer and at lower temperatures also known as low and slow Meat will close its fibers after it reaches an internal ...

Page 17: ...move cooking components from the grill body Press the Power Button to turn the unit on turn Temperature Control Dial to SMOKE and inspect the auger feed system Visually confirm that the auger is dropping pellets into the fire pot If not operating properly call Customer Service for assistance Igniter Failure Remove cooking components from the grill body Press the Power Button to turn the unit on tu...

Page 18: ...etting is too LOW Push the P SET button and increase the P setting Grill Will Not Achieve Or Maintain Stable Temperature Insufficient Air Flow Through Fire pot Check fire pot for ash build up or obstructions Follow Care and Maintenance instructions for ash build up Check fan Ensure it is working properly and air intake is not blocked Follow Care and Maintenance instructions if dirty Check auger mo...

Page 19: ... R Y Y Y P K K W G W W W R R W W W W Y Y K W IGNITER ASSEMBLY HD CARTRIDGE HEATER 200W 120V 2 6 AMP 0 375 X 5 000 FIRE POT DRAFT FAN 120V 50 60HZ 0 1 AMP 1 PSHASE GROUNDED POWER CORD VW 1 105 C 221 F 18 3 STANDARD CSA AUGER MOTOR FEED SYSTEM 120V 50 60HZ 0 22 AMP 2 RPM MOTOR GROUND GRILL PROBE TEMPERATURE PROBE MOLEX CONNECTOR FAST BLOW FUSE 5 AMP CONTROL BOARD To gain access to the electrical com...

Page 20: ...n Cooking Grid x2 3 A Flame Broiler Slider x1 4 A Flame Broiler Main Plate x1 5 A Flame Broiler Adjusting Bar x1 6 A Grill Body Hopper Assembly x1 7 A Grease Cup x1 8 A Lid Handle Bezel x2 9 A Lid Handle x1 10 A Side Shelf Handle Mounts x2 11 A Side Shelf Handle x1 12 A Cart Assembly x1 13 A Wheel Bushing x2 14 A Wheel x2 15 A Meat Probe x1 16 A Screw x4 17 A Screw x2 18 A Washer x2 19 A Locking N...

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