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Pioneer KEH-1032, Service Manual

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Pioneer KEH-1032 Service Manual Download Page 25

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KEH-1033/XM/EW

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ANTENNA

CORD ASSY

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FRONT

Q604

CN900

IC500

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C113

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CN200

R800

R801

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TU100

CN800

C206

C207

C211

C213

R252

R253

C600

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L100

L101

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L103

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DSP100

L151

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C302

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Summary of Contents for KEH-1032

Page 1: ...ONEER ELECTRONICS ASIACENTRE PTE LTD 253 Alexandra Road 04 01 Singapore 159936 C PIONEER CORPORATION 2002 K ZZS NOV 2002 Printed in Japan ORDER NO CRT2977 HIGH POWER CASSETTE PLAYER WITH FM MW LW TUNER KEH 1033XM EW Service Manual BAND BAND BASS TREBLE BOOSTER BASS TREBLE BOOSTER 3 6 2 5 1 4 KEH 1033 KEH 1033 KEH 1033 XM EW KEH 1032XM EW For details refer to Important symbols for good services KEH...

Page 2: ... glue to proper portions by the appropriate amount For replacement parts or tools the prescribed ones should be used 4 Shipping mode and shipping screws To protect the product from damages or failures that may be caused during transit the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual if necessary 1 Product safety You shoul...

Page 3: ... 14 3 BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 16 3 1 BLOCK DIAGRAM 16 3 2 OVERALL CONNECTION DIAGRAM 18 3 3 KEYBOARD UNIT 20 3 4 CASSETTE MECHANISM 22 4 PCB CONNECTION DIAGRAM 24 4 1 TUNER AMP UNIT 24 4 2 KEYBOARD UNIT 28 4 3 CASSETTE MECHANISM 30 5 ELECTRICAL PARTS LIST 31 6 ADJUSTMENT 35 7 GENERAL INFORMATION 36 7 1 DIAGNOSIS 36 7 1 1 DISASSEMBLY 36 7 1 2 CONNECTOR FUNCTION DESCRIPTION 37 7 2 PARTS ...

Page 4: ...4 1 2 3 4 1 2 3 4 F E D C B A KEH 1033 XM EW 1 SPECIFICATIONS Backup current Less than 3 mA 4 76 cm sec 0 14cm sec 0 05cm sec KEH 1033 XM EW 1032 XM EW ...

Page 5: ...5 5 6 7 8 F E D C B A 5 6 7 8 KEH 1033 XM EW Backup current Less than 3 mA 4 76 cm sec 0 14cm sec 0 05cm sec KEH 2031 XM EE ...

Page 6: ...6 1 2 3 4 1 2 3 4 F E D C B A KEH 1033 XM EW 2 EXPLODED VIEWS AND PARTS LIST 2 1 PACKING KEH 1033 XM EW 1032 XM EW 13 9 11 14 8 12 7 4 1 3 2 5 6 10 ...

Page 7: ...KEH 1033 CZH6605 Carton KEH 1032 CZH6603 Mark No Description Part No Mark No Description Part No PACKING KEH 1033 XM EW 1032 XM EW SECTION PARTS LIST NOTE Parts marked by are generally unavailable because they are not in our Master Spare Parts List Screws adjacent to mark on the product are used for disassembly For the applying amount of lubricants or glue follow the instructions in this manual In...

Page 8: ...8 1 2 3 4 1 2 3 4 F E D C B A KEH 1033 XM EW 2 2 PACKING KEH 2031 XM EE 16 3 2 4 18 19 17 1 7 5 12 13 11 10 15 14 8 6 9 ...

Page 9: ...0 3 Cord Assy CZD2976 4 Polyethylene Bag CZE2903 5 Accessory Assy CZE2954 6 Spring CBH1650 7 Handle CNC5395 8 Bush CNV3930 9 Polyethylene Bag CZE2908 10 Screw Assy CZE2952 11 Screw CBA1002 12 Fixing Screw M2x4 CBA1488 13 Polyethylene Bag CEG 127 14 Screw CRZ50P080FMC 15 Screw TRZ50P080FMC 16 Protector CZH5592 17 Protector CZH5591 18 Carton CZH5597 19 Contain Box CZH5598 Mark No Description Part No...

Page 10: ...10 1 2 3 4 1 2 3 4 F E D C B A KEH 1033 XM EW 2 3 EXTERIOR KEH 1033 XM EW 1032 XM EW ...

Page 11: ...is CZN6861 34 Heat Sink CZN6835 35 Keyboard Unit KEH 1033 CZW5544 Keyboard Unit KEH 1032 CZW5543 36 Connector CN900 CKS3580 37 LCD LCD900 CZA5579 38 Holder CZN6743 39 Connector CZN6745 40 Light Plate CZN6760 41 Lighting Conductor CZN6846 42 Rubber CZN6847 43 Sheet CZN6848 44 Screw BMZ26P040FMC 45 Bracket CZN6738 46 Mechanism CZX5514 47 Detach Grille Assy KEH 1033 CZX5554 Detach Grille Assy KEH 103...

Page 12: ...12 1 2 3 4 1 2 3 4 F E D C B A KEH 1033 XM EW 2 4 EXTERIOR KEH 2031 XM EE ...

Page 13: ...0 CZK2951 32 Connector CN101 CZK2954 33 Rear Chassis CZN6865 34 Heat Sink CZN6835 35 Keyboard Unit CZW5543 36 Connector CN900 CKS3580 37 LCD LCD900 CZA5579 38 Holder CZN6743 39 Connector CZN6745 40 Light Plate CZN6760 41 Lighting Conductor CZN6846 42 Rubber CZN6847 43 Sheet CZN6848 44 Screw BMZ26P040FMC 45 Bracket CZN6738 46 Mechanism CZX5514 47 Detach Grille Assy CZX5550 48 Screw BPZ20P100FZK 49 ...

Page 14: ...14 1 2 3 4 1 2 3 4 F E D C B A KEH 1033 XM EW 2 5 CASSETTE MECHANISM C ...

Page 15: ... 0036 6014 12 Spring 1 0363 4003 13 Screw 2 1032 0070 C2 14 Tape Guide 1 0038 2018 15 Link 1 0363 2006 16 Pinch Arm R Assy 1 0036 6013 17 Spring 1 0363 4004 18 Motor Assy M1 X 0363 7006 19 Power Switch S1 1 0363 7005 20 Mute Switch S2 1 0363 7001 21 Screw 213317040 C2 22 Screw 2 1032 0025 C2 23 Arm Assy X 0363 6003 24 Slide Switch S3 1 0363 7002 25 SW PWB 1 0363 7008 26 Belt 1 0036 5018 27 Screw 2...

Page 16: ... RF FM OSC 1 2 4 5 7 10 46 45 35 36 37 32 31 30 29 28 27 26 24 23 20 19 49 51 52 53 54 56 57 59 60 62 63 64 58 55 15 16 34 TUNER UNIT OSC MIX IF AMP AGC DET SNC MRC MPX FM AM OSC BUFF FM AM S D OUT FM ST IDN MONO FM AM IF COUNT OUT L OUT AM AF R OUT AM AF FM AM IFT1 D2 8 7 6 5 2 1 CASSETTE MECHANISM 1 3 8 7 6 2 1 5 46 C SWITCH PCB M1 MOTOR ASSY M S1 TAPE TUN S2 MUTE HD1 HEAD 1 2 Q150 LPF COM9V 29 ...

Page 17: ...ESET B U5V 1 2 IC600 TPD1018F 1 11 5 B REM Q600 Q601 10 6 60 5 54 69 70 66 55 65 Q800 B U5V 2 8 CN800 DGND ILLGND ST SD SL MUTE SYSPW X2 X1 BSENS B REM ASENS RESET 3 SW5V 7 1 6 39 SWVDD KEYBOARD UNIT Q605 IC1 000974490 SYSTEM CONTROLLER MOTOR IC300 PML010A ELECTRONIC VOLUME 2 4 IN1L IN3L SW5V 11 10 OUT_RL OUT_FL IC500 TDA7384 15 IN3 RL 11 IN1 FL 4 STB 7 9 17 19 IC900 PD6340A CN900 8 56 VDD 22 23 X...

Page 18: ...2K R114 1 4W 4R7 R804 2PB709A Q800 R1 C800 22K R125 R01 C157 R01 C121 4R7uH L151 100 R103 2R2K R807 R022 C120 R01 C112 R047 C113 10K R110 1K R16 100K R124 R0033 C105 R0033 C106 10 16 C158 41 42 43 44 45 46 47 48 49 50 12 13 14 15 16 17 18 SL C LCH SW5V TAPE_IN FFREW F R MOTOR C RCH SD ST SD ST SW5V SWVDD FFREW F R ILL B DSENS KYDT DPDT TAPE_IN FM AM Vt FM AM OSC L OUT R OUT SD ST FM AM VSM 8V 5V 8...

Page 19: ...03 HZS9L A2 D609 100 R504 11ES2 D605 DTA124EK Q351 R605 270 R610 2PD601A Q605 11ES2 D604 R047 C604 R47 C504 R1 C513 10K R500 HZS9L C1 D608 3 2 1 6 5 4 3 2 1 4 5 6 1R8K R616 1R8K 100 10 C612 10K R612 C516 C520 IMH3A Q350 1 2 3 4 5 6 1 2 3 4 5 6 8 9 10 7 2SA2112 Q606 DTC114EK Q607 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 820 R350 1R5K R505 RL RR FL B REM SYSPW ASENS ILL B B ...

Page 20: ...SEG5 SEG4 SEG3 SEG1 SEG2 COM3 COM0 COM2 COM1 KDT1 KDT0 KST0 KST1 KST2 KST3 COM0 COM1 COM3 SEG2 SEG1 SEG4 SEG3 SEG12 SEG6 SEG11 SEG5 SEG9 SEG10 SEG8 SEG7 SEG28 SEG20 SEG14 SEG27 SEG21 SEG25 SEG26 SEG24 SEG23 SEG13 SEG22 SEG17 SEG18 SEG16 SEG15 SEG34 SEG30 SEG31 SEG32 SEG33 SEG35 SEG37 SEG29 SEG36 SEG38 COM2 SEG19 SEG4 SEG3 SEG2 SEG1 SEG0 COM3 COM2 COM1 COM0 LCDB KST3 KST2 KST1 KST0 KDT0 KDT1 REM DP...

Page 21: ...W931 SW922 SW917 SW909 SW904 SW915 SW925 SW911 SW906 SW913 SW908 SW930 CN900 1 2 3 4 5 6 7 8 PL902 PL901 PL900 KDT3 KDT2 KST4 KDT0 KDT1 KDT2 KST4 KDT3 KST0 KST1 KST2 KST3 DESNS DGND SW5V NC KYDT DPDT ILL B ILLGND LOCAL BTB 4 1 VOL AUDIO BAND 6 2 SOURCE LOUD 3 DISP CLOCK 5 VOL KEH 1032 KEH 1033 KEH 2031 CZE2950 CZE2958 CZE2950 IVORY VW_RED IVORY 5 6 7 8 F E D C B A 5 6 7 8 KEH 1033 XM EW B ...

Page 22: ... GND2 Rch Lch GND Rch Lch S1 TAPE TUN 1 0363 7005 S2 MUTE 1 0363 7001 S3 1 0363 7002 FWD REV Rch Lch TUNER AMP UNIT A FF REW GND1 N R MOTOR MOTOR TAPE IN GND3 8 5 4 3 2 1 6 7 8 5 4 3 2 1 6 7 M 2 1 3 2 1 3 C A 1 2 3 4 1 2 3 4 F E D C B A KEH 1033 XM EW 3 4 CASSETTE MECHANISM C ...

Page 23: ...23 5 6 7 8 F E D C B A 5 6 7 8 KEH 1033 XM EW ...

Page 24: ...formation for respective destinations be sure to check with the schematic dia gram 2 Viewpoint of PCB diagrams Capacitor Connector P C Board Chip Part SIDE A SIDE B A EE CORD C E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 7 6 8 1 2 3 4 5 6 7 8 6 8 R604 R80 R802 R610 R615 R616 CN600 CN R256 C605 C608 C609 C612 CN250 D602 D603 D604 D605 D607 D608 D801 D D803 D804 D805 D250 R9 Q604 Q606 E R612 D609 TUNER...

Page 25: ...EE IC Q 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 18 20 22 24 15 17 19 21 23 25 2 4 6 8 1 2 3 3 CN200 R800 R801 R802 0 TU100 CN800 C206 C207 C211 C213 R252 R253 C600 C3 C4 D200 L100 L101 L102 L103 D600 L300 D601 D606 D800 1 D802 3 D804 5 DSP100 L151 CN100 C101 C103 C300 C302 C508 R16 C511 CN350 R5 R6 R9 C151 BP C154 C158 C350 C351 X150 ET100 L600 IC500 L800 X1 Q250 L1 OUT PUT REAR Q606 Q250 E R612 09 ...

Page 26: ...C501 C502 C503 C504 C505 C312 C506 C313 C507 C120 C314 C121 C315 C509 C122 C316 C510 C512 C513 C153 C155 C156 C157 C159 C352 C353 C354 D100 C161 C162 D500 IC300 R210 R211 R212 R213 R214 R611 JC1 R251 R102 R103 R302 R303 R110 R304 R305 R113 R114 R115 R500 R501 R502 R503 R504 R505 R120 R121 R122 R123 R124 R125 R151 R152 R153 R154 R156 R157 R159 R350 R10 R351 R11 R352 R12 R353 R13 R160 R14 R15 R162 T...

Page 27: ...D1 C519 C518 C517 C516 C520 IC600 IC2 Q600 Q601 Q602 Q603 Q605 Q607 Q800 Q251 R600 R601 R602 R603 R605 R606 R607 R608 R609 R416 R417 R803 R804 R805 R806 R613 R807 R614 R250 R254 R255 R505 1 2 3 4 R10 R11 R12 TP1 TP2 R7 R8 1 3 4 6 E E E E E E E E Q501 C522 1 1 1 5 6 7 8 F E D C B A 5 6 7 8 KEH 1033 XM EW SIDE B A ...

Page 28: ...0 B A 28 B KEYBOARD UNIT CLOCK LOUD SW908 VOL VOL SW931 SOURCE DISP 1 2 3 4 5 6 42 40 35 SW915 SW916 SW921 SW922 SW927 SW928 SW925 SW926 SW917 SW918 SW923 SW924 SW906 SW907 SW913 SW914 SW919 SW920 SW904 SW905 SW929 SW930 SW911 SW912 1 2 3 4 1 2 3 4 F E D C B A KEH 1033 XM EW 4 2 KEYBOARD UNIT B ...

Page 29: ...9 5 6 7 8 F E D C B A 5 6 7 8 KEH 1033 XM EW SIDE A SIDE B B RN901 17 16 1 32 33 48 49 64 R903 RN900 X900 IC900 PL901 LCD900 35 30 25 20 15 10 5 1 SW900 LOCAL SW901 SW910 BAND SW903 SW902 BTB AUDIO SW909 ...

Page 30: ...30 C SWITCH PCB 2 3 1 HD1 HEAD Rch Lch M1 MOTOR ASSY S1 TAPE TUN S2 MUTE 8 5 4 3 2 1 6 7 M 1 2 3 S3 FWD REV S3 A CN250 A CN200 3 2 1 C 1 2 3 4 1 2 3 4 F E D C B A KEH 1033 XM EW 4 3 CASSETTE MECHANISM C ...

Page 31: ...3 Diode 1SS133 D 804 Diode 1SS133 D 805 Diode 1SS133 L 1 Inductor LAU2R2J L 100 Ferri Inductor LAU100J L 101 Coil CZT2930 L 102 Ferri Inductor LAU4R7J L 103 Ferri Inductor LAU4R7J L 151 Ferri Inductor LAU4R7J L 300 Ferri Inductor LAU4R7J L 600 Choke Coil 600µH CTH1221 L 800 Ferri Inductor LAU100J X 1 Crystal Resonator 4 194304MHz CZS2918 X 150 Crystal Resonator 7 2MHz CZS2920 TU 100 Tuner Unit CZW...

Page 32: ... 153 CKSRYB103K50 C 154 470µF 10V CCH1019 C 155 CCSRCH150J50 C 156 CCSRCH150J50 C 157 CKSRYB103K50 C 158 10µF 16V CCH1377 C 159 CCSRCH331J50 C 161 CCSRCH331J50 C 162 CKSRYB103K50 C 200 CCSRCH220J50 C 201 CCSRCH220J50 C 202 CKSRYB102K50 C 203 CKSRYB102K50 C 204 CCSRCH101J50 C 205 CCSRCH101J50 C 206 CEAL101M10 C 207 CEAL101M10 C 208 CKSRYB103K50 C 209 CKSRYB103K50 C 210 CCSRCH471J50 C 211 CEAL100M16...

Page 33: ...U4R7J L 300 Ferri Inductor LAU4R7J L 600 Choke Coil 600µH CTH1221 L 800 Ferri Inductor LAU100J X 1 Crystal Resonator 4 194304MHz CZS2918 X 150 Crystal Resonator 7 200MHz CZS2920 TU 100 Tuner Unit CZW5536 DSP 100 Surge Protector DSP 201M A11F RESISTORS R 1 RS1 16S102J R 2 RS1 16S102J R 3 RS1 16S102J R 4 RS1 16S102J R 5 RD1 4PU102J R 6 RD1 4PU102J R 7 RS1 16S102J R 8 RS1 16S473J R 9 RD1 4PU222J R 10...

Page 34: ...31J50 C 162 CKSRYB103K50 C 200 CCSRCH220J50 C 201 CCSRCH220J50 C 202 CKSRYB102K50 C 203 CKSRYB102K50 C 204 CCSRCH101J50 C 205 CCSRCH101J50 C 206 CEAL101M10 C 207 CEAL101M10 C 208 CKSRYB103K50 C 209 CKSRYB103K50 C 210 CCSRCH471J50 C 211 CEAL100M16 C 212 CKSRYB103K50 C 213 CEAL330M10 C 300 47µF 16V CCH1378 C 301 CKSRYB104K50 C 302 10µF 16V CCH1377 C 303 CKSRYB224K16 C 304 CKSRYB224K16 C 305 CKSRYB22...

Page 35: ...CELLANEOUS IC 900 IC PD6340A D 900 Diode HZM6R2ZWA X 900 Ceramic Resonator 4 97MHz CSS1422 PL 900 Lamp 14V 65mA CZE2950 PL 901 Lamp 14V 65mA CZE2950 PL 902 Lamp 14V 65mA CZE2950 LCD 900 LCD CZA5579 RESISTORS R 900 RS1 16S100J R 901 RS1 16S222J R 902 RS1 16S222J R 903 RS1 16S473J RN 900 RA2S471J RN 901 RA2S471J CAPACITORS C 900 CKSRYB104K50 C 901 CKSQYB225K10 Unit Number Unit Name Switch PCB S 3 Sl...

Page 36: ...crews Remove the three screws 1 Remove the Case Removing the Case not shown Disconnect the connector and then remove the Cassette Mechanism Removing the Grille Assy Fig 1 2 Release the two latches and then remove the Grille Assy 1 1 2 2 Cassette Mechanism Grille Assy 1 1 1 2 2 2 3 Tuner Amp Unit 2 Straight the tabs at five locations indicated 3 Remove the screw and then remove the Tuner Amp Unit 1...

Page 37: ...C B A 5 6 7 8 KEH 1033 XM EW FUSE 10A 8 7 6 5 4 3 2 1 10 11 12 9 1 RR 2 RL 3 RL 4 FL 5 FL 6 FR 7 FR 8 GND 9 BACK UP 10 B REMOTE 11 ACC 12 RR 1 0 1 0 ANTENNA 7 1 2 CONNECTOR FUNCTION DESCRIPTION KEH 1033 XM EW 1032 XM EW ...

Page 38: ...8 1 2 3 4 1 2 3 4 F E D C B A KEH 1033 XM EW L R FUSE 10A 8 7 6 5 4 3 2 1 10 11 12 9 1 RR 2 RL 3 RL 4 FL 5 FL 6 FR 7 FR 8 GND 9 BACK UP 10 B REMOTE 11 ACC 12 RR 1 0 1 0 ANTENNA REAR OUTPUT KEH 2031 XM EE ...

Page 39: ...5V O N PLL IC power supply control output 5V 37 FM AM O N FM AM band select pin H AM L FM 38 TUON O N Tuner power supply control output 39 SWVDD O N Grille power supply control output 5V 40 45 NC Not used 46 TAPEIN I Tape insert sense input 47 NC Not used 48 FFREW I FF REW sense input 49 PCL O C Clock adjustment output 50 F R I Tape direction sense input H NOR L REV 51 52 NC Not used 53 MOTOR O C ...

Page 40: ...OS N Channel open drain 1 20 60 41 21 40 80 61 000974490 XOUT VSS AOUT AIN PD VDD FMIN AMIN IO2 HCTR XIN CE DI CL DO BO1 BO2 BO3 BO4 LCTR I1 POWER ON RESET REFERENCE DIVIDER PHASE DETECTOR CHARGE PUMP UNLOCK DETECTOR 20 19 18 17 16 15 14 13 12 11 DATA SHIFT REGISTER LATCH CCB I F 1 2 SWALLOW COUNTER 1 16 1 17 4bits 12bits PROGRAMMABLE DIVIDER UNIVERSAL COUNTER 9 10 8 6 5 4 3 2 1 7 LC72153M TBB ...

Page 41: ...41 5 6 7 8 F E D C B A 5 6 7 8 KEH 1033 XM EW PST3434UL PD6340A ...

Page 42: ...und Ground for the front end section 9 GND FM IF AM ground Ground for the FM IF AM section 10 N C Not used 11 FM AM Vt I Tuning voltage Connect to the PLL circuit 12 FM AM OSC BUFF O OSC buffer output Connect to the PLL circuit 13 L OUT O L channel output FM stereo L ch signal output or AM audio output 14 R OUT O R channel output FM stereo R ch signal output or AM audio output 15 FM AM SD OUT O St...

Page 43: ...SEG37 SEG36 SEG35 SEG34 SEG33 SEG32 SEG31 SEG30 SEG29 SEG28 SEG27 SEG26 SEG25 SEG24 SEG23 SEG22 SEG21 SEG20 SEG19 SEG18 SEG17 SEG16 SEG15 SEG14 SEG13 SEG12 SEG11 SEG10 SEG9 SEG8 SEG7 SEG6 SEG5 SEG4 SEG3 SEG2 SEG1 COM3 COM2 COM1 COM0 COMMON 7 2 2 DISPLAY CZA5579 ...

Page 44: ...SPW H Pin 54 BSENS L ASENS L 300ms 300ms In case of the above signal the communication with Grille microcomputer may fail If the time interval is not 300msec the oscillator may be defective Completes power on operation After that proceed to each source operation SWVDD L Pin 39 Starts communication with Grille microcomputer 7 3 OPERATIONAL FLOW CHART ...

Page 45: ...H 1033 XM EW 7 4 CLEANING Before shipping out the product be sure to clean the following portions by using the prescribed cleaning tools Portions to be cleaned Cleaning tools Cassette heads Pinch rollers Cleaning paper GED 008 Capstans ...

Page 46: ...46 1 2 3 4 1 2 3 4 F E D C B A KEH 1033 XM EW 8 OPERATIONS ...

Page 47: ...47 5 6 7 8 F E D C B A 5 6 7 8 KEH 1033 XM EW ...

Page 48: ...C B A KEH 1033 XM EW About the fixing screws for the front panel If you do not operate the Removing and Attaching the Front Panel Function use the supplied fixing screws and fix the front panel to this unit Fixing screw CBA1488 ...

Page 49: ...al controlled by ignition switch 12 V DC ON OFF 7 Yellow 3 Back up or accessory 9 Red 5 Accessory or back up 11 Black ground To vehicle metal body Note Depending on the kind of vehicle the function of 3 and 5 may be different In this case be sure to connect 2 to 5 and 4 to 3 4 13 Speaker leads White White black Gray Gray black Green Green black Violet Violet black Front left Front left Front right...

Page 50: ...ck ground To vehicle metal body Red To electric terminal controlled by ignition switch 12 V DC ON OFF Yellow To terminal always supplied with power regardless of ignition switch position Rear output Antenna jack This Product Blue white To system control terminal of the power amp or Auto antenna relay control terminal max 300mA 12 V DC Connecting cords with RCA pin plugs sold separately System remo...

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