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Pioneer DV-515, Service Manual

The Pioneer DV-515 is a versatile entertainment system that offers high-quality audio and video playback. To ensure seamless operation and maintenance, users can easily access the Service Manual, an essential resource for troubleshooting and repairs. Download this comprehensive manual for free from manualshive.com to maximize the performance and longevity of your Pioneer DV-515.

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DV-515

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7. GENERAL INFORMATION

• The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.

 PE5018B (FLKY ASSY : IC101)

     • FL Control IC

•

 Pin Function

7.1 IC

•

 List of IC

PE5018B, PE5012A, PD3381A

Summary of Contents for DV-515

Page 1: ...odel Power Requirement Region No Remarks DV 515 WY AC220 240V 2 WY RD AC220 240V 4 WY RE AC220 240V 4 WYW SP AC220 240V 2 DV 515 T IZE DEC 1998 Printed in Japan DVD PLAYER 1 SAFETY INFORMATION 2 2 EXPLODED VIEWS AND PARTS LIST 3 3 SCHEMATIC DIAGRAM 10 4 PCB CONNECTION DIAGRAM 26 5 PCB PARTS LIST 35 6 ADJUSTMENT 39 CONTENTS 7 GENERAL INFORMATION 41 7 1 IC 41 7 2 DISASSEMBLY 45 7 3 BLOCK DIAGRAM 46 ...

Page 2: ...CIALLY INSTRUCTED PERSON LASER DIODE CHARACTERISTICS FOR DVD MAXIMUM OUTPUT POWER 7 mW WAVELENGTH 650 nm FOR CD MAXIMUM OUTPUT POWER 5mW WAVELENGTH 780 785 nm Additional Laser Caution 1 Inside detection switch S201 on the SMEB assy and loading status detection switch S301 on the LOSB assy are detected by the microprocessor IC501 in the DVDM assy To permit the laser diode to oscillate it is require...

Page 3: ...st table 2 9 Packing Case VHG1775 10 Polyethylene Bag Z21 038 230 340 0 03 11 Protector A VHB1060 12 Protector B VHB1061 13 Remote Control Unit VXX2599 CU V 14 Battery Cover AZA7204 15 Operating Instructions See Contrast table 2 2 CONTRAST TABLE DV 515 WY WY RD WY RE and WYW SP are constructed the same except for the following 10 8 WY Type Only 4 WY WY RE WYW SP Types Only 3 WY WY RD WY RE Types O...

Page 4: ...DV 515 4 2 2 EXTERIOR SECTION 3 2 4 10 5 11 Refer to 2 4 FRONT PANEL SECTION Refer to 2 3 BOTTOM VIEW SECTION 10 8 9 7 6 11 14 13 12 15 16 1 ...

Page 5: ... Contrast table 2 NSP 19 Getter See Contrast table 2 Mark No Description Part No Mark No Description Part No 2 CONTRAST TABLE DV 515 WY WY RD WY RE and WYW SP are constructed the same except for the following Mark No Symbol and Description Part No Remarks WY WY RD WY RE WYW SP Type Type Type Type 18 Label P2 Region VRW1701 Not used Not used Not used 18 Label P4 Region Not used VRW1705 Not used Not...

Page 6: ...ading Mechanism Assy VWT1157 15 Screw BBZ30P100FMC 16 Flexible Cable 12P VDA1692 LOSB CN305 DVDM CN1030 17 Flexible Cable 26P VDA1712 AVJB CN101 DVDM CN9020 18 Flexible Cable 26P VDA1689 POWER SUPPLY CN103 DVDM CN110 19 Flexible Cable 26P VDA1695 AVJB CN101 DVDM CN9020 20 Flexible Cable 14P VDA1697 AVJB CN202 DVDM CN9030 NSP 21 MSWB Assy VWG2018 NSP 22 Housing Assy VKP2160 23 SCCB Assy VWV1660 24 ...

Page 7: ... Front Panel VNK4321 2 FL Lens VEC2042 3 Name Plate PAM1776 4 LED Lens PNW2019 5 Flexible Cable 14P VDA1690 FLKY CN101 DVDM CN602 6 PLAY Lens RNK2232 7 Screw BBZ30P080FMC 8 Illumination Lens VNK4168 9 Illumination Filter VEC1950 10 Illumination Holder VNK4098 1 3 7 15 5 14 2 9 10 4 12 3 4 12 1 4 12 2 4 13 6 8 7 11 12 4 4 Mark No Description Part No Mark No Description Part No ...

Page 8: ...Loading Gear VNL1734 11 Loading Motor Assy VXX2505 12 DC Motor 0 3W PXM1027 13 Motor Pulley PNW1634 NSP 14 LOMB Assy VWG1886 15 Connector Assy VKP2184 LOMB CN401 LOSB CN306 16 Screw VBA1055 17 Screw Z39 019 18 Flexible Cable 08P VDA1698 LOSB CN303 SMEB CN202 19 Float Base VNL1815 20 Floating Rubber VEB1286 11 13 12 14 15 16 8 7 17 9 10 18 2 3 4 5 6 1 Top View Bottom View Refer to 2 6 SERVO MECHANI...

Page 9: ...SERVO MECHANISM ASSY PARTS LIST 2 6 SERVO MECHANISM ASSY 21 Hook VNL1770 22 FFC Holder VNL1802 23 Mechanism Base VNL1806 24 FG Holder VNL1807 25 Gear A VNL1808 26 Gear B VNL1809 27 Gear C VNL1810 28 Slider VNL1811 29 Gear D VNL1814 NSP 30 Magnet VYM1024 31 Screw JFZ17P025FZK 32 Screw JGZ17P028FMC 33 Screw VBA1051 34 Magnet Holder Assy VXX2507 35 Spindle Motor Assy VXX2604 36 Carriage Motor Assy VX...

Page 10: ...EMATIC DIAGRAM 3 1 OVERALL CONNECTION DIAGRAM LOMB LOSB SMEB and FGSB ASSEMBLIES 1 3 3 3 DVDM ASSY VWS1348 H E DILB ASSY VWG1989 F G H H 1 2 2 2 AVJB ASSY VWV1641 I SCCB ASSY VWV1660 J I I FLKY ASSY VWG1973 PWSB ASSY VWG1983 SREQ 3 3V VCODR ...

Page 11: ... K MSWB ASSY VWG2018 L SMEB ASSY VWG1968 C LOADING MOTOR ASSY VXX2505 SPINDLE MOTOR ASSY VXX2604 CARRIAGE MOTOR ASSY VXX2605 CN401 B2B PH K S CN303 B2B PH K S S301 VKN1272 CN301 PC101 TLP910 O S201 R101 680 CN201 52044 0345 VKN1268 VKN1212 PICKUP ASSY VWY1050 AC220 240V 50 60Hz AC POWER CORD ADG1127 RF SIGNAL ROUTE FOCUS SERVO LOOP LINE TRACKING SERVO LOOP LINE F T SLIDER SERVO LOOP LINE S F F F F...

Page 12: ...DV 515 12 A B C D 1 2 3 4 1 2 3 4 3 2 FLKY PWSB and DILB ASSEMBLIES E E FLKY ASSY VWG1973 27k 20k FL TUBE PE5018B SLP4118C51H YELLOW ...

Page 13: ...DV 515 13 A B C D 5 6 7 8 5 6 7 8 G F E F PWSB ASSY VWG1983 G DILB ASSY VWG1989 CN602 2 3 H SLP4118C51H YELLOW 330 PWSB ASSY S202 VIRTUAL DOLBY SURROUND ...

Page 14: ...N103 K CN301 PICKUP ASSY B 2 3 H 2 3 H to IC501 to CN120 ADC1175CIJMX 1 2 2 2 from IC261 to IC701 6 6 5 6 1 6 3 6 2 6 4 6 to IC501 to IC501 to IC501 2 3 H F T F F F T F F F T CD CD DVD DVD DVD DVD DVD T T F F F T T T S S F F T T S S 1 2 4 3 2 2 1 2 1 3 H ...

Page 15: ...L ROUTE FOCUS SERVO LOOP LINE TRACKING SERVO LOOP LINE SLIDER SERVO LOOP LINE 2 3 H 2 3 H 3 3 H H from Q107 Q108 to CN120 to IC101 to IC101 to IC302 to IC701 to IC601 2 3 H CD CD CD CD CD F F T T F S S T F T 5 7 9 8 11 10 6 F T S IC507 TC74VHCT245AFT 1 2 2 2 1 2 2 2 1 2 2 2 LEVEL SHIFT 1 3 H ...

Page 16: ...Y 2 3 2 3 DVDM ASSY 2 3 VWS1348 1 3 H H 1 3 H VYW1606 3 3 H 3 3 H ADDRESS 3 3 H DATA A2 A10 XCSDOLV XCS6 XWRL XWRH XLT3 XAMUTE XDACK1 XDREQ1 IR SEL IR 48 44 XDVRST1 XAVIRQ0 NSP SW SSCK SSO XRESET IC605 1 2 TC74VHC139FT IC605 2 2 TC74VHC139FT 2 3 H ...

Page 17: ...3 H 3 3 H 1 3 H 3 3 H 3 3 H 3 3 H 3 3 H 3 3 H 1 3 H 1 3 H 1 3 H 1 3 H 1 3 H 1 3 H 1 3 H 1 3 H 3 3 H to IC801 from IC301 from IC301 from IC801 from IC701 SDATA AUDIO SIGNAL ROUTE ROM DATA SIGNAL ROUTE DVD DVD CD DVD DVD IC703 TC74VHCT541AFT MONITOR OUTPUT SERVO 2 3 H ...

Page 18: ...Y 3 3 from IC701 2 3 H from IC701 2 3 H 2 3 H 2 3 H 2 3 H 2 3 H 2 3 H from IC701 2 3 H IC810 1 4 TC74VHC00FT IC810 2 4 TC74VHC00FT IC810 4 4 TC74VHC00FT IC810 3 4 TC74VHC00FT DVD DVD C V CB Y C V CB Y C V CB Y 17 14 15 12 16 13 IC801 MB86371C 3 3 H ...

Page 19: ...CN101 1 2 I for IC801 for IC801 for IC701 for IC201 2 3 H IC906 TC7W04F IC906 1 3 IC906 3 3 IC906 2 3 IC904 TC7W04F IC904 1 3 IC904 3 3 IC904 2 3 CLOCK GENERATOR SECTION AUDIO SIGNAL ROUTE V CB SIGNAL ROUTE Y SIGNAL ROUTE C SIGNAL ROUTE ROM DATA SIGNAL ROUTE C V CB Y C V CB Y C V CB Y V CB Y C 3 3 H ...

Page 20: ...DV 515 20 A B C D 1 2 3 4 1 2 3 4 3 6 AVJB ASSY 1 2 CN9020 3 3 2 2 H I 2 2 I PD2058A IC102 2 6 IC102 3 6 IC102 5 6 IC102 6 6 IC102 4 6 IC102 1 6 IC102 PE8001A 1 2 I ...

Page 21: ...515 21 A B C D 5 6 7 8 5 6 7 8 1 2 AVJB ASSY 1 2 VWV1641 AUDIO SIGNAL ROUTE 2 2 I 2 2 I I D501 UDZS6 2B 1 2 2 2 IC601 3 6 IC601 4 6 IC601 6 6 IC601 5 6 PULSE TRANS IC601 1 6 IC601 2 6 AUDIO_L AUDIO_R 1 2 I ...

Page 22: ...DV 515 22 A B C D 1 2 3 4 1 2 3 4 3 7 AVJB 2 2 and SCCB ASSEMBLIES 2 2 AVJB ASSY 2 2 VWV1641 CN9030 3 3 1 2 H I 1 2 I 1 2 I 1 2 I I Y Y CB V V Y Y C C CB CB Y V CB Y Y V CB V CB V CB V CB C C C C 2 2 I ...

Page 23: ...DV 515 23 A B C D 5 6 7 8 5 6 7 8 1 2 I V CB SIGNAL ROUTE V CB Y SIGNAL ROUTE Y C SIGNAL ROUTE C CB CB CB J SCCB ASSY VWV1660 AUDIO SIGNAL ROUTE 2 2 I J ...

Page 24: ...t Please write the red mark on the board when the primary section of POWER SUPPLY SYPS Assy is repaired Please take care to keep the space not touching other parts when replacing the parts NOTE FOR FUSE REPLACEMENT FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE WITH SAME TYPE AND RATINGS ONLY CAUTION CAUTION FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE ONLY WITH SAME TYPE NO 491 80...

Page 25: ... div 10 Foot of R263 PPWM V 1V div H 0 2µS div 16 IC801 pin 39 Y output when selecting color difference output V 500mV div H 10µS div 5 IC201 pin 39 EFM before slice V 1V div H 1µS div 11 Foot of R264 RPWM 17 IC801 pin 36 CR output when selecting color difference output V 500mV div H 10µS div 6 IC201 pin 1 EFM V 1V div H 0 2µS div 12 IC801 pin 45 Composite video output V 500mV div H 10µS div DC 2V...

Page 26: ...of PCB and schematic diagrams is shown below 3 The parts mounted on this PCB include all necessary parts for several destinations For further information for respective destinations be sure to check with the schematic diagram 4 View point of PCB diagrams Symbol In PCB Diagrams Symbol In Schematic Diagrams Part Name B C E D D G G S S B C E B C E D G S B C E B C E B C E Transistor Transistor with re...

Page 27: ...DV 515 27 A B C D 1 2 3 4 1 2 3 4 4 2 PWSB and DILB ASSEMBLIES G SIDE A SIDE B CN103 E PWSB ASSY F PWSB ASSY F DILB ASSY G DILB ASSY G CN102 E VNP1652 B VNP1652 B VNP1652 B VNP1652 B F ...

Page 28: ...DV 515 28 A B C D 1 2 3 4 1 2 3 4 E 4 3 FLKY ASSY SIDE A SIDE B CN201 F FLKY ASSY E FLKY ASSY E IC101 IC Q102 ...

Page 29: ...DV 515 29 A B C D 5 6 7 8 5 6 7 8 CN301 G CN602 H 01 Q101 IC102 VNP1652 B VNP1652 B IC101 E ...

Page 30: ...3 Q402 Q403 IC261 IC301 IC302 IC303 IC401 IC501 IC507 Q109 Q111 Q108 Q107 Q105 IC703 Q662 Q661 Q106 IC203 IC702 IC604 Q802 IC603 IC804 Q801 Q603 VC901 VR801 VC301 VNP1684 A SIDE A CN202 I DVDM ASSY H CN103 K CN101 E CN101 I PICKUP ASSY CN301 B This PCB is a four layered board Middle layer is mainly connected to Vcc and GND H ...

Page 31: ...C601 IC806 IC810 IC807 IC805 Q803 Q201 Q114 Q301 Q102 Q101 Q281 Q251 Q112 IC809 IC808 IC802 IC701 IC506 IC504 IC502 IC505 IC371 IC201 IC903 Q862 Q852 Q871 Q861 Q851 Q601 Q602 IC906 VNP1684 A This PCB is a four layered board Middle layer is mainly connected to Vcc and GND H ...

Page 32: ...DV 515 32 A B C D 1 2 3 4 1 2 3 4 4 5 AVJB and SCCB ASSEMBLIES I AVJB ASSY I AVJB ASSY I IC401 IC501 IC301 IC201 IC801 IC202 IC102 IC601 IC604 IC101 Q801 IC602 IC102 IC20 Q101 Q513 Q514 Q512 IC202 ...

Page 33: ...15 33 A B C D 5 6 7 8 5 6 7 8 J I CN9030 H CN9020 H SCCB ASSY J SCCB ASSY J Q101 Q100 IC601 IC602 VNP1653 B VNP1629 C VNP1629 C VNP1653 B IC501 IC401 Q503 Q501 Q502 IC201 IC301 IC603 SIDE A SIDE B Q108 Q107 ...

Page 34: ...DV 515 34 A B C D 1 2 3 4 1 2 3 4 4 6 POWER SUPPLY and MSWB ASSEMBLIES K L VNP1653 B CN110 H POWER SUPPLY ASSY K MSWB ASSY L AC IN IC102 IC103 VR 201 IC201 Q1 IC51 Q71 SIDE A ...

Page 35: ...safety factor of the part Therefore when replacing be sure to use parts of identical designation When ordering resistors first convert resistance values into code form as shown in the following examples Ex 1 When there are 2 effective digits any digit apart from 0 such as 560 ohm and 47k ohm tolerance is shown by J 5 and K 10 560 Ω 56 101 561 RD1 4PU 5 6 1 J 47k Ω 47 103 473 RD1 4PU 4 7 3 J 0 5 Ω ...

Page 36: ... IC505 TC74VHC20FT IC805 IC806 IC809 TC74VHC541FT IC507 TC74VHCT245AFT IC703 TC74VHCT541AFT IC903 IC904 IC906 TC7WU04F IC603 VYW1606 Q401 2SB1260 Q603 DTA114EK Q107 Q111 Q602 DTC114EK Q601 Q661 Q662 Q803 DTC114TK Q108 HN1K03FU Q102 Q106 Q109 Q851 Q852 IMT1A Q861 Q862 Q871 Q872 IMT1A Q101 Q105 Q112 Q114 Q201 IMX1 Q402 Q881 IMX1 Q103 Q281 Q301 IMZ1A D301 KV1410 D371 D372 MA152WK D601 RB501V 40 COILS...

Page 37: ... 6 3V C299 C328 C505 C599 C602 VCG1032 C722 C723 C799 C902 VCG1032 VC301 40pF VCM1010 VC901 30pF VCM1011 RESISTORS R123 39Ω ACN7047 R607 R611 R723 47Ω DCN1090 R505 R506 R615 R616 R620 10kΩ DCN1094 R692 R708 R709 R733 R734 10kΩ DCN1094 R740 R741 R748 R749 10kΩ DCN1094 R121 R501 R504 R603 R606 22Ω DCN1104 R691 R712 R713 R715 R716 22Ω DCN1104 R731 R732 R816 R818 R819 22Ω DCN1104 R833 R835 22Ω DCN1104...

Page 38: ...TORS R645 R650 R665 RN1 10SC62R0D R412 R413 RN1 10SE1602D R502 R521 RN1 10SE3302D Other Resistors RS1 10S J OTHERS CN603 4P MINI DIN SOCKET AKP7008 JA501 4P PIN JACK DKB1038 JA101 OPTICAL MODULE GP1F32T JA605 REMOTE CONTROL JACK RKN1004 JA606 1P PIN JACK NI BLK VKB1077 JA604 1P PIN JACK VKB1090 CN103 8P FFC CONNECTOR VKN1239 CN202 14P FFC CONNECTOR VKN1245 CN101 26P FFC CONNECTOR VKN1257 SCREW TER...

Page 39: ...ems Dual trace oscilloscope with delay Frequency band 40MHz Frequency counter Display digit 8 digit CH1 CH2 X Y 6 1 ADJUSTMENT ITEMS AND LOCATION 6 ADJUSTMENT Electrical Part 16MHz Master Clock Adjustment VCO Offset Adjustment 1 2 6 2 JIGS AND MEASURING INSTRUMENTS EXCHANGE PCB ASSY Mechanical point Electric point Exchange board DVDM ASSY Note and are adjusted already Mechanical point Electric poi...

Page 40: ...400MHz 80Hz DVDM ASSY IC904 CH1 CH2 X Y Oscilloscope V 50mV div H 10msec div DC mode TV trigger Normal mode Play the DVD test disc Probe 10 1 VC301 DVDM ASSY Player DVDM ASSY START 1 9V 0 1V 2 GND IC302 1 5 6 4 ELECTRICAL ADJUSTMENT 1 16MHz Master Clock Adjustment VCO Offset Adjustment ...

Page 41: ...N 6 1 0 2 P I S I m e t s y s h t i w t u p n i a t a d n o i t a c i n u m m o C r e l l o r t n o c 6 5 4 2 1 P C N 7 1 T E S E R N I T E S E R I t e s e R L t u p n i t e s e R 7 5 3 2 1 P C N 8 1 4 7 P C N O n o i t c e n n o c n o N 8 5 2 2 1 P C N 9 1 3 7 P C N O n o i t c e n n o c n o N 9 5 1 2 1 P C N 0 2 S S V A S S V D N G 0 6 0 2 1 P C N 1 2 7 1 P N O R E W O P O N O H F F O N O V 5 W ...

Page 42: ... t u p n i n o i t c e t e d t n e r r u c r e v o r o t a u t u c A s m 0 0 3 r o f F F O o v r e S L 4 1 4 D A M 6 4 S S V A r e t r e v n o c D A r o f d n u o r G 5 1 5 D A M 7 4 S O P D O L I t u p n i W S n o i t i s o p p m a l c g n i d a o L 6 1 6 D A M 8 4 S O P D L S I t u p n i W S n o i t i s o p r e d i l S 7 1 7 D A M 9 4 W S R O O D I d e s u t o N 8 1 8 A M O s u b s s e r d d a l...

Page 43: ... x E 7 1 1 1 D A 7 5 L R W X O e s l u p e t i r w e t y B w o L 8 1 2 1 D A 8 5 H R W X O e s l u p e t i r w e t y B h g i H 9 1 3 1 D A 9 5 D R X O e s l u p d a e R 0 2 4 1 D A 0 6 7 A P O e s l u p h c t a l a t a d l a i r e S 1 2 5 1 D A 1 6 S S V D N G 2 2 S S V D N G 2 6 8 A P I t u p t u o o i d u a f o e t u m e g a t s l a n i F 3 2 0 A O s u b s s e r d d A 3 6 9 A P I 9 S e l b a n e...

Page 44: ... A 1 C P I g n i t t e s e d o m r o t a l u m e g n i r o h t u A 4 0 1 C K L C T 6 B P I e s l u p e l b i s s o p m i n o i t c e r r o c r o r r e 2 C 9 8 2 N A 2 C P I g n i t t e s e d o m l a i c e p s U K A Y 5 0 1 D K L C T 7 B P I e s l u p t e s e r p i h c l a u t r i v y b l o D y l n o 5 1 5 V D 0 9 3 N A 3 C P I f o t u p n i l a n g i s k c o l n u r o r r e n o i t p e c e R 9 S R...

Page 45: ... 7 2 DISASSEMBLY DISC TRAY DVDM ASSY BONNET POWER OPEN CLOSE 1 2 4 1 1 1 1 1 1 1 2 2 2 3 3 1 1 2 3 3 4 DVDM ASSY This flexible replace with a service parts VDA1712 Be careful of the flexible cable DVDM ASSY 4 4 ...

Page 46: ...MPOSITE VIDEO OUT L OUT R OUT DVD V CD AV Decoder DVDM ASSY FLKY ASSY AVJB ASSY LPF PWM FG FG IC352 4 4 16 TE FG TRKG DRV FOCS DRV SLD DRV SPDL DRV FE FL CONTROL UCOM CLOCK GEN JA101 GP1F32T L101 PTL1003 IC401 AUDIO DAC PE8001A IC101 VIDEO AMP DRIVER LA7135M IC201 Virtual Dolby PD2058A SYSTEM Decoder DMUX AV Sync controller MPEG2 Video Decoder Sub picture Decoder GUI Memory Controller 16M bit SDRA...

Page 47: ... indicator Pressing this button turns the Display window and this indicator ON 0 Display window VIRTUAL DOLBY SURROUND button POWER switch 1 Digital Output Jacks Coaxial Optical This is used for output of the digital audio signal recorded on CDs and Video CDs Set digital output to the setting suitable for the amplifier used 2 Control input jack 3 TV SYSTEM switch 4 Video output jacks 5 AV connecto...

Page 48: ...002 Wow and flutter Limit of measurement 0 001 W PEAK or lower Other Terminals Optical digital output Optical digital jack Coaxial digital output RCA jack CONTROL IN Minijack 3 5ø AV connector output 21 pin connector This connector provides the video and audio signals for connection to a colour video TV monitor or TV set which has a AV CONNECTOR terminal 21 pin connector assignment PIN no 1 Audio ...

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