Pioneer DV-585A-S Service Manual Download Page 13

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DV-585A-S

IC7301

Video Driver

6 ch

IC4006

REG+1.8V IC

T501

Power Transformer

F501
Fuse

POWER PCB ASSY

S_C OUT

CR out

S_Y OUT

J7301

J8102

J7302

CP502

CP4003

J501

CVBS

DIGITAL OUT
COAXIAL

S2 VIDEO OUT

VIDEO
OUT

AC IN

Y out

CB out

P.CON+12V

V out

AT+12V for MUTE

P.CON+5V

P.CON+6V

P.CON+3.3V

AT+3.3V

FL DC–

FL DC+

-28V

V+3

V+5V V+5S

V+3A

V+3E

V+3F

V+12

V+12AT

V+6A

V+5A

(AUDIO DAC)

(MPEG SDRAM FLASH)

(AUDIO VIDEO DAC)

(FLIP/LED/IR/RESET)

(CORE)

(AUDIO AMP)

(AUDIO MUTE)

(MOTOR)

(VIDEO OPT/COAX)

(OPU)

(F/E)

V+1P8

OPTICAL

IC8001

4 ch BUS SW

CP7301

CP503

J8101

CVBS

SCART

CVBS

AUDIO L

AUDIO R

IC8004 PCM1742KE

AUDIO DAC (C, Lfe)

AUDIO LPF & AMP

IC8006-1/2

BA4560F

IC8006-2/2

IC8005 PCM1742KE

AUDIO DAC (Ls, Rs)

IC8007-1/2

BA4560F

IC8007-2/2

IC8003 PCM1742KE

AUDIO DAC (L, R)

IC8008-1/2

BA4560F

IC8008-2/2

VOUTL

VOUTR

ASDAT2

VOUTL

VOUTR

ASDAT1

VOUTL

VOUTR

ASDAT0

OS8101

Q8103

CP8001

(2P)

CP8102

(2P)

SPDIF

GND

J8002

J8001

AUDIO
OUT
(5.1 ch)

CENTER

SUB
WOOFER

SURROUND

FRONT

AUDIO
OUT (2 ch)

4/6

5/6

6/6

Summary of Contents for DV-585A-S

Page 1: ...E LTD 253 Alexandra Road 04 01 Singapore 159936 PIONEER CORPORATION 2005 STANDBY ON 585A DV 585A S RRV3161 DVD PLAYER DV 585A S THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL S AND TYPE S Model Type Power Requirement Region No Remarks DV 585A S WYXTL AC220 240V 2 DV 585A S WVXTL AC220 240V 2 DV 585A K WYXTL AC220 240V 2 DV 585A S WYXTL UR AC220 240V 5 For details refer to Important Check Points ...

Page 2: ...ENGTH 780 nm Additional Laser Caution See page 49 1 Laser diode is driving with Q2303 Q2305 650nm LD and Q2302 Q2304 780nm LD on the DVD MT PCB Assy Therefore when short circuit between the emitter and collector of these transistors or the base voltage is supplied for transistors turn on the laser oscillates failure mode In the test mode there is the mode that the laser oscillates except for the d...

Page 3: ...the product Please check that neither solder debris nor screws remain inside the product 8 There should be no semi broken wires scratches melting etc on the coating of the power cord Damaged power cords may lead to fire accidents so please be sure that there are no damages If you find a damaged power cord please exchange it with a suitable one 9 There should be no spark traces or similar marks on ...

Page 4: ...PCB CONNECTION DIAGRAM 37 4 1 LOADING and SW PCB ASSYS 37 4 2 DVD MT PCB ASSY 38 4 3 OPERATION and OPERATION 2 PCB ASSYS 42 4 4 POWER PCB ASSY 44 5 PCB PARTS LIST 46 6 ADJUSTMENT 48 6 1 WHEN REPLACING DVD DECK 48 6 2 TEST MODE 49 6 3 TEST MODE IN 50 6 4 DISC REMOVAL METHOD 51 7 GENERAL INFORMATION 52 7 1 DIAGNOSIS 52 7 1 1 DISPLAY SPECIFICATION OF THE TEST MODE 52 7 1 2 FUNCTIONAL SPECIFICATION OF...

Page 5: ... 7 Vp p 75 Ω PR color Output level 0 7 Vp p 75 Ω Jack RCA S video output Y luminance Output level 1 Vp p 75 Ω C color Output level 286 mVp p 75 Ω Jack S video Video output Output level 1 Vp p 75 Ω Jack RCA Audio output 1 stereo pair Output level During audio output 200 mVrms 1 kHz 20 dB Number of channels 2 Jacks RCA Audio output multi channel L R C SW SL SR Output level During audio output 200 mV...

Page 6: ...ore when replacing be sure to use parts of identical designation Screws adjacent to mark on product are used for disassembly For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropriate NOTES 15 14 3 4 14 3 For WVXTL type For WVXTL type and WYXTL UR type For WVXTL type Only For WYXTL type and WYXTL UR t...

Page 7: ...ft Sheet 791WHA0100 14 Package See Contrast table 2 15 Gift Box See Contrast table 2 NSP 16 Poly Bag 791WHAA040 17 Package Pad 792WHA0604 Mark No Description Part No Mark No Symbol and Description DV 585A S WYXTL DV 585A S WVXTL DV 585A S WYXTL UR DV 585A K WYXTL 1 Cord Set AC 1206158802 1206138802 1206158802 1206158802 7 Operating Instructions English Not used J2G60301B Not used Not used 8 Operat...

Page 8: ...130 DVD PCB ASS Y A A A CONTACT SIDE NON CONTACT SIDE A B C F Refer to 2 3 05 DVD MECHA ASSY FRONT PANEL SECTION 20 20 20 20 20 1 19 19 21 21 21 21 13 8 19 4 5 14 19 19 13 2 3 19 19 101 7 22 22 26 22 11 13 13 16 16 10 6 19 18 18 18 18 PCB240 POWER PCB ASS Y 9 23 24 25 PCB280 OPERATION 2 PCB ASS Y PCB270 OPERATION 1 PCB ASS Y 15 17 ...

Page 9: ...able 2 NSP 101B Plate Display 711WPA0225 101C Flap DVD See Contrast table 2 101D Badge Brand See Contrast table 2 NSP 101E Button Cap Power See Contrast table 2 NSP 101F Button Cap Play See Contrast table 2 NSP 101G Button Frame 3 738WPA0131 NSP 101H Button Frame 4 738WPA0137 NSP 101I Button Frame 1 See Contrast table 2 NSP 101J Button Frame 2 See Contrast table 2 101K Spring Flap DVD 743WKAA012 N...

Page 10: ...y separately If the repair is needed replace the DVD MECHA ASS Y PCB610 LOADING MOTOR PCB ASS Y CD2302 Do not replace the parts Because minute adjustments are needed if this condition is disassembled further more If the repair is needed replace the DVD MECHA ASS Y SW PCB ASS Y 10 AB AB AB AA 34 15 14 21 18 11 23 9 AB 19 1 29 AB AB 3 12 20 6 4 SW1 31 PCB640 27 22 22 16 2 CD2001 24 5 25 26 32 8 13 3...

Page 11: ... Gear Pulley 92P100123A 15 Gear Main 92P100124A 16 Gear Feed 92P100116A 17 SW PCB Assy PCB640 A2F101A640 18 Plate Clamper 92P000023A NSP 19 Loader SUB Assy 92AAA0019A 20 Clamper 92P100122A 21 Screw Pan M1 7x3 P3 814011730U 22 Screw Pan M1 7x2 3 P3 814011723U 23 Rack Loading 92P100121A 24 Gear Motor 92P100088A 25 Feed Rack Assy 92AAA0017A 26 Screw T Tite B M1 7x5 0 P3 813381750U 27 Screw Gear Feed ...

Page 12: ...D 3 4 SLD 21 21 T 22 22 T 23 23 F 24 24 F 5 5 E 2 2 10 10 11 11 9 9 6 6 30 7 6 9 8 11 10 5 12 13 4 48 19 18 2 5 4 3 194 49 F M SLED MOTOR M SW PCB ASSY DVD MECHA ASSY D DVD MT PCB ASSY A A OPERATION 2 PCB ASSY C OPERATION PCB ASSY B CP2302 CD2302 LOADING MOTOR SW1 2 4 LD 1 5 LD 3 3 OPEN 5 1 CLOSE M LOADING MOTOR PCB ASSY E IC4005 64Mbit SDRAM IC4001 EEPROM S_C 196 CR 203 Y 200 CB 202 CVBS 198 228 ...

Page 13: ...IO VIDEO DAC FLIP LED IR RESET CORE AUDIO AMP AUDIO MUTE MOTOR VIDEO OPT COAX OPU F E V 1P8 OPTICAL IC8001 4 ch BUS SW 5 1 3 8 10 12 8 12 10 5 3 1 15 11 7 19 3 1 9 4 7 2 5 11 10 3 6 CP7301 CP503 J8101 R L CVBS B G R SCART R G B CVBS AUDIO L AUDIO R IC8004 PCM1742KE AUDIO DAC C Lfe AUDIO LPF AMP 3 2 IC8006 1 2 BA4560F IC8006 2 2 1 8 5 6 7 IC8005 PCM1742KE AUDIO DAC Ls Rs 3 2 IC8007 1 2 BA4560F IC80...

Page 14: ... F E VCC GND TRKG RIN TRKG DRV FOCS RTN FOCS DRV 1 2 3 4 5 6 OPTICAL PICKUP SSS 13 2 SW1 GND SW SW 2 CLOSE SW 1 OPEN LOADING MOTOR LOADING MOTOR BCZ3B52 M2603 GND SW FEED MOTOR SPINDLE MOTOR SPINDLE MOTOR FEED MOTOR PICK UP INNER LIMIT SWITCH JCV9B06 M2601 M M M BCZ3B03 M2602 SW2 ESE22MH24 CD2301 CD2302 2H062102 2H052601 VRCOM CP4002 11 10 9 8 7 6 5 4 3 2 1 11 10 9 8 7 6 5 4 3 2 1 CP601 CLK DI M t...

Page 15: ...01 Y Cb Cr S VIDEO OUT AUDIO OUT L J8001 R J501 LIVE BLUE BROWN AC IN 1 2 NEUTRAL Y C CP502 14P Cord Connector 06C32E3504 C3223003 CP8102 SPDIF GND 2 1 A2001WV2 2P CP8001 SPDIF GND 2 1 2 1 2 1 J8002 J8002 J8001 AUDIO OUT 5 1 ch CENTER SUB WOOFER SURROUND L R FRONT L R When ordering service parts be sure to refer to EXPLODED VIEWS and PARTS LIST or PCB PARTS LIST The mark found on some component pa...

Page 16: ...DV 585A S 16 1 2 3 4 1 2 3 4 C D F A B E 3 3 DVD MT PCB 1 6 ASSY RF D A B C E F D A B C E RF RF F 1 17 MPEG MICON DVD MT PCB ASSY A2G604A130 A 1 6 MPEG MICON RF AMP BLOCK 3 6 A 2 6 A A 1 6 EEPROM ...

Page 17: ...O SIGNAL ROUTE Y ch SC S VIDEO SIGNAL ROUTE C ch R CR VIDEO SIGNAL ROUTE R CR ch G Y VIDEO SIGNAL ROUTE G Y ch B CB VIDEO SIGNAL ROUTE B CB ch D AUDIO DATA SIGNAL ROUTE DA AUDIO SIGNAL ROUTE Digital SY SC SY SC R CR G Y B CB R CR G Y B CB D DA D DA A 1 6 CP601 B 6 6 A 4 6 A 5 6 A RESET IC ...

Page 18: ...2 6 ASSY NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE NOTE THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK DVD MT PCB ASSY A2G604A130 A 2 6 MEMORY BLOCK A 2 6 1 6 A 1 6 A ...

Page 19: ...DV 585A S 19 5 6 7 8 5 6 7 8 C D F A B E 64Mbit SDRAM 16Mbit FLASH A 2 6 ...

Page 20: ... EACH PART WAS MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE F F E E D D C C B B RF RF A A A 3 6 DVD MT PCB ASSY A2G604A130 A 3 6 LOADER MOTOR DRV BLOCK CD2302 E To PICKUP CD2301 D ...

Page 21: ...DV 585A S 21 5 6 7 8 5 6 7 8 C D F A B E RF RF SIGNAL ROUTE A RF B C D E F 17 18 15 16 A 3 6 6 6 A 1 6 A MOTOR DRIVE IC ...

Page 22: ... 6 ASSY CP8001 D AUDIO DATA SIGNAL ROUTE DA D D D D D D DA AUDIO SIGNAL ROUTE Digital DA AUDIO SIGNAL ROUTE L ch 6 6 A 5 6 A 2 2 F 1 6 A A 4 6 DVD MT PCB ASSY A2G604A130 A 4 6 AUDIO JACK BLOCK AUDIO DAC C Lfe AUDIO DAC Ls Rs AUDIO DAC L R INVERTER 3 4 7 8 6 5 ...

Page 23: ...DV 585A S 23 5 6 7 8 5 6 7 8 C D F A B E NOTE THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK A 4 6 AUDIO LPF AMP AUDIO LPF AMP AUDIO LPF AMP ...

Page 24: ... CR FROM TO MPEG MICON RF AMP FROM POWER PORT FROM AUDIO JACK Vcc1 C in MUTE1 V in YC MIX Y in GND1 BIAS I P CY in CLP Cb in MUTE2 Cr in GND2 Cr out GND2 Cb out GND2 CY out Y out GND2 V out S2 S1 C out DC out Vcc2 5 1 2 5 5 1 1 8 1 8 0 2 5 1 8 3 3 0 2 5 5 1 2 5 5 1 5 1 2 5 2 6 2 6 2 6 2 5 2 5 0 0 0 0 0 0 0 21PIN ON B7301 B7302 ON DVD MT PCB ASSY A2G604A130 A 5 6 VIDEO SEC BLOCK A 5 6 VIDEO DRIVER ...

Page 25: ...P7310 TP7307 TP7309 TP2341 TP7305 TP7306 C7330 0 1 B C7322 0 1 B C7314 470 6 3V YK C7315 470 6 3V YK C7316 1000 6 3V YK C7318 1000 6 3V YK C7329 470 6 3V YK B7304 MMZ1608R102CT B7305 MMZ1608R102CT 21PIN G D Y 21PIN B D U 21PIN R D V P H I L_RGB H ASP FS CVBS_OUT S_Y_OUT AUDIO_L AUDIO_R S_C_OUT CP503 TO POWER R CR G Y B CB GN D GN D RGB H FS AUDIO L GN D AUDIO R CVBS GN D Y C Y CB CR CVBS IN GND DB...

Page 26: ...DV 585A S 26 1 2 3 4 1 2 3 4 C D F A B E 3 8 DVD MT PCB 6 6 ASSY DVD MT PCB ASSY A2G604A130 A 6 6 POWER PORT BLOCK A 6 6 F 1 2 CP502 REG 1 8V IC ...

Page 27: ...DV 585A S 27 5 6 7 8 5 6 7 8 C D F A B E NOTE THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK A 6 6 5 6 A 4 6 A 3 6 A 1 6 A ...

Page 28: ...1L05R SKIP SW665 EVQ11L05R PAUSE SW666 EVQ11L05R EJECT SW663 EVQ11L05R PLAY 1 2 3 4 5 6 1 2 3 4 5 6 P7 P6 P5 P4 P3 P2 P1 I R V 3E LED1 V 3E SW2 SW2 SW2 STOP STOP SKIP SKIP POWER POWER PAUSE SKIP PAUSE SKIP SW1 SW1 LED1 V 3E SW1 00_6232_006_102_800 CP603 CP602 00_6232_006_102_800 B C OPERATION PCB ASSY A2G604A270 B OPERATION 2 PCB ASSY A2G502A280 C OPERATION 2 PCB ASSY SW660 STOP SW662 SKIP SW664 S...

Page 29: ...STB FP_SCK FP_DI FP_DO GR8 GR7 GR6 GR5 GR4 GR3 GR2 GR1 FP_SCK FP_DI STB FP_DO V 3E IR V 3E FLDC 28V FLDC GND STB 12 VDD 23 12 0 6 0 18 0 3 2 0 0 0 5 1 19 0 15 6 19 0 9 5 13 0 9 5 12 6 13 0 6 0 LED1 LED2 LED4 CLK 34 VDD 44 NC NC NC NC 18 0 18 0 18 0 18 0 18 0 18 0 18 0 18 0 5 0 16 0 16 0 16 0 16 0 16 0 2 9 3 2 0 7 3 4 K2 K1 DI DO OSC GND P16 P15 P14 P13 P12 P11 P10 P9 P8 P7 P6 GR12 P5 P4 P3 P2 P1 2...

Page 30: ...509 RGP10KE D 505 1N4005 EIC D513 10ERB20 TA1B2 D508 MTZJ5 6B C511 82 400V U P F501 T1 6A_L_250V 51MS016L L501 1 2 3 4 SS11V 03550 CH FH501 EYF 52BCY FH502 EYF 52BCY 1 2 3 4 1 6A 250V R507 10 1 4W 2 1 BLUE BROWN YKE31 0148N 1 2 IC502 STR A6151M 1 2 3 4 5 6 7 8 T501 81291294 10 11 12 13 14 15 16 2 3 4 6 7 8 9 16 4 2 3 0 1 3 4 L N NC D D OCP VCC GND FB OLP STARTUP PHOTO COUPLER IC504 PS2561AL1 1 V W...

Page 31: ... MTZJ3 6B D528 MTZJ5 1B D533 MTZJ2 2B D517 MTZJ4 3B D535 MTZJ5 1B D536 MTZJ3 0B D531 MTZJ27B Q505 KRC102SRTK P CON SW L505 22uH L503 22uH T SL0808 C533 100 10V Y K C 521_1 1000 16V FM C526 220 6 3V Y K C531 100 16V YK C535 330 16V YK C536 220 6 3V Y K C523_1 470 25V YK C520 100 50V YK R510_1 3 3 1W R529 220 1W IC501KIA431A AT 1 2 3 R511 68 1 4W CAUTION DIGITALTRANSISTOR Q506 KTA1504S_Y_RTK 1 10 11...

Page 32: ...ITALTRANSISTOR CRAUTION DIGITALTRANSISTOR AT 3 3V 1 P CON 12V 1 P H I L_RGB H 1 ASP FS 1 AMP_A_OUT_R 1 AMP_A_OUT_L 1 DAC_A G Y_VIDEO 1 DAC_C B U_VIDEO 1 DAC_B R V_VIDEO 1 21PIN_CVBS_VIDEO 1 A_GND 1 1 2 F F 2 2 POWER PCB ASSY A2G604A240 F 2 2 21PIN D DIGTAL AUDIO BLOCK MMZ1608R102CT P CON D5V 1 FROM TO POWER VIDEO SIGNAL ROUTE R VIDEO SIGNAL ROUTE R ch G VIDEO SIGNAL ROUTE G ch B VIDEO SIGNAL ROUTE...

Page 33: ... L8101 10uH 0 305 21PIN_R 21PIN_L 21PIN_CTL 21PIN D_G Y_OUT 21PIN D_B U_OUT 21PIN D_R V_OUT BLANKING_OUT 21PIN_CVBS_OUT NC NC NC NC NC 0 3 2 3 3 0 0 3 2 J8101 MRC 021V 07_A F 2 2 TP8101 TP8102 OS8101 OFTG038101 OPTICAL 1 2 3 H E J8102 YLC21 3055N COAXIAL 1 2 CP8102 C3223003 1 2 R8121 3 9K R8123 68 1 R8122 220 R8106 2 2K R8107 1 8K R8124 100K C8104 1 50V KA C8118 100 10V YK C8103 100P CH C8120 0 1 ...

Page 34: ...ec div 9 IC7301 pin 23 Composite Video out V 1V div H 10µsec div V 2V div H 500nsec div 5 Foot of R4050 IC8003 pin 3 AUDIO DAC LRCK 6 Foot of R4050 IC8003 pin 3 AUDIO DAC LRCK 7 Foot of R8047 IC8003 pin 1 AUDIO DAC BCK 8 Foot of R4043 IC8003 pin 2 AUDIO DAC DATA Waveform of DATA is unsettled V 2V div H 5µsec div 6 7 8 10 IC7301 pin 20 Component Video out Y V 1V div H 10µsec div 11 IC7301 pin 18 Co...

Page 35: ...s closing 17 DMSO_PLAY DMSO_OPEN DMS 3 V 1V div H 2sec div Foot of R4026 IC2301 pin 1 TROPEN 16 16 15 16 Foot of R4002 IC2301 pin 2 TRCLOSE Foot of R618 IC4002 pin 37 DMSO V 1V div H 10µsec div V 1V div H 10µsec div V 1V div H 5µsec div V 1V div H 5µsec div PLAY Braking a turn of disc OPEN KEY ON Tray opening PLAY KEY ON starting a turn of disc ...

Page 36: ...DV 585A S 36 1 2 3 4 1 2 3 4 C D F A B E ...

Page 37: ...s For further information for respective destinations be sure to check with the schematic diagram 4 View point of PCB diagrams Symbol In PCB Diagrams Symbol In Schematic Diagrams Part Name B C E D D G G S S B C E B C E D G S B C E B C E B C E Transistor Transistor with resistor Field effect transistor Resistor array 3 terminal regulator Capacitor Connector P C Board Chip Part SIDE A SIDE B SW1 SID...

Page 38: ... R4046 R4043 R4040 R4038 R4025 R4027 R4024 R4022 R4069 R4068 R4067 R4066 R4065 R4064 IC8003 IC8005 IC8004 IC7301 J8001 J8002 J7301 X4001 C40 C40 C409 B4002 C4102 W848 W847 IC8001 W829 C4046 C8058 C8069 C8068 D8003 C8027 C8030 Q8005 W839 Q8008 Q8012 Q8011 R8040 C8050 W837 C8039 R8025 W838 C8040 R8043 C8041 C8016 Q8003 Q8007 C8066 C8065 R8055 R8033 C8031 C8028 C8047 C8038 C8032 R8031 Q8006 Q8002 R80...

Page 39: ...2 C4091 C4077 C4078 C4076 C4079 C4014 C4017 C4016 C4015 R4015 R4018 R4019 R4002 R4012 R4011 R4014 R4013 R4051 R4071 R4070 R4082 R4036 R4035 R4017 R4061 R4062 R4087 R4084 NR4001 NR4002 IC4001 IC4004 IC4002 IC4005 IC4003 CP2303 CP2301 IC2301 C2306 C2312 C2307 C2313 R2328 R2330 C2319 R2326 R2327 R2310 R2311 R2313 R2312 R2316 R2317 R2318 R2325 C2314 R4016 C4008 C4009 R4003 C4002 C4003 C4001 R2338 R233...

Page 40: ...DV 585A S 40 1 2 3 4 1 2 3 4 C D F A B E SIDE B A DVD MT PCB ASSY A CP4003 CP2303 CP2302 CP4002 CP2301 ...

Page 41: ...DV 585A S 41 5 6 7 8 5 6 7 8 C D F A B E SIDE B A CP8001 ...

Page 42: ...603 2 5 6 EJECT DEE029A 3 D659 D 6 5 8 D 6 5 7 D 6 5 6 W006 W007 C674 W008 W009 R666 W805 SW660 SW665 SW667 CP602 2 5 6 POWER PAUSE STOP DEE037A 3 PAL C651 R656 R658 C659 SIDE A SIDE B OPERATION PCB ASSY B OPERATION PCB ASSY B OPERATION 2 PCB ASSY C OPERATION 2 PCB ASSY C CP603 CP603 CP602 CP602 B C ...

Page 43: ... 5 28 32 CP603 2 5 6 PLAY W004 D669 D659 D 6 5 8 D 6 5 7 D W005 W006 W001 PAL PLAY W002 W003 SW662 SW664 SW660 STOP REW FF 23 34 1 12 I C 6 5 1 C676 R655 R657 R651 R652 R653 R662 R654 C675 C658 R656 SIDE A SIDE B B ASSY B ASSY IC651 CP4002 A CP601 CP603 CP603 CP601 B C ...

Page 44: ...118 W032 W031 W030 R8120 T501 D 5 0 7 C531 R505 W010 R527 D 5 0 4 W813 W816 CC501 7 8 2 C P 5 0 3 _ 1 C535 W018 W019 W004 W001 R 5 02 W007 R542 W013 E Q502 W021 1 V A V N 3 POWER V OR V T A L V DPE004A NTSC PAL PH502 PH501 PRIMARY 1 2 3 4 5 SECONDARY L W822 D511 D513 D519 E Q510 C 5 0 5 BLACK WHITE C506 D533 1 4 IC 5 0 3 R510 D515 R539 C520 D525 W015 C523 C512 C533 D532 W814 D534 R546 C525 W022 W0...

Page 45: ...Q511 Q509 R541 R543 R509 Q505 Q513 R544 R537 R536 R531 C507 C8105 R8104 Q8104 Q8105 D8108 D8106 D8102 D8104 D8103 D8105 D8109 C541 C501 R8114 R8115 R8109 C8101 R545 R526 D8107 C8106 C510 R519 R8108 R8102 D8101 Q8102 Q8101 C8119 R8106 R8107 R8121 C8102 Q8103 C8120 R8122 R8123 C8103 R8124 R8125 C8117 R547 R8127 B8101 B8103 POWER PCB ASSY F F SIDE B CP503 CP502 J8101 J8102 OS8101 ...

Page 46: ... TCAA3875SY Q8008 KTC3875S TCAA3875SY Q2302 Q2305 Q8010 KTA1504S TAAA1504SY Q8013 Q8014 KTA1504S TAAA1504SY Q2306 Q2307 2SK3018T106 T27T030180 Q8002 Q8004 Q8006 DTC114YUA TN7J407001 Q8007 Q8009 DTC114YUA TN7J407001 Q8015 Q8018 2SD2114K T97A021140 Q8020 Q8023 2SD2114K T97A021140 D8003 UDZS6 8B DE7RB6R82B D8004 D8006 1SS355 DD7R0S3550 B4001 B4002 B4008 CHIP BEADS 0246C51024 CHIP BEADS MMZ1608R102CT ...

Page 47: ...P502 CONNECTOR PCB SIDE 06C32E3504 CP503 CONNECTOR 069J7C0599 J8101 SOCKET 21 PIN 063D100050 J8102 RCA JACK 060Q401115 OS8101 OPTICAL DRIVICE 07AQ000009 CP8102 CONNECTOR PCB SIDE 06C3223003 DSW PCB ASSY There is no Service Parts ELOADING MOTOR PCB ASSY There is no Service Parts Mark No Description Part No ...

Page 48: ...lling the DVD Deck Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD PCB connector NOTE Fig 1 Short circuit using a soldering iron Pick Up PCB Before your operation please read PREPARATION OF SERVICING Use the Lead Free solder Manual soldering conditions Soldering temperature 320 20 C Soldering time Within 3 seconds Soldering combination Sn 3 0Ag 0 ...

Page 49: ...remote control unit Player TEST MODE PLAY TEST MODE OFF An address is displayed OR ESC PLAY ESC TEST CHECK DVD CD DVD disc POWER ON OFF POWER DISC SET Notes After going into test mode if you play back the disc DISC NON is displayed The video signal and the audio signal are outputted during the test mode The SKIP key and the SCAN key are effective during the test mode DVD test disc GGV1025 Test mod...

Page 50: ...ol unit Light the all FL and LEDs OSD displays test mode Note When pressing the keys of something the FL displays NO DISC and the LED lighting disappears 2 Release the Test mode Turn off the power Press the ESC A8 5F key of the remote control unit 3 LD ON DVD Press the TEST A8 5E and 1 A8 01 keys in order and turn on the laser diode 650n CD Press the TEST A8 5E and 4 A8 04 keys in order and turn o...

Page 51: ... cleared 1 2 3 4 PARENTAL CONTROL RATING LEVEL 4 DIGIT PASSWORD CANCELLATION NOTE The above procedure will reset ALL of the player s settings to the default factory state The laser diode used for a pickup head may be destroyed with external static electricity Moreover even if it is operating normally after repair when static electricity discharge is received at the time of repair the life of the p...

Page 52: ...nism loading position value M Unknown 01 or 41 Open state 04 Close state 08 During opening 12 During closing 22 8 Slider position S In Side Switch ON 01 In Side Switch OFF 00 9 Output video system V NTSC system NTSC PAL system PAL Automatic setting AUTO Scart terminal output SK Display only the WY model which can do the output setting of scart terminal VIDEO 00 S VIDEO 01 RGB 02 0 Disc sensing DSC...

Page 53: ...ssigned by pressing a required key after pressing the ESC key of the remote control unit To quit press the ESC key 1 Test mode remote control unit Service mode indication ESC CHP TIM keys ID Address The error rate is always displayed in exponential notation e g e for both DVDs and CDs EDC ID AV 1 error history ID Address EDC ID Error last eight errors Calculation of the average error rate ESC 5 Te...

Page 54: ...ing to model information set from the FL Driver IC 2 Region No 3 ROM number Rom display Version 5 SUM CHK SUM value of E2P ROM displays with four places 6 CHIP VERSION To display model information Press the ESC key then the CHAP key To close the model information display Press the ESC key Don t care AREA WY REGION 2 ROM NUMBER YAD5215B REG CHK 40 SUM CHK D2AD FL VERSION 1 08 CHIP VERSION 1389FE Do...

Page 55: ...played in exponential notation ERROR RATE Calculation of the average error rate For DVDs OK with 5 0e 4 or less for CDs OK with 7 6e 3 or less 3 EDC ID error history ID Address EDC ID errors last eight errors Note Error of AV1 is not supported in this player Number of error Indication plan contents Character in bold Item name Information display 1 2 3 ex For DVDs Step 1 e e 6 OK e 5 OK e 4 Refer t...

Page 56: ...ding a test disc DVD GGV1025 CD STD 905 cannot be performed How to diagnose In the case mentioned above degradation of the laser diodes LDs mounted on the PICKUP Assy is suspected Measure the voltage between the two ends of one of the resistors mentioned below Measure the voltage between the two ends of R2321 or R2323 on the DVDM Assy If the voltage is 0 4 V or higher the 650 nm LD is degraded No ...

Page 57: ...ck the voltage of P ON H is about 2 8V on the POWER SUPPLY Unit POWER SUPPLY Unit Check that the following voltage are output IC4006 pin 5 1 8V on the DVD MT PCB Assy DVD MT PCB Assy 1 8V Regulator IC IC4006 Is a resonator X4001 27MHz on the DVDM Assy oscillating DVD MT PCB Assy Crystal resonator X4001 Is a signal input into IC4004 pin26 PCE on the DVDM Assy Is a signal H for 80 mS and then L afte...

Page 58: ...MT Assy Is pin 33 34 STBY fixed LOW DVD MT PCB Assy FTS Driver IC IC2301 Is there any part detached from the spindle motor Or Is there any foreign object lodged in it Mechanism section Spindle motor Are wires of CP2303 on the DVD MT Assy disconnected or damaged Flexible cable connector Is signal output from IC4002 pin 37 DMSO on the DVDM Assy DVD MT PCB Assy DVD IC IC4002 7 Playback impossible Pla...

Page 59: ...Remove the 4 screws 1 Remove the DVD Deck in the direction of arrow 1 3 DVD DECK Refer to Fig 1 3 Fig 1 3 2 2 Power PCB 2 DVD Deck 2 1 1 1 1 Short circuit using a soldering iron Pick Up PCB NOTE Before your operation please read PREPARATION OF SERVICING Use the Lead Free solder Manual soldering conditions Soldering temperature 320 20 C Soldering time Within 3 seconds Soldering combination Sn 3 0Ag...

Page 60: ... adjustments are needed if the disassemble is done If the repair is needed except listed parts replace the DVD MECHA ASS Y NOTE 1 2 In case of the Traverse Ass y install it from 1 to 4 in order Refer to Fig 2 2 B In case of the Traverse Ass y installation hook the wire on the Loader Ass y as shown Fig 2 2 C 1 Traverse Ass y Loader Sub Ass y Fig 2 2 B Check Lock Traverse Ass y Rack Loading Loader A...

Page 61: ... Fig 2 3 C Fig 2 3 E Check Hook Fig 2 3 D Rack Loading A B The Lever should be position between A and B Check Hook Rack Loading 2 Loader Sub Ass y Gear Main 2 4 RACK LOADING MAIN GEAR PULLEY GEAR Refer to Fig 2 4 A 1 2 3 Unlock the support 1 and remove the Gear Pulley Remove the Gear Main Press down the catcher 2 and slide the Rack Loading Gear Pulley 1 Fig 2 4 A NOTE 1 2 In case of the Rack Loadi...

Page 62: ...0 11 SWITCH PCB ASS Y GEAR MIDDLE GEAR FEED RACK FEED ASS Y FEED MOTOR Refer to Fig 2 7 A 3 Gear Middle Gear Motor Feed Motor Screw Torque 1 3 0 3kgf cm Screw 2 Screw Torque 3 0 0 3kgf cm Screw 3 4 Screw Torque 1 0 0 3kgf cm Screw 5 Switch PCB Ass y 2 4 Rack Feed Ass y Gear Feed 5 Fig 2 7 A Traverse Ass y 5 1 NOTE 1 2 3 4 When installing the Rack Feed Ass y push both ends to align the teeth as sho...

Page 63: ... the folding lines except the specified positions for the FFC 1 NOTE Fig 2 8 Traverse Ass y Check Hook Check Hook Check Hook Check Hook Fig 2 7 E FEED MOTOR WHITE 4 BROWN 3 SPINDLE MOTOR YELLOW 2 GREEN 1 Fig 2 7 D Switch PCB Ass y Install wire from 1 to 4 in order To Pick Up PCB Reinforcement Plat Loosen the wirein the direction of the arrows Printing_Serface 85 1mm ...

Page 64: ...U DVDD3 HIGHA2 PU HIGHA3 PU HIGHA4 PU HIGHA5 PU HIGHA6 PU HIGHA1 PU IOA20 XIOCS PU XIODE DVDD3 AD0 AD1 AD2 AD3 DVSS 18 AD4 AD5 AD6 IOA2 V_ADIN0 ALE PU AD7 A17 IOA0 PU DVSS 3 XUWR PU XURD PU DVDD18 UP1_2 PU UP1_3 PU UP1_4 PU UP1_5 PU UP1_6 PU UP1_7 PU UP3_0 PU UP3_1 PU UP3_4 PU PU3_5 PU DVDD3 ICE PD XPRST PU IR XINT0 PU DQM0 DQS0 RD7 DVSS 18 RD6 125 126 127 128 RD5 DVSS 3 RD4 RD3 DVDD18 RD2 RD1 RD0...

Page 65: ... Video DAC CVBS Y C Component Videop Video Processor De interlacer Servo IO Spindle Control Memory Controller System CPU GPIO IR VFD System Parser CPPM CPRM DRM 32 bit RISC Audio Output Audio DAC SPDIF MPEG 1 2 JPEG Video Decoder Servo Processor Audio DSP Debug Port 108Mhz TV Encoder Motor Drive FLASH ROM DRAM PCM ...

Page 66: ...r audio clock circuity 25 CSO O Central servo Positive main beam summing output 66 IOWR I O Flash write enable active low IO 26 RFLVL O RFRP low pass or Negative main beam summing output 67 A16 O Flash adress 16 27 SGND Analog ground 68 HIGHA7 I O Microcontroller address 15 28 V2REFO Reference voltage 2 8V 69 HIGHA6 I O Microcontroller address 14 29 V20 I O Reference voltage 2 0V 70 HIGHA5 I O Mic...

Page 67: ...RST I Power on reset input active low 111 IR I IR control signal input 112 INT0 I O Microcontroller external interrupt 0 active low 113 DQM0 I O Data mask 0 114 DQS0 I O GPIO 115 RD7 I O DRAM data 7 116 DVSS 1 8V Ground pin for internal digital circuitry 117 RD6 I O DRAM data 6 118 RD5 I O DRAM data 5 119 DVSS 3 3V Ground pin for internal digital circuitry 120 RD4 I O DRAM data 4 121 RD3 I O DRAM ...

Page 68: ...power pin for VIDEO DAC circuitry 200 YUV4 O Video data output bit 4 Green or Y 201 DACVSSA Ground pin for VIDEO DAC circuitry 202 YUV5 O Video data output bit 5 Blue or CB 203 YUV6 O Video data output bit 6 Red or CR 204 DVDD3 3 3V power pin Video DAC digital circuitry only 205 VSYN I O Vertical sync input output While no External TV encoder Vertical sync for video input Version AD input port 1 G...

Page 69: ... High frequency RF ripple zero crossing 249 RFGND Analog Power 250 NC 251 NC 252 OSP O RF Offset cancellation capacitor connecting 253 OSN O RF Offset cancellation capacitor connecting 254 RFGC O RF AGC loop capacitor connecting for DVD ROM 255 IREF I Current reference input It generates reference current for RF path Connect an external 15K resistor to this pin and AVSS 256 AVDD3 Analog power 3 3V...

Page 70: ...al shutdown circuit To VREFOUT Load output voltage setting To VREFOUT CH1 11kΩ REG_IN REG_OUT Vcc SGND REV VCONT VCCP2 MUTE1 VLO MUTE234 VLO VIN4 VO4 VIN4 VO4 VREF_IN VO3 VREF_OUT VO3 REG_OUT VO2 REG_IN VO2 VIN OP VO1 VIN OP VO1 VO_OP VCCP1 VIN3 VCCS VIN3 VIN1 VIN2 VIN1 VIN2 VIN1 VIN2 CH2 3 4 Internal Block Diagram Power system ground Signal system ground MUTE Turns the corresponding channal on of...

Page 71: ...l system power supply Channel 1 input Input operational amplifier input Channal 1 input Input operational amplifier input Channel 1 input Input operational amplifier output Channal 2 input Input operational amplifier input Channel 2 input Input operational amplifier input Channel 2 input Input operational amplifier output Channel 3 input Input operational amplifier input Channal 3 input Input oper...

Page 72: ...4 SG5 KS5 SG6 KS6 SG7 KS7 SG8 KS8 SG9 KS9 SG10 KS10 SG11 KS11 SG12 KS12 SG13 KS13 SG14 KS14 SG15 KS15 SG16 KS16 SG17 GR12 SG18 GR11 SG10 GR10 SG20 GR9 SG21 GR8 SG22 GR7 SG23 GR6 SG24 GR5 GR1 GR2 GR3 GR4 Grid Driver Key Scan Output VEE Serial Data Interlace Control Display Memory 24bits x 12 Words Tlming Generator Key Matrix Memory DOUT CLK ST3 PT6315 OPERATION ASSY IC651 FIP DRIIVE IC ...

Page 73: ...chmitt Trigger I Clock Input Pin This pin reads serial data at the rising edge and outputs data at the falling edge 8 STB Schmitt Trigger I Serial Interface Strobe Pin The data input after the STB has fallen is processed as a command When this pin is HIGH CLK is ignored 9 K1 to K2 I Key Data Input Pins The data inputted to these pins are latched at the end of the display cycle 10 11 VSS Logic Grou...

Page 74: ...finalized playback No WMA MP3 JPEG file playback on DVD R RW No DVD Video DVD R DVD RW Video CD Audio CD CD R CD RW DVD Audio Super Audio CD Fujicolor CD Super VCD Compressed audio compatibility Compatible formats MPEG 1 Audio Layer 3 MP3 Windows Media Audio WMA Sampling rates 32 44 1 or 48kHz Bit rates Any 128Kbps or higher recommended VBR variable bit rate MP3 playback No VBR WMA playback No WMA...

Page 75: ...xtensions are supported please note that these files are not shown within the disc navigation menu srt sub ssa smi The filename of the movie file has to be repeated at the beginning of the filename for the external subtitle file The number of external subtitle files which can be switched for the same movie file is limited to a maximum of 10 DivX video compatibility Official DivX Certified product ...

Page 76: ... 1 2 3 4 C D F A B E 8 PANEL FACILITIES 8 1 FRONT PANEL SECTION Front panel 1 STANDBY ON 2 and 3 4 5 6 RW Compatible 7 8 9 10 Display OPEN CLOSE Disc tray Remote control sensor STANDBY ON 10 6 8 7 9 3 4 5 2 1 AU DIO VIDEO ...

Page 77: ...r 3 TITLE Indicates that the character display is showing a DVD title number 5 Lights during multi angle scenes on a DVD disc 6 PRGSVE Lights when the player is set to output progressive scan video 7 Lights in any of the repeat play modes 8 REMAIN Indicates that the character display is showing the disc or title chapter track remain time 9 Character display 9 1 2 3 5 6 7 8 Display ...

Page 78: ... on screen displays and menus Press ENTER to select an option or execute a command 7 HOME MENU Press to display or exit the on screen display 8 Use for reverse slow motion playback frame reverse and reverse scanning 9 Press to start or resume playback 10 Press to jump to the beginning of the current chapter or track then to previous chapters tracks 11 Press to pause playback press again to restart...

Page 79: ...o select menu options etc 18 MENU Press to display a DVD disc menu or the Disc Navigator if a VR format DVD RW CD Video CD MP3 WMA or JPEG disc is loaded 19 RETURN Press to return to a previous menu screen 20 Use for forward slow motion playback frame advance and forward scanning 21 Press to jump to the next chapter or track 22 Press to stop the disc you can resume playback by pressing play 23 DIS...

Page 80: ...se GYA1001 PN 397 Refer to 2 3 05 DVD MECHA SECTION Grease GEM1018 G 478B Refer to 2 3 05 DVD MECHA SECTION Name Lubricants and Glues No Remark Name Lubricants and Glues No Remark Before shipping out the product be sure to clean the following positions by using the prescribed cleaning tools Pickup leneses Cleaning liquid GEM1004 Cleaning paper GED 008 Refer to 2 3 05 DVD MECHA SECTION 7 2 DISASSEM...

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