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Pioneer XDV-M8137ZT-91/UC, Service Manual

The Pioneer XDV-M8137ZT-91/UC is an exceptional multimedia device that offers a wide range of entertainment features. To ensure the best user experience, it is essential to have the correct Service Manual. Easily download the free manual from manualshive.com to explore all the functionalities and maximize your enjoyment of this outstanding product.

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34

1

2

3

4

1

2

3

4

F

E

D

C

B

A

XDV-M8137ZT/UC

C

319

CKSRYB103K50

C

320

CEV101M10

C

322

CCSRCH101J50

C

323

CKSQYB224K16

C

324

CKSRYB472K50

C

350

CEV220M10

C

351

CKSSYB104K10

C

352

CCSRCH101J50

C

353

CKSRYB103K50

C

354

CKSQYB334K16

C

355

CCSRCH161J50

C

356

CKSSYB104K10

C

357

CKSRYB223K25

C

358

CKSRYB472K50

C

359

CKSRYB104K16

C

360

CKSSYB104K10

C

370

CKSRYB104K16

C

401

CKSRYB333K16

C

402

CKSRYB103K50

C

403

CKSRYB103K50

C

404

CKSRYB333K16

C

406

CKSRYB273K25

C

409

CKSRYB153K25

C

410

CKSRYB103K50

C

411

CKSRYB102K50

C

412

CKSRYB104K16

C

414

CKSSYB104K10

C

415

CCSRCH470J50

C

417

CKSRYB103K50

C

418

CCSRCH101J50

C

419

CKSSYB104K10

C

421

CKSSYB104K10

C

422

CKSSYB104K10

C

424

CKSSYB104K10

C

425

CSZSR100M16

C

426

CKSSYB104K10

C

427

CKSSYB104K10

C

428

CKSSYB104K10

C

429

CSZSR100M16

C

430

CKSSYB104K10

C

431

CKSRYB103K50

C

432

CCSRCH101J50

C

435

CCSRCH101J50

C

442

CKSRYB273K25

C

450

CKSRYB152K50

C

501

CKSRYB103K50

C

502

CKSSYB104K10

C

503

CKSRYB473K16

C

504

CKSRYB473K16

C

505

CKSRYB103K50

C

506

CKSSYB104K10

C

507

CKSSYB104K10

C

508

CSZSR100M16

C

510

CKSRYB103K50

C

511

CKSRYB103K50

C

512

CKSRYB102K50

C

520

CKSRYB104K16

C

602

CKSRYB104K16

C

604

CKSRYB104K16

C

606

CKSRYB104K16

C

608

CKSRYB104K16

C

610

CKSRYB104K16

C

612

CKSRYB104K16

C

701

CKSSYB104K10

C

702

CKSSYB104K10

C

703

CKSSYB104K10

C

704

CKSSYB104K10

C

705

CKSSYB104K10

C

706

CKSSYB104K10

C

707

CKSSYB104K10

C

708

CKSSYB104K10

C

709

CEV101M4

C

710

CKSSYB104K10

C

711

CKSSYB104K10

C

712

CKSSYB104K10

C

714

CKSSYB104K10

C

715

CKSSYB104K10

C

716

CKSSYB104K10

C

717

CKSSYB104K10

C

718

CKSSYB104K10

C

719

CKSSYB104K10

C

720

CEV101M4

C

721

CKSSYB104K10

C

722

CKSRYB103K50

C

723

CKSSYB104K10

C

729

CCSRCH101J50

C

801

CCSRCH101J50

C

802

CCSRCH101J50

C

803

CCSRCH221J50

C

806

CCSSCH101J50

C

807

CKSSYB104K10

C

808

CKSYB106K6R3

C

809

CKSSYB104K10

C

810

CKSSYB104K10

C

1000

CKSSYB104K10

C

1001

CEV101M6R3

C

1002

CKSSYB104K10

C

1003

CKSYB106K6R3

C

1004

CKSSYB104K10

C

1005

CSZSR100M16

C

1006

CEV4R7M35

C

1007

CKSSYB104K10

C

1008

CKSSYB104K10

C

1009

CKSQYB224K25

C

1010

CKSQYB224K25

C

1011

CKSYB106K6R3

C

1012

CKSSYB104K10

C

1014

CKSSYB104K10

C

1015

CKSSYB104K10

C

1016

CKSYB106K6R3

C

1018

CKSSYB104K10

C

1019

CKSSYB104K10

C

1020

CKSSYB104K10

C

1021

CKSSYB104K10

C

1022

CKSSYB104K10

C

1023

CKSSYB104K10

C

1024

CCSRCH100D50

C

1025

CKSSYB104K10

C

1026

CSZSR100M16

C

1027

CKSSYB104K10

C

1028

CCSRCH180J50

C

1029

CKSSYB104K10

C

1030

CKSSYB104K10

C

1031

CCSRCH101J50

C

1032

CKSSYB104K10

C

1033

CKSSYB104K10

C

1034

CKSSYB104K10

C

1035

CKSSYB104K10

C

1036

CKSRYB103K50

C

1037

CKSSYB104K10

=====Circuit Symbol and No.===Part Name

Part No.

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=====Circuit Symbol and No.===Part Name

Part No.

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Summary of Contents for XDV-M8137ZT-91/UC

Page 1: ...VD CD COMPA TIBLE CHANGER Manufactured for TOYOTA by PIONEER CORPORATION VEHICLE DESTINATION PRODUCED AFTER TOYOTA PART No ID No PIONEER MODEL No LEXUS LX470 U S A CANADA August 2003 86270 60112 XDV M8137ZT UC XDV M8137ZT 91 UC LX470 Service Manual ...

Page 2: ...n confirmation is indispensable In accordance with the procedures or instructions described in this manual adjustments should be performed 3 Cleaning For optical pickups tape deck heads lenses and mirrors used in projection monitors and other parts requiring cleaning proper cleaning should be performed to restore their performances 5 Lubricants glues and replacement parts Appropriately applying gr...

Page 3: ... 6 7 8 F E D C B A 5 6 7 8 XDV M8137ZT UC ELECTRICAL PARTS LIST Page 48 EXTENSION UNIT Part No Symbol and Description XDV M8106ZT UC XDV M8137ZT UC IC 3601 IC PE5058B PE5377A R 3607 RS1 16S104J RS1 16S102J ...

Page 4: ...4 1 2 3 4 1 2 3 4 F E D C B A XDV M8137ZT UC EXPLODED VIEWS AND PARTS LIST EXTERIOR E F ...

Page 5: ... CNM6835 58 Main Unit CWM9093 59 Terminal CN1603 CKF1064 60 Terminal CN1604 CKF1064 61 Terminal CN1605 CKF1064 62 Terminal CN1607 CKF1064 63 Connector CN1601 CKS1953 64 Connector CN101 CKS1964 65 Connector CN312 CKS2191 66 Connector CN2000 CKS2193 67 Connector CN302 CKS3480 68 Connector CN1600 CKS3749 69 Connector CN310 CKS3767 70 Connector CN301 CKS4358 71 Connector CN1000 CKS4374 72 Arm Unit CXA...

Page 6: ...PCB UNIT B CD SPDL DVD SPDL 5V 9V R R R R R R R R R CD R CD R CD R DVD R DVD R DVD R DVD T T T T T T T T T T T T T T T T T T T T T T T C C C C C C C C S CD S CD S CD S CD S DVD S CD S DVD S DVD S DVD S DVD 8 4 0 2 3 7 5 6 1 1 2 3 4 1 2 3 4 F E D C B A XDV M8137ZT UC SCHEMATIC DIAGRAM DVD MECHANISM UNIT MAIN PCB SERVO SECTION GUIDE PAGE Note When ordering service parts be sure to refer to EXPLODED ...

Page 7: ...s of identical designation Symbol indicates a resistor No differentiation is made between chip resistors and discrete resistors NOTE Symbol indicates a capacitor No differentiation is made between chip capacitors and discrete capacitors Main Unit Consists of Main PCB Grille PCB R DVD R DVD R DVD R DVD R DVD R DVD F S DVD S DVD S DVD ROM ROM ROM ROM ROM AUDIO AUDIO AUDIO AUDIO F ACT DRIVE T T ACT D...

Page 8: ... E a E a E b 1 2 3 PU UNIT 5V 9V F F 1 2 1 2 R R R R R R R R R CD R CD R CD R DVD R DVD R DVD R DVD T T T T T T T T T T T T T T T T T T T T C C S CD S CD 8 2 3 7 5 6 1 1 2 3 4 1 2 3 4 F E D C B A XDV M8137ZT UC ...

Page 9: ... 5R6K CN301 M4 CXB3931 ELEVATION DSP TRP VLED TRY TRY CRG CRG GND DISC D851 CN504 2 S851 CSN1051 DSP S852 CSN1052 TRP M1 CXB3930 CARRIAGE M2 CXB3932 TRAY Q851 PT4800 A PCB UNIT A C PCB A D PCB B B PCB UNIT B CD SPDL DVD SPDL 9V F F 1 2 1 2 T T T T T C C C C C C C S CD S CD S CD S DVD S CD S DVD S DVD S DVD S DVD 8 4 0 5 6 7 8 F E D C B A 5 6 7 8 XDV M8137ZT UC ...

Page 10: ...ION E F 1 2 MAIN PCB SERVO SECTION RF EQUALIZER 5V 3 3V F 1 2 R DVD R DVD R DVD F ROM ROM ROM ROM AUDIO AUDIO AUDIO F ACT DRIVE T T ACT DRIVE R RF C CRG DRIVE S SPDL DRIVE AUDIO AUDIO ANALOG SIGNAL ROM ROM DATA SIGNAL 9 1 2 3 4 1 2 3 4 F E D C B A XDV M8137ZT UC ...

Page 11: ... Therefore when replacing be sure to use parts of identical designation Symbol indicates a resistor No differentiation is made between chip resistors and discrete resistors NOTE Symbol indicates a capacitor No differentiation is made between chip capacitors and discrete capacitors F 1 2 Main Unit Consists of Main PCB Grille PCB R DVD R DVD R DVD S DVD S DVD S DVD ROM AUDIO 0 5 6 7 8 F E D C B A 5 ...

Page 12: ...VD 32 tracks jump 2ms div 5 CH1 FEI 500mV div 2ms div DVD S curve check Servo adjustment mode 5 CH1 FEI 500mV div 2ms div CD S curve check Servo adjustment mode 6 CH1 RFRP TP405 500mV div 1 CH2 TEI 1V div CD RFRP waveform Focus close situation 2ms div 6 CH1 RFRP TP405 500mV div 1 CH2 TEI 1V div CD RFRP waveform Focus close situation 3 CH1 F 1V div 4 CH2 EC TP308 1V div DVD Focus close situation 50...

Page 13: ...TP308 1V div CD focus close 500ms div 3 CH1 F 2V div 2 CH2 T 2V div CD passing black dot 1mm 500µs div 9 CH1 Ain TP210 500mV div 100ns div DVD during playback Ain waveform 5 CH1 FEI 200mV div 3 CH2 F 1V div DVD during playback FEI waveform 1ms div 0 CH1 RFOI 1V div 500ns div CD during playback RFOI waveform 3 CH1 F 2V div 2 CH2 T 2V div DVD passing black dot 1mm 200µs div CH1 RFOI 1V div 0 CH2 FLG...

Page 14: ...I 200mV div 3 CH2 F 1V div CD during playback FEI waveform 1ms div 5 CH1 FEI 500mV div CH2 FEB TP522 200mV div 2 layer DVD focus balance adjustment 500ms div 500ms div CH1 TP101 5V div CH2 TP102 5V div CH3 TP103 5V div DVD LCD tilt servo 1ms div CH1 TP101 200mV div CH4 LCDTILT TP504 100mV div DVD LCD tilt servo CH1 CH4 offset voltage 2 5V 1s div CH1 VCO 500mV div 200ns div DVD VCO 1 CH1 TEI 200mV ...

Page 15: ...15 5 6 7 8 F E D C B A 5 6 7 8 XDV M8137ZT UC IC1201 pin 45 200mV div 10µs div Composite signal output ch1 GND ...

Page 16: ... 2 3 4 PD6434A PD6432A PD3411A MPEG DECODER SDRAM 3 3V 5V E F 1 2 MAIN PCB SERVO SECTION ROM AU ROM AU ROM AU 1 2 3 4 1 2 3 4 F E D C B A XDV M8137ZT UC MAIN PCB DECODER SECTION GUIDE PAGE EF 2 2 E a F 2 2 ...

Page 17: ...IN PCB DECODER SECTION Main Unit Consists of Main PCB Grille PCB ROM ROM DATA SIGNAL VIDEO VIDEO SIGNAL COMPOSITE AU AUDIO SIGNAL AU D AUDIO SIGNAL DIGITAL ROM AU ROM AU ROM AU VIDEO VIDEO VIDEO VIDEO VIDEO VIDEO VIDEO AU AU AU AU AU AU AU AU AU AU 5 6 7 8 F E D C B A 5 6 7 8 XDV M8137ZT UC EF 2 2 E bF 2 2 ...

Page 18: ...18 A a E b E a E a E b 1 MPEG DECODER SDRAM 3 3V E F 1 2 MAIN PCB SERVO SECTION F 2 2 F 2 2 ROM AU ROM AU ROM AU 1 2 3 4 1 2 3 4 F E D C B A XDV M8137ZT UC ...

Page 19: ...19 A a E b E a E a E b 2 3 4 PD6434A PD6432A PD3411A 5V F 2 2 F 2 2 5 6 7 8 F E D C B A 5 6 7 8 XDV M8137ZT UC ...

Page 20: ... b E b 1 LPF DAC LPF 2 6V CN3961 F EXTENSION UNIT E F 2 2 MAIN PCB DECODER SECTION F 2 2 ROM AU ROM ROM AU VIDEO VIDEO VIDEO VIDEO VIDEO AU AU AU AU AU AU AU AU AU AU 1 2 3 4 1 2 3 4 F E D C B A XDV M8137ZT UC ...

Page 21: ...2 6V 3 3V 5V 5V 5V 5V 8V 9V CN3951 NIT F 2 2 Main Unit Consists of Main PCB Grille PCB ROM ROM DATA SIGNAL VIDEO VIDEO SIGNAL COMPOSITE AU AUDIO SIGNAL AU D AUDIO SIGNAL DIGITAL AU VIDEO VIDEO AU 5 6 7 8 F E D C B A 5 6 7 8 XDV M8137ZT UC ...

Page 22: ...22 K K GRILLE PCB H CN2903 EJECT CLOSE 1 2 3 4 1 2 3 4 F E D C B A XDV M8137ZT UC GRILLE PCB Main Unit Consists of Main PCB Grille PCB ...

Page 23: ...23 5 6 7 8 F E D C B A 5 6 7 8 XDV M8137ZT UC ...

Page 24: ... The parts mounted on this PCB include all necessary parts for several destination For further information for respective destinations be sure to check with the schematic dia gram 2 Viewpoint of PCB diagrams E E E E E E E E 1 2 3 4 1 2 3 4 F E D C B A XDV M8137ZT UC PCB CONNECTION DIAGRAM MAIN PCB ...

Page 25: ...25 E F SIDE A E E E E E IC Q FRONT 5 6 7 8 F E D C B A 5 6 7 8 XDV M8137ZT UC ...

Page 26: ...26 MAIN PCB E F E F IC Q ADJ TC1000 TC201 F CN3961 1 2 3 4 1 2 3 4 F E D C B A XDV M8137ZT UC ...

Page 27: ...27 E F SIDE B E E E F CN3951 M3 SPDL MOTOR PU UNIT M4 ELV MOTOR C B CN301 5 6 7 8 F E D C B A 5 6 7 8 XDV M8137ZT UC ...

Page 28: ...28 K K GRILLE PCB SIDE A K GRILLE PCB SIDE B H CN2903 CLOSE EJECT 1 2 3 4 1 2 3 4 F E D C B A XDV M8137ZT UC GRILLE PCB ...

Page 29: ...e KV1410 F1 D 305 Diode 1SR154 400 D 2000 Diode UDZ18 B D 2001 LED SML210FT JK L 101 Inductor CTF1473 ELECTRICAL PARTS LIST NOTE Parts whose parts numbers are omitted are subject to being not supplied The part numbers shown below indicate chip components Chip Resistor RS1 _S___J RS1 __S___J Chip Capacitor except for CQS CKS CCS CSZS Main Unit Consists of Main PCB Grille PCB Unit Number CWM9093 Uni...

Page 30: ...CTF1470 L 1613 Inductor CTF1470 L 1615 Inductor CTF1470 L 1616 Inductor CTF1470 L 1617 Inductor CTF1470 L 1618 Inductor CTF1470 L 1622 Inductor CTF1470 L 1624 Inductor CTF1470 L 1630 Inductor CTF1453 L 1631 Inductor CTF1470 L 1632 Inductor CTF1470 L 1633 Inductor CTF1470 L 1634 Inductor CTF1470 L 1635 Inductor CTF1470 L 1701 Inductor CTF1473 L 1702 Inductor CTF1473 L 1704 Inductor CTF1473 L 1705 I...

Page 31: ...0R0J R 338 RS1 16S0R0J R 339 RS1 16S0R0J R 340 RS1 16S0R0J R 344 RS1 16S1002D R 345 RS1 16S1002D R 346 RS1 16S1002D R 348 RS1 16S1202D R 349 RS1 16S1202D R 350 RS1 16S1202D R 352 RS1 16S103J R 354 RS1 16S0R0J R 355 RS1 16S103J R 356 RS1 16S103J R 358 RS1 16S103J R 359 RS1 16S103J R 360 RS1 16S114J R 361 RS1 16S153J R 362 RS1 16S243J R 364 RS1 16S624J R 365 RS1 16S624J R 366 RS1 16S104J R 368 RS1 1...

Page 32: ...726 RS1 16SS473J R 727 RS1 16SS473J R 728 RS1 16SS473J R 734 10kΩ CCN1125 R 737 RS1 16S103J R 739 RS1 16S103J R 740 RS1 16S103J R 741 RS1 16S103J R 742 RS1 16S103J R 743 RS1 16S103J R 768 RA3C221J R 769 RS1 16SS221J R 789 RS1 16S0R0J R 790 10Ω CCN1133 R 791 RA3C100J R 792 RS1 16S100J R 793 RS1 16S100J R 794 RS1 16S100J R 1000 RS1 16SS473J R 1001 RS1 16SS473J R 1002 RS1 16SS473J R 1003 RS1 16SS473J...

Page 33: ...K10 C 123 CKSSYB104K10 C 124 CKSRYB105K6R3 C 125 CKSRYB102K50 C 126 CKSSYB104K10 C 127 CKSRYB102K50 C 128 CKSRYB102K50 C 129 CSZSR100M16 C 130 CKSRYB222K50 C 131 CKSRYB222K50 C 132 CSZSR100M16 C 133 CKSSYB104K10 C 134 CEV101M10 C 135 CKSSYB104K10 C 136 CCSRCH101J50 C 137 CKSRYB222K50 C 138 CKSRYB222K50 C 139 CKSRYB222K50 C 140 CKSRYB222K50 C 141 CKSRYB103K50 C 142 CKSRYB332K50 C 143 CKSRYB333K16 C...

Page 34: ...KSRYB104K16 C 612 CKSRYB104K16 C 701 CKSSYB104K10 C 702 CKSSYB104K10 C 703 CKSSYB104K10 C 704 CKSSYB104K10 C 705 CKSSYB104K10 C 706 CKSSYB104K10 C 707 CKSSYB104K10 C 708 CKSSYB104K10 C 709 CEV101M4 C 710 CKSSYB104K10 C 711 CKSSYB104K10 C 712 CKSSYB104K10 C 714 CKSSYB104K10 C 715 CKSSYB104K10 C 716 CKSSYB104K10 C 717 CKSSYB104K10 C 718 CKSSYB104K10 C 719 CKSSYB104K10 C 720 CEV101M4 C 721 CKSSYB104K...

Page 35: ...K50 C 1232 CKSSYB104K10 C 1233 CKSSYB104K10 C 1234 CKSSYB104K10 C 1235 CKSSYB104K10 C 1500 CKSSYB104K10 C 1501 CKSSYB104K10 C 1502 CSZSR100M16 C 1503 CSZSR100M16 C 1504 CSZSR100M16 C 1505 CKSSYB104K10 C 1507 CKSRYB104K16 C 1510 CSZSR100M16 C 1511 CKSSYB104K10 C 1512 CSZSR100M16 C 1513 CKSSYB104K10 C 1514 CSZSR100M16 C 1515 CKSRYB104K16 C 1516 CKSRYB104K16 C 1517 CEVNP4R7M16 C 1518 CEVNP4R7M16 C 15...

Page 36: ...C GM 9027ZT 02 E Marklevinson AMP H U EMV DENSO 20P 12P 20P 6P 28P 26P 10P 18P 18P 10P 6P 28P 26P 12P 20P 20P 25P 16P 16P 20P 25P GGD1240 AUI AUI FR FR 24P AMP MDVD NAVI ECU DENSO MCD Please don t connect the MCD and MVD at the same time MCD or MDVD does not operate if RSA controller is not connected Connection Diagram LEXUS EMV SYSTEM MODEL UC 20P 32P 1 2 3 4 1 2 3 4 F E D C B A XDV M8137ZT UC AD...

Page 37: ...P 10P 12P 20P 20P 14P 16P 16P 20P 14P GGD1243 AUI AUI FR FR 24P MDVD NAVI ECU DENSO JBL AMP XDV M8137ZT UC 14P 32P Please don t connect the MCD and MVD at the same time MCD or MDVD does not operate if RSA controller is not connected Connection Diagram TOYOTA EMV SYSTEM MODEL UC Non connected For MCD 6P 28P 26P 6P 28P 26P Non connected For EMV used for another system 5 6 7 8 F E D C B A 5 6 7 8 XDV...

Page 38: ...nted in Japan GENERAL INFORMATION DIAGNOSIS CONNECTOR FUNCTION DESCRIPTION 1 B 2 NTSO 3 SG 4 SGND 5 CDL 6 CDR 7 NC 8 TXM 9 NC 10 ACC 11 GND 12 NC 13 NC 14 NC 15 CDL 16 CDR 17 SGND 18 TXM 19 NC 20 MUTE XDV M8127ZT UC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 CLEANING Before shipping out the product be sure to clean the following portions by using the prescribed cleaning tools Portions to b...

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