Pioneer DVZ-MG6067ZN/UC Service Manual Download Page 72

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DVZ-MG6067ZH/UC

Fig.4

Removing the Tuner Control Unit (Fig.4)

Remove the two screws.

Tuner Control Unit

Fig.5

Removing the Chassis (Fig.5)

Chassis

Remove the three screws and then
remove the Chassis.

Straighten the tabs at three locations
indicated.

Remove the two screws.

Fig.6

DVD Mechanism Module

Removing the DVD Mechanism Module (Fig.6)

Remove the five screws and then
remove the DVD Mechanism Module.

Disconnect the connector and then remove
the Tuner Control Unit.

* Please refer to Mechanism Manual (CRT3495) for removing module part of DVD mechanism.
Three GGF1538 are necessary to build up MG4 mechanism.

Summary of Contents for DVZ-MG6067ZN/UC

Page 1: ...3654 6 DVD TUNER DVZ MG6067ZH UC DVZ MG6167ZH CA This service manual should be used together with the following manual s VEHICLE DESTINATION PRODUCED AFTER OEM PARTS No ID No PIONEER MODEL No U S A CANADA August 2006 39101 STK A110 M1 DVZ MG6067ZH UC CANADA August 2006 39101 STK C110 M1 DVZ MG6167ZH CA Model No Order No Mech Module Remarks CX 3150 CRT3495 MG4 DVD Mech Module Circuit Descriptions M...

Page 2: ...birth defects or other reproductive harm Health Safety Code Section 25249 6 Proposition 65 2 Be careful in handling ICs Some ICs such as MOS type are so fragile that they can be damaged by electrostatic induction 3 When the black unwoven fabric sheet applied on the case has been peeled off replace with a new sheet 4 When the screws with bond CBA1624 on the door and guide at the front side of the m...

Page 3: ...de the product Please check that neither solder debris nor screws remain inside the product 8 There should be no semi broken wires scratches melting etc on the coating of the power cord Damaged power cords may lead to fire accidents so please be sure that there are no damages If you find a damaged power cord please exchange it with a suitable one 9 There should be no spark traces or similar marks ...

Page 4: ... UNIT 28 3 5 DVD CORE UNIT 1 2 GUIDE PAGE 30 3 6 DVD CORE UNIT 2 2 36 4 PCB CONNECTION DIAGRAM 40 4 1 TUNER CONTROL UNIT 40 4 2 DSP UNIT 44 4 3 KEYBOARD UNIT 45 4 4 DVD CORE UNIT 46 4 5 CONNECTOR UNIT 50 5 ELECTRICAL PARTS LIST 51 6 ADJUSTMENT 66 6 1 DVD ADJUSTMENT 66 6 2 SYSTEM MICROCOMPUTER TEST PROGRAM 70 7 GENERAL INFORMATION 71 7 1 DIAGNOSIS 71 7 1 1 DISASSEMBLY 71 7 1 2 CONNECTOR FUNCTION DE...

Page 5: ...Usable discs DVD audio and Compact disc Distortion 0 1 or less S N 80 dB or more Separation 65 dB or more Stereo balance 2 dB within Dynamic range 80 dB or more FM tuner Frequency 87 75 MHz to 107 9 MHz S N 50 dB or more Distortion 1 0 or less Image interference 41 dB or more IF interference 91 dB or more AM tuner Frequency 530 kHz to 1 710 kHz S N 45 dB or more Distortion 1 0 or less Image interf...

Page 6: ...duct are used for disassembly For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropriate B A F B C A A B C D C D E E F F 2 2 58 59 57 60 45 89 53 91 91 91 90 46 88 1 1 2 13 10 11 2 52 26 26 26 51 49 48 40 27 25 19 50 51 52 23 52 87 87 42 63 61 95 95 56 47 38 36 28 30 37 33 34 29 54 26 41 44 62 7 6 3 3...

Page 7: ...6 Connector CN101 CKS4653 47 Holder CND2145 48 Connector Unit CWN1314 49 Connector CN108 CKM1484 50 Connector CN107 CKS5508 51 Screw PBZ30P060FSN 52 Screw PBZ30P060FSN 53 Terminal CN402 VNF1084 54 Terminal CN403 VNF1084 55 DSP Unit CWN1324 56 Screw BMZ30P060FTC 57 Connector CN1101 CKS4906 58 Connector CN1401 CKS5506 59 Connector CN1601 CKS5507 60 Connector CN1201 CKS5530 61 Shield CND2960 62 Holde...

Page 8: ...DVZ MG6067ZH UC 8 1 2 3 4 1 2 3 4 C D F A B E 2 2 DVD MECHANISM MODULE ...

Page 9: ...CND1931 24 Stair CND1932 25 Arm CND1933 26 Gear CND1936 27 Gear CND1937 28 Gear CND1939 29 Case CND3401 30 Plate CND2902 31 Sheet CNM9746 32 Sheet CNM9774 33 Arm CNV9327 34 Gear CNV8944 35 Gear CNV7854 36 Gear CNV8945 37 Holder CNV7861 38 Cam CNV7866 39 Cam CNV8778 40 Cam CNV7868 41 Arm CNV7869 42 Cam CNV8779 43 PCB Assy CWX2986 44 Lever Unit CXC2392 45 Lever Unit CXC2393 46 Cam Gear Unit CXC2435 ...

Page 10: ...FL BUSL TUL HFL2 BUSL 37 38 39 40 41 42 18 17 24 25 30 31 33 34 35 14 15 16 36 7 13 11 10 DOLSDA DOLSCL DOLSEL DOLSEL CN1201 10 CNVSS 12 5 CN601 7 RxD RXD 1 GNDD BUSY VDD 8 TxD 6 SCLK 20 RESET CNVSS RESET RXD CNVSS RESET TXTPW TXTPW HFL2 ILM Q515 ANT401 1 4 ANT B ANTENNA 2 3 CN402 SL PLLPCE PLLCE2 PDI PDO 133 ANTPW 134 2 4 6 5 PCK 7 PLCE1 PLDO PLDI PLCK PLCE2 SL PLCE2 SL PLDI PLCK PLCE1 PLDO BA033...

Page 11: ... 12 11 10 9 8 7 6 5 4 3 2 1 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 28 27 26 25 24 23 22 21 20 19 18 17 CN101 VSP K LINE ILL BULB ILL MAIN GND B ACC TEL MUTE SEC N C N C N C N C N C N C N C N C 3 4 11 12 1 2 5 6 7 9 8 17 15 13 10 14 16 BU BU AMPPW ELSDI ELS DATA1 SWD B ELS DATA2 N C NAV R ELSRE ELSDE ELSDO 1 4 5 L9820DS1 IC101 AMP SWD B REGULATOR ELS I F 1 2 3 4 7 ADM483E IC103 6 30 29 CN1...

Page 12: ...VST1 RXD MCKENA IRQPW HSTCMD TXD WAKEUP EMP BMUTE SLVSTS RXD 1Y 1A 2Y 2A 3Y 3A IC1604 TC74VHCT08AFTS1 3 V 5 V IC1603 TC74VHC08FTS1 5 V 3 V 13 12 VOUT3 VOUT4 SDIN1 3 COM 3Y0 4 5 11 LRCLK 19 SDIN3 13 SDIN2 12 SCL2 18 SDA2 SCL1 SDA1 GPIO PDN 17 11 10 9 6 BUFFER 1 2 TC7SH08FUS1 IC1400 4 AUD3V AUXG AUXDET AUXL AUXG AUXDET AUXL AUXL AUXDET AUXG AUX IL901 907 ILLUMINATION CN902 21 22 1 23 12 10 9 11 5 4 ...

Page 13: ...FK 5 V 3 V IC1602 TC74VHC08FTS1 5 V 3 V BIAS 3 5 1 2 IC1351 OPA2134UA Q1117 VD5 AUD3V SWVDD VDCONT Q1125 1 2 IC1112 LSG RT 15 13 14 Q1116 VD8 4V 5 Q1126 Q1127 Q1128 Q1118 5 V DC DC CONVERTER 8 4 V DC DC CONVERTER PH2 PH1 VIN1 VIN2 VSENSE COMP TPS54350PWP SCL DSPRST PDWN SDA GPIO GPIO SCL SDA SCL DSPRESET DSPRST MCKENA MSCKENA PDWN PDWN IRQPW IRQPW HSTCMD TXD HSTCMD WAKEUP RESET RESET WAKEUP DDCONF...

Page 14: ...5M5V216ATP 70 SRAM 2M IC1601 PD6540A FLASH MEMO IC1671 1LE 48 25 2LE ADT0 15 DQ1 16 A0 16 A16 18 A16 18 ADT0 15 ADT0 15 A0 16 A0 15 1Q1 8 2Q1 8 1D1 8 2D1 8 ADT0 15 DQ0 15 A0 19 A0 20 TC74LCX16373AFT LATCH IC1602 TC7SH86FUS1 GATE GATE GATE 41 4 25 38 26 47 33 39 68 18 1 2 XRD 17 6 XWR OE WE S 11 XWR XWR WE OE CE 28 XCSFM A19 IC1672 TC7SZ08FU 4 1 2 1 2 IC1652 TC7SZ126FU 4 26 XRD VD8 SD1 CAMSNS SWDVD...

Page 15: ...VERTER 6 7 4 LTC3411EMS IC1003 1 SRVDD BVC33 VD5PU VD5 VD5 VD5 VD5 VD8 VD8 VD8 SRVDD BVC33 ROMDATA REV ROMCK ROMCS 50 86 52 51 4 3 2 1 VIDEO GND SPD_SW1 AGND SPD_SW2 5 7 WAKE UP MG WAKEUPMG 1 VD8 SO DI SK CS WAKEUPMG WAKEUP O1 O1 EL DACCLK FSSW2 FSSW1 FSSW2 FSSW1 Y2 A2 Y3 A3 Y4 A4 Y5 A5 7 XG2 XG1 IC1651 M5M5V216ATP 70HI SRAM 2M IC1601 PD6540A FLASH MEMORY SYSTEM CONTROL ADT0 15 DQ1 16 A0 16 A0 16 ...

Page 16: ...ED VIEWS AND PARTS LIST or ELECTRICAL PARTS LIST C CN901 B CN1101 B CN1201 FM AM TUNER UNIT 220 SYSTEM MICROCOMPUTER AM 14 dBs FM 20 dBs DSEL_A DSEL_B DSEL_C WAKEUPMG FCSW 1 RLSW 1 RRSW 1 EMPHA_SENS dsel_inh CF102 CKF1062 BEEP_SW DOL_SDA DOL_SIN DOL_SCL dol_sel DSP_SDA DSP_SCL DSP_GPIO dsp_reset dol_mute pdn AC_DI AMUTE_EN fcmute AMPB SWVDSENS ELS_DI ELS_DE ELS_re ELS_DO VOL_DOWN VOL_UP BLVDSENS h...

Page 17: ...2 2 2R2 0 022 R022 Symbol indicates a resistor No differentiation is made between chip resistors and discrete resistors NOTE Symbol indicates a capacitor No differentiation is made between chip capacitors and discrete capacitors CD GA NET 8 2346 dBs HFL 8 2346 dBs DVD 12 769 dBs CD GA NET 12 653 dBs AM 0 7589 dBs FM 5 2411 dBs AUX 12 621 dBs HFL 13 491 dBs 1070 µH ...

Page 18: ...mal points for resistor and capacitor fixed values are expressed as 2 2 2R2 0 022 R022 Symbol indicates a resistor No differentiation is made between chip resistors and discrete resistors NOTE Symbol indicates a capacitor No differentiation is made between chip capacitors and discrete capacitors ...

Page 19: ... UC 19 5 6 7 8 5 6 7 8 C D F A B E A a A b A b F 5 6 7 8 9 F CONNECTOR UNIT CD GA NET 8 2346 dBs HFL 8 2346 dBs DVD 12 769 dBs CD GA NET 12 653 dBs AM 0 7589 dBs FM 5 2411 dBs AUX 12 621 dBs HFL 13 491 dBs 1070 µH ...

Page 20: ...DVZ MG6067ZH UC 20 1 2 3 4 1 2 3 4 C D F A B E A a A b A a A a A b 1 2 3 4 5 B CN1201 FM AM TUNER UNIT AM 14 dBs FM 20 dBs _SW ...

Page 21: ...M MICROCOMPUTER DSEL_A DSEL_B DSEL_C WAKEUPMG FCSW 1 RLSW 1 RRSW 1 EMPHA_SENS dsel_inh CF102 CKF1062 BEEP_SW DOL_SDA DOL_SIN DOL_SCL dol_sel DSP_SDA DSP_SCL DSP_GPIO dsp_reset dol_mute pdn AC_DI AMUTE_EN fcmute AMPB SWVDSENS ELS_DI ELS_DE ELS_re ELS_DO VOL_DOWN VOL_UP BLVDSENS hflicon hflicon FLSW 1 FRSW 1 ...

Page 22: ...DVZ MG6067ZH UC 22 1 2 3 4 1 2 3 4 C D F A B E 3 3 DSP UNIT GUIDE PAGE B a B CN1901 2 2 D CN1881 1 2 D DVD 0 dBs ...

Page 23: ... 6 7 8 5 6 7 8 C D F A B E B b B B DSP UNIT A CN105 A CN106 INPUT DVD 0 dBs CD GA NET 0 1054 dBs AM 14 dBs FM 20 dBs AUX 1 138 dBs HFL 0 3754 dBs OUTPUT CD GA NET 0 1054 dBs AM 9 dBs FM 15 dBs AUX 0 138 dBs HFL 7 6246 dBs ...

Page 24: ... 3 4 1 2 3 4 C D F A B E B a B b B b 1 2 3 B DSP UNIT A CN105 INPUT DVD 0 dBs CD GA NET 0 1054 dBs AM 14 dBs FM 20 dBs AUX 1 138 dBs HFL 0 3754 dBs OUTPUT CD GA NET 0 1054 dBs AM 9 dBs FM 15 dBs AUX 0 138 dBs HFL 7 6246 dBs ...

Page 25: ...DVZ MG6067ZH UC 25 5 6 7 8 5 6 7 8 C D F A B E B a B b B b 4 5 A CN106 ...

Page 26: ...DVZ MG6067ZH UC 26 1 2 3 4 1 2 3 4 C D F A B E A a B b B a B a B b 1 2 3 CN1881 1 2 D DVD 0 dBs ...

Page 27: ...DVZ MG6067ZH UC 27 5 6 7 8 5 6 7 8 C D F A B E A a B b B a B a B b 4 5 CN1901 2 2 D ...

Page 28: ...DVZ MG6067ZH UC 28 1 2 3 4 1 2 3 4 C D F A B E 3 4 KEYBOARD UNIT C A CN801 AUX 0 2848 dBs VOL PWR ...

Page 29: ...DVZ MG6067ZH UC 29 5 6 7 8 5 6 7 8 C D F A B E C C KEYBOARD UNIT ...

Page 30: ...DVZ MG6067ZH UC 30 1 2 3 4 1 2 3 4 C D F A B E 3 5 DVD CORE UNIT 1 2 GUIDE PAGE D a 1 2 1 2 D F PD6540A 0R0 0R0 NM B CN1401 0 7 6 5 ...

Page 31: ... 1 2 D 1 2 E 82K 1R2K 1R2K 6R8K 1 2 D M1 2 2 D 2 2 D R11 5R6K VR11 CCP1442 1k B R14 5R6K VR13 CCW1029 10k B R13 5R6K R12 4R7K VR12 CCP1442 1k B VR2 CCW1023 1k M2 E DVD CORE UNIT 1 2 PCB ASSY SERVICE STAGE ASSY SERVICE STAGE ASSY 0R0 0R0 N1401 3 3 4 2 1 ...

Page 32: ... 3 4 C D F A B E D a D b D b 1 2 E 1 82K 1R2K 1R2K 6R8K 1 2 D M1 2 2 D R11 5R6K VR11 CCP1442 1k B R14 5R6K VR13 CCW1029 10k B R13 5R6K R12 4R7K VR12 CCP1442 1k B VR2 CCW1023 1k M2 E DVD CORE UNIT 1 2 PCB ASSY TAGE ASSY 0R0 0R0 01 4 ...

Page 33: ...DVZ MG6067ZH UC 33 5 6 7 8 5 6 7 8 C D F A B E D a D b D b 1 2 82K 1R2K 1R2K 6R8K 2 2 D SERVICE STAGE ASSY SERVICE STAGE ASSY 3 3 4 2 1 ...

Page 34: ...DVZ MG6067ZH UC 34 1 2 3 4 1 2 3 4 C D F A B E A a D b D a D b 1 2 D a 1 2 E 1 PD6540A 0R0 0R0 B CN1401 0 7 6 5 ...

Page 35: ...DVZ MG6067ZH UC 35 5 6 7 8 5 6 7 8 C D F A B E A a D b D a D b 1 2 D a 1 2 F PD6540A NM ...

Page 36: ...DVZ MG6067ZH UC 36 1 2 3 4 1 2 3 4 C D F A B E 3 6 DVD CORE UNIT 2 2 2 2 D R2110 3R9K R2111 12K 1 2 D 1 2 D 1 2 D 9 830MHz PE5555A NM ...

Page 37: ...DVZ MG6067ZH UC 37 5 6 7 8 5 6 7 8 C D F A B E 2 2 D DVD CORE UNIT 2 2 2 2 D 0R0 B CN1601 ...

Page 38: ...2 0 V div 5 ms div Traverse501REV 0 5 V div 5 ms div 2 3 2 0 V div 5 ms div Traverse 5000 FWD 0 5 V div 5 ms div VHALF VHALF VHALF VHALF VHALF VHALF VHALF VHALF VHALF VHALF VHALF VHALF VHALF VHALF VHALF VHALF 2 3 2 0 V div 5 ms div Traverse5000REV 0 5 V div 5 ms div 2 TDY Multi 32REV 0 5 V div 500 µs div 2 TDY Multi 32FWD 0 5 V div 500 µs div CH1 TDY CH2 CO CO Waveforms Note 1 The encircled number...

Page 39: ...Y Focus jamp L 0 L1 0 5 V div 500 µs div 4 FDY Focus jamp L1 L 0 0 5 V div 500 µs div 4 FDY Play TD 0 5 V div 20 ms div 4 FDY 0 5 V div 1 ms div Focus close VHALF 5 CH1 DMIX 6 CH2 SRCK 7 CH3 LRCK G 2 V div 2 µs div G G 8 CH1 LO 9 CH2 RO G 1V div 500 µs div G 0 CH1 COMPO 200 mV div 10 µs div White 100 output G ...

Page 40: ...T Capacitor Connector P C Board Chip Part SIDE B SIDE A NOTE FOR PCB DIAGRAMS 1 The parts mounted on this PCB include all necessary parts for several destination For further information for respective destinations be sure to check with the schematic dia gram 2 Viewpoint of PCB diagrams FRONT CAR HARN FM AM TUNER UNIT ...

Page 41: ...DVZ MG6067ZH UC 41 5 6 7 8 5 6 7 8 C D F A B E A SIDE A 1 FRONT CAR HARNESS CAR HARNESS CAR HARNESS B CN1101 F CN107 B CN1201 C CN901 CF102 ...

Page 42: ...DVZ MG6067ZH UC 42 1 2 3 4 1 2 3 4 C D F A B E A A TUNER CONTROL UNIT PCL2 TESTIN ...

Page 43: ...DVZ MG6067ZH UC 43 5 6 7 8 5 6 7 8 C D F A B E A SIDE B ...

Page 44: ...DVZ MG6067ZH UC 44 1 2 3 4 1 2 3 4 C D F A B E 4 2 DSP UNIT B SIDE B SIDE A B DSP UNIT B DSP UNIT A CN106 D CN1901 D CN1881 A CN105 ...

Page 45: ... 5 6 7 8 5 6 7 8 C D F A B E 4 3 KEYBOARD UNIT C SIDE B SIDE A C KEYBOARD UNIT C KEYBOARD UNIT A CN801 6 5 4 2 3 1 7 9 8 AUX IN DISP EJECT AM FM XM VOL PWR DISC AUX SCAN LOAD SEEK 1 2 SEEK TUNE TUNE 1 1 4 3 2 5 1 3 4 5 6 ...

Page 46: ...DVZ MG6067ZH UC 46 1 2 3 4 1 2 3 4 C D F A B E 4 4 DVD CORE UNIT D D DVD CORE UNIT X 100 90 80 70 60 50 40 30 20 10 0 Y 10 20 30 40 50 60 SERVICE STAGE ASSY SERVICE STAGE ASSY M1 B CN1601 E D B CN1401 ...

Page 47: ...DVZ MG6067ZH UC 47 5 6 7 8 5 6 7 8 C D F A B E D SIDE A 60 70 80 90 100 110 120 ...

Page 48: ...DVZ MG6067ZH UC 48 1 2 3 4 1 2 3 4 C D F A B E D D 6 70 80 90 100 110 120 DVD CORE UNIT ...

Page 49: ...DVZ MG6067ZH UC 49 5 6 7 8 5 6 7 8 C D F A B E D X 100 90 80 70 60 50 40 30 20 10 0 Y 10 20 30 40 50 60 0 SIDE B ...

Page 50: ...DVZ MG6067ZH UC 50 1 2 3 4 1 2 3 4 C D F A B E 4 5 CONNECTOR UNIT F SIDE B SIDE A F CONNECTOR UNIT F CONNECTOR UNIT A CN104 CAR HARNESS ...

Page 51: ... B 78 46 IC NJM2068MD IC 302 A 68 67 IC NJM2068MD IC 303 B 84 56 IC NJM2068MD IC 304 A 74 77 IC NJM2068MD IC 305 B 48 84 IC BA4560F IC 306 B 47 96 IC BA4560F IC 307 B 46 48 IC NJM2068MD IC 401 A 34 116 IC BA033CC0T IC 451 A 52 114 IC L9820DS1 IC 601 A 124 36 IC PEG133C IC 602 A 101 16 IC S 80835CNNB B8U IC 603 A 91 24 IC S 93C86BD4I J8 IC 701 A 86 76 IC BA4560F IC 752 A 82 41 IC BA4560F Q 101 B 12...

Page 52: ...9 Diode UDZS7R5 B D 120 A 155 137 Diode MPG06G 6415G50 D 123 B 131 98 Diode 1SS355 D 124 A 131 77 Diode UDZS3R9 B D 126 B 139 77 Diode UDZS5R6 B D 128 A 103 118 Diode MPG06G 6415G50 D 129 A 88 124 Diode MPG06G 6415G50 Circuit Symbol and No Part No D 130 A 143 105 Diode MPG06G 6415G50 D 131 A 146 105 Diode MPG06G 6415G50 D 136 A 152 95 Diode MPG06G 6415G50 D 137 A 131 107 Diode MPG06G 6415G50 D 138...

Page 53: ...1802F R 263 A 76 30 RS1 16S332J R 264 A 65 31 RS1 16S332J R 265 B 65 29 RS1 16S3602F R 266 B 63 25 RS1 16S3602F Circuit Symbol and No Part No R 267 B 69 29 RS1 16S3602F R 268 B 70 25 RS1 16S3602F R 269 A 75 33 RS1 16S473J R 270 A 67 32 RS1 16S473J R 301 B 70 48 RS1 16S912J R 302 A 75 69 RS1 16S912J R 303 B 86 49 RS1 16S912J R 304 A 62 70 RS1 16S912J R 309 A 73 49 RS1 16S333J R 310 B 68 74 RS1 16S3...

Page 54: ... 161 40 RS1 16S3300F R 540 B 159 40 RS1 16S8200F R 541 B 158 40 RS1 16S8200F Circuit Symbol and No Part No R 542 B 164 54 RS1 16S470J R 543 B 168 57 RS1 16S105J R 544 A 97 130 RS1 10S223J R 545 A 110 142 RS1 16S471J R 546 A 105 132 RS1 10S392J R 547 A 110 137 RS1 10S562J R 548 A 110 135 RS1 10S183J R 549 A 107 129 RS1 16S103J R 550 A 110 129 RS1 16S472J R 551 A 112 121 RS1 16S471J R 553 A 110 139 ...

Page 55: ... 16S363J R 760 A 90 33 RS1 16S363J R 766 B 76 39 RS1 16S473J R 768 A 74 41 RS1 16S0R0J Circuit Symbol and No Part No R 769 A 92 46 RS1 16S152J R 770 B 90 48 RS1 16S473J R 801 A 149 18 RS1 16S102J R 802 A 151 18 RS1 16S102J R 803 A 134 14 RS1 16S104J R 805 A 132 8 RS1 16S103J R 806 A 132 9 RS1 16S103J CAPACITORS C 101 A 126 122 3 000 µF 16 V CCH1596 P45 C 102 B 123 125 CKSQYB104K50 C 103 A 172 116 ...

Page 56: ... CEJQ220M16 C 514 B 166 57 CKSRYB472K50 C 515 A 100 136 CEJQ101M16 C 516 A 110 133 CKSQYB224K16 C 517 A 110 131 CKSRYB104K16 C 518 A 110 140 CKSRYB104K16 C 520 A 88 127 CKSRYB102K50 C 522 A 157 53 CKSRYB224K10 Circuit Symbol and No Part No C 601 B 125 47 CCSRCH330J50 C 602 B 120 47 CCSRCH8R0D50 C 604 B 124 31 CKSRYB104K16 C 605 B 122 31 CKSRYB104K16 C 606 A 105 19 CKSRYB102K50 C 607 A 100 24 CEJQ2...

Page 57: ...73J R 921 B 13 116 RS1 10S151J R 922 B 10 85 RS1 10S151J R 923 B 11 89 RS1 16S221J R 924 B 15 116 RS1 16S471J Circuit Symbol and No Part No R 925 B 50 188 RS1 10S333J R 926 B 70 170 RS1 10S101J R 927 B 65 176 RS1 10S101J R 928 B 67 176 RS1 10S101J R 930 B 16 38 RS1 8S150J R 931 B 16 44 RS1 8S120J R 932 B 19 104 RS1 8S150J R 933 B 19 98 RS1 8S120J R 934 B 19 121 RS1 8S150J R 935 B 19 127 RS1 8S120J...

Page 58: ...12 288 MHz CSS1519 EF1102 B 27 146 EMI Filter CCG1162 EF1103 B 37 146 EMI Filter CCG1162 EF1104 B 27 149 EMI Filter CCG1162 EF1105 B 42 13 EMI Filter CCG1162 RESISTORS R 1122 B 25 154 RS1 16SS223J Circuit Symbol and No Part No R 1124 B 29 154 RS1 16SS391J R 1125 B 41 151 RS1 16S8R2J R 1129 B 27 140 RS1 16SS160J R 1130 B 29 141 RS1 16SS1001D R 1131 B 27 141 RS1 16SS1800D R 1132 B 25 140 RS1 16SS33R...

Page 59: ...6SS100J R 1431 B 25 86 RS1 16SS100J R 1432 B 21 84 RS1 16SS473J R 1433 B 23 85 RS1 16SS100J Circuit Symbol and No Part No R 1434 B 16 98 RS1 16SS473J R 1436 B 14 98 RS1 16SS473J R 1438 B 13 95 RS1 16SS472J R 1439 B 13 88 RS1 16SS100J R 1440 B 12 86 RS1 16SS100J R 1441 B 14 86 RS1 16SS100J R 1442 B 15 86 RS1 16SS681J R 1443 B 19 84 RS1 16SS473J R 1445 A 19 87 RS1 16SS100J R 1446 B 15 98 RS1 16SS473...

Page 60: ...NP100M10 C 1218 B 15 49 CKSYB475K10 C 1219 B 11 51 CKSYB475K10 C 1220 B 11 48 CKSYB475K10 Circuit Symbol and No Part No C 1221 B 9 46 CKSYB475K10 C 1222 B 8 22 CKSYB475K10 C 1223 B 11 22 CKSYB475K10 C 1224 B 13 22 CKSYB475K10 C 1225 B 15 25 CKSYB475K10 C 1226 B 17 25 CKSYB475K10 C 1230 B 19 25 CKSYB475K10 C 1231 B 21 25 CKSYB475K10 C 1232 B 22 29 CKSSYB104K10 C 1233 A 14 22 CKSYB475K10 C 1234 A 25...

Page 61: ... No Part No D 1101 A 49 91 Diode 1SS355 D 1102 A 49 96 Diode 1SS355 D 2001 B 94 36 Diode DAN202U L 1001 A 77 30 Inductor CTF1623 L 1002 A 86 26 Inductor CTF1624 L 1022 A 9 5 Inductor CTF1558 L 1101 A 19 99 Inductor CTF1305 L 1501 A 118 69 Inductor CTF1378 L 1502 A 121 61 Inductor CTF1487 L 1503 B 75 71 Inductor CTF1488 L 1554 A 89 98 Inductor CTF1473 L 1555 A 90 100 Inductor CTF1473 L 1556 A 96 10...

Page 62: ...1 60 RAB4CQ101J R 1504 A 82 58 RS1 16SS0R0J R 1505 A 83 58 RS1 16SS0R0J R 1506 A 84 60 RAB4CQ101J Circuit Symbol and No Part No R 1507 A 86 63 RS1 16SS0R0J R 1508 A 87 60 RAB4CQ101J R 1509 A 87 58 RS1 16SS0R0J R 1511 A 90 60 RAB4CQ101J R 1512 A 90 58 RS1 16SS0R0J R 1513 A 92 59 RS1 16SS473J R 1514 A 93 61 RS1 16SS104J R 1515 A 105 66 RS1 16SS222J R 1522 A 103 68 RS1 16SS103J R 1523 A 94 61 RS1 16S...

Page 63: ... 12 29 RS1 16SS0R0J R 1922 A 16 30 RS1 16SS0R0J R 1923 A 117 82 RS1 16SS221J Circuit Symbol and No Part No R 1924 B 26 33 RS1 16S221J R 1927 A 15 30 RS1 16SS0R0J R 1931 B 25 26 RS1 16SS0R0J R 1933 B 25 27 RS1 16SS0R0J R 1938 A 16 36 RS1 16SS0R0J R 1945 B 24 36 RS1 16SS0R0J R 1947 A 115 77 RS1 16SS221J R 1954 A 16 26 RS1 16SS221J R 1955 A 18 27 RS1 16SS221J R 2000 A 118 32 RS1 16SS104J R 2001 A 120...

Page 64: ... CKSSYB104K10 C 1507 A 79 63 CKSSYB104K10 C 1508 A 82 63 CKSSYB104K10 Circuit Symbol and No Part No C 1509 A 85 63 CKSSYB104K10 C 1510 A 90 63 CKSSYB104K10 C 1511 A 96 63 CKSSYB104K10 C 1512 A 102 68 CKSSYB104K10 C 1513 A 103 73 CKSSYB104K10 C 1514 A 103 78 CKSSYB104K10 C 1515 A 103 80 CKSSYB104K10 C 1516 A 82 96 CKSSYB104K10 C 1517 A 78 96 CKSSYB104K10 C 1518 A 76 96 CKSSYB104K10 C 1519 A 76 97 C...

Page 65: ... CKSSYB104K10 C 1881 B 19 46 CKSSYB104K10 C 1901 A 19 46 CKSRYB474K10 C 1902 A 29 54 22 µF 6 3 V CCH1300 C 1903 A 28 48 CSZSC101M10 C 1910 B 10 15 CKSRYB102K50 C 2001 A 120 30 CKSYB106K6R3 C 2002 A 114 48 CKSRYB105K10 C 2003 A 112 49 CKSSYB103K16 C 2004 A 110 48 CKSSYB103K16 C 2005 A 109 54 CKSQYB475K10 C 2006 A 103 54 CKSSYB103K16 C 2007 A 96 41 CKSSYB104K10 C 2008 A 111 29 CKSSYB104K10 C 2009 A ...

Page 66: ...hen you turn off Acc in a static test mode please be sure to check that the mechanism has stopped 4 6 Reset DVD source ON Mechanism select Mechanism test mode 4 A DISP 5 Command for Test Mode 7 Command for Test Mode 8 3 4 TRACK DOWN Command for Test Mode 5 Command for Test Mode 6 Command for Test Mode 3 Command for Test Mode 4 1 2 Command for Test Mode 1 Command for Test Mode 2 Button Application ...

Page 67: ...er1 Focus Gain Coefficient Layer0 Focus Gain Coefficient Layer1 Tracking Gain Coefficient Layer0 Tracking Gain Coefficient Layer1 AS normalization adjustment feature Layer0 AS normalization adjustment feature Layer1 2FFF 0000 Layer L0 2000 0000 Layer L1 2100 0000 y Layer L0 4X00 0000 Layer L1 4X00 0000 y 3000 0000 3FFF 0000 3B00 0000 0 DVD x 1 3 1 6CAV CD x 2CLV 4X00 0000 3C00 0000 0 4A00 0000 0 J...

Page 68: ...Non playable disc NON PLAYABLE DISC 0X90 Different region disc DIFFERENT REGION DISC 0XFF Undefined error Error FF Error code of read error Part of XX Error Code Contents Display 0X99 Data cannot read Please confirm the disc 0X80 The address cannot be found Please confirm the disc 0X90 Focus error Please confirm the disc 0X91 Spindle lock NG DVD is stopping because mechanism detected abnormality 0...

Page 69: ...72 00 Track Minute Second 3 To select the LOAD motor press the 5key Default bit11 loadsidesw The states of the loading switches bit12 loadpht bit10 loadoksw Half emp fill OFF ON OFF ON OFF ON E L V L I F T C L M P P L A Y bit2 CamEokSW OFF 01 05 07 06 04 ON OFF ON OFF ON bit1 CamloadSW bit0 CamclampSW The states of the CAM switches 4 To select the SPDL claws press the 6 key Caution SPDL claw test ...

Page 70: ...EST PROGRAM TUNER CONTROL UNIT SIDE A TUNER CONTROL UNIT SIDE B PCL2 TESTIN Connection Diagram No Measurement condition Measurement point Adjustment point Adjustment Method 1 Temperature 10 C to 30 C PCL2 TC601 Frequency Counter 1 ACC B UP ON 312 5 kHz 0 001 kHz 2 TESTIN 5 V ...

Page 71: ...g the Grille Assy Fig 1 1 1 Fig 2 Holder Case Removing the Holder Fig 2 Remove the four screws and then remove the Holder 1 2 Remove the two screws and then remove the Grille Assy 1 2 2 1 1 1 Fig 3 Rear Cover Removing the Rear Cover Fig 3 Remove the seven screws and then remove the Rear Cover 1 1 1 1 Remove the screw and then remove the Case 1 1 1 1 ...

Page 72: ...sis 3 1 1 2 Straighten the tabs at three locations indicated 3 Remove the two screws 1 1 1 Fig 6 DVD Mechanism Module 1 1 1 1 1 Removing the DVD Mechanism Module Fig 6 1 Remove the five screws and then remove the DVD Mechanism Module Disconnect the connector and then remove the Tuner Control Unit Please refer to Mechanism Manual CRT3495 for removing module part of DVD mechanism Three GGF1538 are n...

Page 73: ...D B 27 NC B CAM 28 ELS DATA1 29 ELS DATA2 30 REM 31 NC 32 NC 1 GA NET B 2 SYSTEM ACC 3 GND BUS 4 SHIELD GND 5 R 6 L 7 GA NET B 8 GA NET ILLUMI 9 BUS 10 BUS 11 GA NET GND 12 NC 13 R 14 L 1 MAIN GND 2 NC 3 NC 4 NC 5 NC 6 ILLBULB 7 B 8 NC 9 NC 10 NC 11 NC 12 ILL 13 K LINE 14 TEL_MUTE 15 SECURITY 16 ACC 17 VSP 1 RF IN 2 RF SH 3 ANT B 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4...

Page 74: ...BIAS PGND AGND VSENSE VIN Input supply voltage 4 5 V to 20 V UVLO Undervoltage lockout pin PWRGD Power good output RT Frequency setting pin SYNC Bidirectional synchronization I O pin ENA Enable COMP Error amplifier output VSENSE Inverting node error amplifier AGND Analog ground PGND Power ground VBIAS Internal 8 0V bias voltage LSG Gate drive for optional low side MOSFET PH Phase node Connect to e...

Page 75: ...ST LRCK MODE1 MODE0 FMT1 FMT0 OSR SCKI VDD DGND DOUT BCK Block Diagram 1Y0 1Y1 2Y0 2Y1 3Y0 1 COM INH B A 3 COM 3Y1 2 COM C 11 10 9 6 15 14 12 13 2 1 5 3 4 Block Diagram BCK VINL Reference VREF1 VREF2 VINR Delta Sigma Modulator Delta Sigma Modulator 1 64 1 128 Decimation Filter with High Pass Filter Power Supply AGND VCC VDD DGND Clock Timing Control Serial Interface Mode Format Control LRCK DOUT F...

Page 76: ... SDIN3 SDOUT1 SDOUT2 SDOUT3 SDOUT4 Code ROM Clock Control MCLK LRCLK SCLKIN SCLOUT1 SCLOUT2 AVSS VR_PLL XTLI XTLO MCLKI MICROCLK_DIV GPIO CS0 DVDD1 DVSS1 SDIN1 SDIN2 SDIN3 SDIN4 SDA1 SCL1 SDA2 SCL2 LRCLK AVDD vreg_en PLL2 PLL1 PLL0 TEST reset pdn DVDD2 DVSS2 VR_DIG SDOUT1 SDOUT2 SDOUT3 SDOUT4 SCLKOUT2 SCLKOUT1 MCLKO SCLKIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 38 37 36 35 34 33 32 31 30 ...

Page 77: ...etect Enhanced Multilevel Modulator DATA1 DATA2 DATA3 FMT1 FMT0 ZEROA AGND V 5 V 6 V 1 SCKI BCK LRCK DEMP1 DEMP0 V V V 4 V 3 V 2 OUT OUT OUT COM OUT OUT OUT CC Output Amp and Low Pass Filter Output Amp and Low Pass Filter Output Amp and Low Pass Filter Output Amp and Low Pass Filter Output Amp and Low Pass Filter Output Amp and Low Pass Filter 14 VCC 13 4B 12 4A 11 4Y 10 3B 9 3A 8 3Y 1 1A 2 1B 3 1...

Page 78: ...SDRAM data IO power supply SDRAM data GND SDRAM data IO power supply Power supply GND Memory address Memory write enable Memory address data IO power supply GND Memory address Memory address data IO power supply GND Memory address data Memory chip select Memory address data Memory address Memory address data IO power supply GND Memory address data Memory output Read enable Memoryaddressbus The fla...

Page 79: ...I I I O O I I O O O I O O I O trigger for debug Output trace clock for debug I O trace data for debug Output trace status for debug Power supply Front end clock input GND Inside monitor Power supply GND Inside monitor Power supply DRC VCO GND DRC VCO Reference voltage gm cEQ gm cEQ Inside analog monitor DPDOFTR Inline data Inline capacitor Reference voltage Analog current Analog GND RF input RF in...

Page 80: ...O O O O O I O O O O O O O O O Analog power suplly Inside DAC bias current Analog GND Inside DAC GND Backend clock input IO power supply Exterior audio clock Composite audio clock LR chanel clock output Bit clock output Audio down mixing GND Audio data IEC958 digital audio output IO power supply GND SDRAM data Power supply SDRAM data IO power supply SDRAM data GND IO power supply SDRAM data GND SDR...

Page 81: ...9 VSSQ DQ28 DQ27 VDDQ DQ26 DQ25 VSSQ DQ24 VSS 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 VDD DQ0 VDDQ DQ1 DQ2 VSSQ DQ3 DQ4 VDDQ DQ5 DQ6 VSSQ DQ7 NC VDD DQM0 WE CAS RAS CS A11 BA0 BA1 A10 AP A0 A...

Page 82: ... DO KS6 P2 10 KEY SCAN CONTROL REGISTER SHIFT REGISTER KEY BUFFER GENERAL PORT CLOCK GENERATOR CCB INTERFACE LC75700TS re DE DI VCC B A GND 1 2 3 4 8 7 6 5 RO D R ADM483E S 93C86BD4I J8 CS SK DI NC TEST DO GND VCC 1 2 3 4 8 7 6 5 CS Chip select input SK Serial clock input DI Serial data input DO Serial data output GND Ground TEST Test NC No connection VCC Power supply ...

Page 83: ...ed PWM input Speed pulse input PWM input Illumination control input Illumination sense input External data bus width change input Processor mode change input Test program mode input Analog tests Reset Clock output GND Clock input Power supply Not used Backup sense input ACC sense input Not used PWM output LCD back light brightness control output BEEP sound output direction switching output PWM out...

Page 84: ...Power supply REAR Rch NAVI audio switching GND FRONT Lch NAVI audio switching FRONT Rch NAVI audio switching EEPROM Chip enable output EEPROM Serial clock output EEPROM Serial data input EEPROM Serial data output Model sense 3 input XM connected model sense input L With XM H Without XM ELS AMP connected model sense input L Connected H Not connected Not used A C communication data input Not used Po...

Page 85: ...hflicon HFLSENS AVSS TELMUTE VREF AVCC LETDI I I O O O I O O I O I I I I I DPL II ON OFF sense input L OFF H ON LCD back light input short circuit earth fault breaking sense LCD back light power control output LCD INH output switching LCD ON OFF KEY device communication chip enable output LCD chip enable output KEY device communication data input LCD data input KEY device communication clock outpu...

Page 86: ... by A18 A17 A7 A6 A5 A4 A3 A16 byte VSS DQ15 A 1 DQ7 DQ14 DQ6 DQ13 DQ5 DQ12 DQ4 VCC DQ11 DQ3 DQ10 DQ2 DQ9 DQ1 DQ8 DQ0 oe VSS 23 24 26 25 A2 A1 ce A0 A 1 A0 A20 DQ0 D15 byte ce oe RY by reset ACC VCC VSS 8 9 4 5 6 7 3 1 Data output Address input Address input Data input output Mode select Chip enable input Output enable input Ready Busy output Reset Acc Power supply GND PD6540A 1 25 26 50 51 75 76 ...

Page 87: ...m microcomputer reset signal Connected to the oscillator for sub clock connected to VSS via the resistor Connected to the oscillator for sub clock Open Connected to EVDD or EVSS via the resistor Reserve P BUS reset Reserve IIC BUS reset Interruption to the reduced voltage Interruption to rise up the detection of DVD CD DISC insert Reserve P BUS serial data input Reserve P BUS serial data output Re...

Page 88: ... completed DVD CD power supply control A pin DVD CD power supply control B pin AV check entry Unit check entry Reserve DVD IN Port SW1 to set the speed of HOST PC UART SW2 to set the speed of HOST PC UART Not used B power supply GND B power supply positive power supply 3 3 V Master clock output control for CD SW1 switching fs CG SW2 switching fs CG PC connected DTR Emphasis ON OFF Switching CD DVD...

Page 89: ...ite control You can write EEPROM when EEPROM write control is Low Ordinary non connection 8 CE1 I I chip enable 1 Chip enable for AF RF High active 9 CK clock Clock data input 10 DI I data in Data input 11 LDET O lock detector Low active 12 OSCGND osc ground Ground of oscillator block 13 ROM_VDD power supply Power supply for EEPROM pin 13 is connected with a power supply of micro computer 14 DO O ...

Page 90: ...MS1 PNL 5V GND PNL 5V REMOTE FL PRE FR PRE RL PRE RR PRE CEN PRE SUB PRE AMP MUTE VSP HFT SIG HFT MUTE CMS1 FL PRE FR PRE RL PRE RR PRE SUB PRE RR SHIELD Pioneer PNL CLK PNL INH LCD BL PNL 5V FRONT SP REAR SP SUB WOOFER AMPLIFIER Panasonic ANTENNA BOOSTER ANTENNA SO A C CLK A C A C SH HFT SIG HFT SIG HFT SHILD SW PANEL H U GA NET STANLEY PNL CE PNL SH PNL 5V GND Sumitomo L R BUS SYS ACC SHIELD GND...

Page 91: ...ower on operation After that proceed to each source operation POWER key AVcc Vref 5 V 143 142pin bsens 26pin asens 27pin IPPW H 53pin ASENBO H 52pin SWVDD H 110pin syspw L 111pin Starts communication with key display IC Starts communication with PBUS MG4 Vcc 5 V 23 39 59 74 91 132pin L L Power ON ...

Page 92: ...OPERATIONS SCAN AM FM UC AM CA FM CA SEEK TUNING MANUAL TUNING POWER VOLUME Radio DVD CD LOAD DVD CD EJECT DVD CD INDICATION OF DISC INFORMATION TRACK NUMBER SEARCH FAST FAST POWER VOLUME DISC SELECT PRESET CHANNEL MEMORY PRESET CHANNEL RECALL DVD CD ...

Page 93: ...DVZ MG6067ZH UC 93 5 6 7 8 5 6 7 8 C D F A B E ...

Page 94: ...Remarks Before shipping out the product be sure to clean the following portions by using the prescribed cleaning tools Portions to be cleaned Cleaning tools DVD pickup lenses Cleaning liquid GEM1004 Cleaning paper GED 008 Grease List Name PG641 Jig No GEM1024 Remarks Mechanism Module Unit SERVICE Assembly jig for MG4 3pcs 40 Pin flexible extension ...

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