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21

5

6

7

8

F

E

D

C

B

A

5

6

7

8

GM-D510M/X1R/EW

R

804

RS1/16S223J

R

805

RN1/10SE1002D

R

806

RN1/10SE1002D

R

807

RN1/10SE1002D

R

808

RN1/10SE1002D

R

809

RN1/10SE1002D

R

810

RN1/10SE1002D

R

811

RN1/10SE1002D

R

812

RN1/10SE1002D

R

905

RD1/4PU473J

R

906

RS1/16S473J

R

917

RD1/4PU104J

R

918

RD1/4PU472J

R

919

RD1/4PU103J

R

920

RD1/4PU222J

R

921

RD1/4PU472J

R

922

RD1/4PU221J

R

923

RD1/4PU222J

R

924

RD1/4PU563J

R

930

RD1/4PU331J

R

931

RD1/4PU331J

CAPACITORS

C

101

CFTNA154J50

C

102

CFTNA154J50

C

103

CFTNA473J50

C

104

CFTNA473J50

C

105

CFTNA154J50

C

106

CFTNA154J50

C

107

CFTNA474J50

C

108

CFTNA474J50

C

201

CEAT100M50

C

202

CEAT100M50

C

203

CCSRCH150J50

C

204

CCSRCH150J50

C

401

CEAT100M50

C

402

CEAT100M50

C

403

CEAT100M50

C

404

CEAT100M50

C

405

CQMA222J50

C

406

CQMA222J50

C

407

CQMA332J50

C

408

CQMA332J50

C

409

CQMA222J50

C

410

CQMA222J50

C

411

CQMA332J50

C

412

CQMA332J50

C

413

4.7µF/63V

HCH0017

C

414

1.0µF/100V

HCH0019

C

415

CEAT100M63

C

416

CEAT100M63

C

417

CKSRYB183K50

C

418

CKSRYB183K50

C

419

CQMA471J100

C

421

4.7µF/63V

HCH0017

C

422

4.7µF/63V

HCH0017

C

423

1.0µF/100V

HCH0019

C

424

1.0µF/100V

HCH0019

C

427

CFTNA104J50

C

428

CFTNA104J50

C

429

CFTNA474J63

C

430

CEANP4R7M63

C

440

CFTNA103J50

C

441

CFTNA103J63

C

442

CKSRYB103K50

C

443

CKSRYB103K50

C

451

CEAT1R0M50

C

452

CEAT1R0M50

C

453

CFTNA104J50

C

454

CFTNA104J50

C

455

CFTNA394J63

C

456

CEAT100M63

C

457

CEAT100M50

C

458

CEAT100M50

C

459

CFTNA104J50

C

460

CFTNA104J50

C

461

CFTNA224J50

C

462

CFTNA104J50

C

463

CKSRYB222K50

C

464

CKSRYB222K50

C

465

CKSRYB222K50

C

469

CKSRYB331K50

C

470

CKSRYB331K50

C

471

CKSRYB331K50

C

472

CKSRYB331K50

C

473

CKSRYB331K50

C

474

CKSRYB331K50

C

475

CKSRYB331K50

C

476

CKSRYB331K50

C

477

CKSRYB331K50

C

478

CKSRYB331K50

C

479

CKSRYB331K50

C

480

CKSRYB331K50

C

481

CKSRYB331K50

C

482

CKSRYB331K50

C

483

CKSRYB331K50

C

484

CKSRYB331K50

C

485

CFTNA474J50

C

486

CKSRYB103K50

C

601

CFTNA103J50

C

602

CFTNA224J50

C

603

CFTNA103J50

C

604

CFTNA103J50

C

605

CFTNA103J50

C

606

CFTNA103J50

C

607

CEAT100M16

C

608

CEAT100M16

C

609

CEAT101M16

C

610

CKCYF103Z50

C

611

CEAT220M50

C

612

470µF/16V

HCH0013

C

613

CFTNA104J50

C

614

CFTNA104J50

C

615

CEAT100M16

C

616

CEAT221M10

C

617

CQMA102J50

C

618

CFTNA473J50

C

619

CEAT470M50

C

620

CQMA472J50

C

621

CQMA472J50

C

622

CQMA102J50

C

623

3900µF/16V

HCH0018

C

624

3900µF/16V

HCH0018

C

625

3900µF/16V

HCH0018

C

627

CFTNA154J50

C

631

220µF/35V

HCH0032

C

632

220µF/35V

HCH0032

C

633

CEATR10M50

C

634

CEATR10M50

C

635

CEAT470M50

C

636

CEAT470M50

C

637

CFTNA103J50

C

638

CFTNA103J50

=====Circuit Symbol and No.===Part Name

Part No.

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=====Circuit Symbol and No.===Part Name

Part No.

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Summary of Contents for GM-D510M/X1H/ES

Page 1: ...Keetberglaan 1 9120 Melsele Belgium PIONEER ELECTRONICS ASIACENTRE PTE LTD 253 Alexandra Road 04 01 Singapore 159936 C PIONEER CORPORATION 2004 K ZZB FEB 2004 Printed in Japan ORDER NO CRT3223 CLASS D MONO AMPLIFIER GM D510M X1R EW X1H EW Service Manual GM D510M X1R EW GM D510M X1R UC X1H UC For details refer to Important symbols for good services GM D510M X1R ES X1H ES ...

Page 2: ...ode and shipping screws To protect the product from damages or failures that may be caused during transit the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual if necessary 1 Product safety You should conform to the regulations governing the product safety radio and noise and other regulations and should keep the safety during...

Page 3: ...e 25 A x 2 Dimensions 268 W x 52 H x 250 D mm Weight 2 9 kg Leads for wiring not included Maximum power output 600 W x 1 4 Ω 1 000 W x 1 2 Ω Continuous power output EW 490 W x 1 4 Ω 630 W x 1 2 Ω DIN45324 B 14 4 V Continuous power output UC ES 300 W x 1 at 14 4 V 4 Ω 20 240 Hz 0 4 THD 500 W x 1 at 14 4 V 2 Ω 20 240 Hz 0 8 THD Load impedance 4 Ω 2 8 Ω allowable Frequency response 5 240 Hz 0 5 dB 3 ...

Page 4: ...4 1 2 3 4 1 2 3 4 F E D C B A GM D510M X1R EW 2 EXPLODED VIEWS AND PARTS LIST 2 1 PACKING 14 ...

Page 5: ...anty Card HRY1157 Not used Not used 9 4 Card Not used ARY1048 Not used 10 Core Not used Not used HTX0003 11 Polyethylene Bag Not used Not used HEG0025 12 Lock Tie Not used Not used HNV0025 13 Caution Card Not used Not used HRP0008 14 Protector HHP0167 HHP0167 HHP0167 PACKING SECTION PARTS LIST NOTE Parts marked by are generally unavailable because they are not in our Master Spare Parts List Screws...

Page 6: ...6 1 2 3 4 1 2 3 4 F E D C B A GM D510M X1R EW 2 2 EXTERIOR ...

Page 7: ...825 23 Fuse 25A HEK0025 24 Pin Jack CN801 HKB0017 25 Terminal CN601 HKE0044 26 Terminal CN804 HKE0045 27 Clip HNC0054 28 Holder HNC0082 29 Insulator HNM0093 30 Buss Bar HNC0194 31 Bar HNR0124 32 Heat Sink HNR0266 33 Heat Sink HNR0267 34 Screw PBB30P140FTC 35 Screw PPZ30P120FZK 36 Badge Unit HXA0380 37 Plate Unit HXA0381 38 Light Pipe Unit HXA0383 39 Transistor Q622 2SD2395 40 Transistor Q623 2SB15...

Page 8: ...When ordering service parts be sure to refer to EXPLODED VIEWS AND PARTS LIST or ELECTRICAL PARTS LIST A a A BFC Switch A AMP PCB AMP UNIT Consists of AMP PCB CONNECTOR PCB 100K OB 8 1 2 3 4 1 2 3 4 F E D C B A GM D510M X1R EW 3 SCHEMATIC DIAGRAM 3 1 SCHEMATIC DIAGRAM GUIDE PAGE ...

Page 9: ...t parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Symbol indicates a resistor No differentiation is made between chip resistors and discrete resistors NOTE Symbol indicates a capacitor No differentiation is made between chip capacitors and discrete capacitors HEK0025 HEK0025 B CONNECTOR PCB ...

Page 10: ...10 1 2 3 4 1 2 3 4 F E D C B A GM D510M X1R EW A a A b A a A a A b 1 2 3 A AMP PCB ...

Page 11: ...11 5 6 7 8 F E D C B A 5 6 7 8 GM D510M X1R EW A a A b A a A a A b B 4 5 6 BFC Switch 100K OB ...

Page 12: ...12 1 2 3 4 1 2 3 4 F E D C B A GM D510M X1R EW A a A b A b 1 2 3 ...

Page 13: ...es the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Symbol indicates a resistor No differentiation is made between chip resistors and discrete resistors NOTE Symbol indicates a capacitor No differentiation is made between chip capacitors and discrete capacitors HEK0025 HEK0025 B CONNECTOR PCB AMP UNIT Consists of AMP PCB CONNECT...

Page 14: ...d on this PCB include all necessary parts for several destination For further information for respective destinations be sure to check with the schematic dia gram 2 Viewpoint of PCB diagrams BFC B CN703 FRONT B CN702 B CN701 14 1 2 3 4 1 2 3 4 F E D C B A GM D510M X1R EW 4 PCB CONNECTION DIAGRAM 4 1 AMP PCB ...

Page 15: ...15 5 6 7 8 F E D C B A 5 6 7 8 GM D510M X1R EW A SIDE A ...

Page 16: ...16 1 2 3 4 1 2 3 4 F E D C B A GM D510M X1R EW A A AMP PCB ...

Page 17: ...17 5 6 7 8 F E D C B A 5 6 7 8 GM D510M X1R EW A SIDE B ...

Page 18: ...18 1 2 3 4 1 2 3 4 F E D C B A GM D510M X1R EW 4 2 CONNECTOR PCB B B CONNECTOR PCB B CONNECTOR PCB SIDE A SIDE B A A A CN601 CN601 CN601 ...

Page 19: ... Q 908 Transistor KCS2785 Q 909 Transistor KSA1175 D 201 Diode 1SS133 D 601 Diode RM4Z LFJ4 D 602 Diode HZS7L B2 D 603 Diode 1SS133 D 606 Diode 1SS133 D 607 Diode 1SS133 D 608 Diode 1SS133 D 609 Diode 1SS133 D 610 Diode FML22R D 611 Diode FML22S D 612 Diode HZS16L 1 D 613 Diode HZS16L 1 D 614 Diode ERA15 02VH D 615 Diode ERA15 02VH D 616 Diode 1SS133 D 617 Diode 1SS133 D 618 Diode 1SS133 D 619 Dio...

Page 20: ...Ω HCN0003 R 459 0 01Ω HCN0003 R 461 RS1 2PMF102J R 462 RS1 2PMF102J R 466 24Ω HCN0006 R 601 RD1 4PU102J R 602 RD1 4PU473J R 603 RD1 4PU103J R 604 RD1 4PU103J R 605 RS1 16S222J R 606 RD1 4PU472J R 607 RD1 4PU472J R 608 RD1 4PU103J R 609 RD1 4PU103J R 610 RD1 4PU103J R 611 RD1 4PU472J R 612 RD1 4PU101J R 613 RD1 4PU221J R 614 RD1 4PU102J R 615 RD1 4PU221J R 616 RS1 16S101J R 617 RS1 16S103J R 618 RS...

Page 21: ...TNA103J50 C 441 CFTNA103J63 C 442 CKSRYB103K50 C 443 CKSRYB103K50 C 451 CEAT1R0M50 C 452 CEAT1R0M50 C 453 CFTNA104J50 C 454 CFTNA104J50 C 455 CFTNA394J63 C 456 CEAT100M63 C 457 CEAT100M50 C 458 CEAT100M50 C 459 CFTNA104J50 C 460 CFTNA104J50 C 461 CFTNA224J50 C 462 CFTNA104J50 C 463 CKSRYB222K50 C 464 CKSRYB222K50 C 465 CKSRYB222K50 C 469 CKSRYB331K50 C 470 CKSRYB331K50 C 471 CKSRYB331K50 C 472 CKS...

Page 22: ...C 661 CKSRYB103K50 C 662 CKSRYB103K50 C 663 CKSRYB103K50 C 664 CKSRYB103K50 C 665 CEAT2R2M50 C 701 CKCYB472K50 C 702 CKSRYB222K50 C 703 CKSRYB222K50 C 801 CKSRYB471K50 C 802 CKSRYB471K50 C 803 CEAT100M16 C 804 CEAT100M16 C 805 CQMA472J50 C 806 CQMA472J50 C 807 CCSRCH470J50 C 808 CCSRCH470J50 C 809 CCSRCH271J50 C 810 CCSRCH271J50 C 811 CKSRYB222K50 C 901 220µF 10V HCH0012 Circuit Symbol and No Part...

Page 23: ...1 DIAGNOSIS 7 1 1 DISASSEMBLY Remove the six screws Removing the Amp PCB Fig 2 1 Fig 2 Removing the Case Fig 1 Amp PCB 1 Remove the six screws and then remove the Case 2 Remove the screw 1 2 2 2 2 2 Case Fig 1 1 1 1 2 2 Remove the screw and then remove the Amp PCB 2 1 1 1 ...

Page 24: ...24 1 2 3 4 1 2 3 4 F E D C B A GM D510M X1R EW 7 1 2 CONNECTOR FUNCTION DESCRIPTION BFC Switch EW ES ...

Page 25: ...8 GPL 17 GPLS 16 NC 15 Vs 5 14 SPL2 13 SPL1 12 Vs 11 NC 10 PGND 9 Vs VReff 8 SPR1 7 SPR2 6 Vs 5 5 GPRS 4 GPR 3 NC 2 NC 1 NC 32 DGND 31 CD 30 CDsel2 29 CDsel1 28 FEED L in 27 Vs2 26 Vs1 25 Vs VRefl 24 SNL1 23 SNL2 22 GNLS 21 GNL 52 2 5V 51 NC 50 INR 49 INR 48 NC 47 NC 46 INL 45 INL 44 NC 43 NC 42 Vs Low 41 NC 40 5V DIG 39 NC 38 NTC 37 THWext 36 THWint 35 NC 34 O0 15 33 I OFCLK SGND 53 2 5V 54 MUTE ...

Page 26: ...equipped car stereo standard output of 500 mV set to the NORMAL position When using with an RCA equipped Pioneer car stereo with max output of 4 V or more adjust level to match the car stereo output level When you want to boost bass turn the bass level control clockwise BFC Beat Frequency Control Switch If you hear a beat while listening to an MW LW broadcast with your car stereo change the BFC sw...

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