Pioneer DV-500K-S Service Manual Download

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DV-500K-S

C4082

100P CH

C4081

33P CH

C4084

100P CH

C4083

33P CH

C4037

13P

C4036

0.1

C4059

0.0015

C4046

0.0068

C4066

C4057

0.1

C4060

0.1

C4074 0.1 B

C4073 0.1 B

C4067

0.1

C4065

0.1

C4064

0.1

C4058

0.1

C4038

C4071

0.1

C4063

0.1

C4072

100P

C4114

C4118

100P CH

C4079

0.1

C4077

0.01 B

C4047

1000

6.3V

YK_P

C4080

220

6.3V

YK_P

C4039

25V

KA_P

R4074

R4072

R4073

R4029

R4039 10K

R4025

R4046

2.7K
+-1%

R4045 15K

R4057

10K

R4051

150

+-1%

R4052

150

+-1%

R4050

150

+-1%

R4034

10K

R4036 10K

R4037 10K

R4076

100

R4066

R4065

R4049

150

+-1%

R4058

100

R4075

10K

TP4030

TP4092

TP4093

TP4091

TP4094

TP4088

TP4089

TP4082

TP4081

TP4083

TP4084

TP4085

TP4086

TP4087

TP4048

TP4047

TP4029

TP4044

TP4035

CP4002

00_6232_011_

W834

W833

W839

IC4001

MT1389FE/E-L

MPEG/MICON IC

101 102 103 104 105 106 107 108

109

110

111

112

113

114

115

116

117

118

119

120

121

122

123

124

125

126

127

128

129

130

131

132

133

134

135

136

137

138

139

140

141

143

145

146

147

149

151

152

154

155

156

158

160

161

163

164

165

166

167

168

169

170

171

172

173

174

175

176

177

178

179

180

181

182

183

184

185

186

187

188

189

190

191

192

100

78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99

OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE

NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME

B4011

MMZ1608R102CT

B4007

MMZ1608R102CT

B4010

MMZ1608R102CT

NR4001

4D03WGJ0330T5E

NR4002

4D03WGJ0330T5E

IC4003

R3112N291A-TR-FA

RESET IC

V+3A

I/XP

V+3

AMUTE

LETTER

SQUEEZE

AL
AR

R/CR
B/CB

V+3E

G/Y

V+3

C/V

V+1R8

V+3V

PWDN#
-28V
FLDC-
FLDC+

D_GND

R/CR
B/CB
G/Y
C/V
SQUEEZE
LETTER

ASPDIF

I/XP
VSEL1

PWDN#

XAMUTE

AL
AR
XAMUTE
PWDN#
AMUTE

TROUT

ASPDIF
GND

TRIN

VSEL1

MA4
MA5
MA6
MA7
MA8
MA9

MA11

SDCKE

SDCLK

MA3
MA2
MA1

MA0

MA10
DBA1
DBA0

DCS#

DRAS#
DCAS#

DWE#

DQM1

DQ8

FLDC-

DQ9

-28V

FLDC+

DQ10
DQ11

D_GND

DQ12
DQ13

V+3E

DQ14

DQ15

FP_DO

DQ0
DQ1

STB

DQ2

FP_DI

DQ3

FP_SCK

DQ4

RXD

RESET

TXD

AD6

AD7

A17

DQM0

RXD

TXD

DQ7

DQ6

DQ5

SDA

SCL

FP_DI

FP_SCK

STB

FP_DO

V+3

1.8V

TO AUDIO JACK

FROM/TO POWER PORT

TO VIDEO JACK

(CP601)

DGND

FLDC+

-28V

FLDC-

V+3E

STB

DO (F to M)

DI (M to F)

CLK

FROM/TO DISPLAY

DMF089

PCB130

(V+3D)

NC NC NC

NC
NC

3.3

1.9

0.0

1.9

0.0

1.9

3.3

0.0

1.8

0.7

1.6

2.0

3.2

2.9

0.0

3.1

3.0

3.3

0.1

3.3

1.9

3.3

3.0

1.5

2.0

1.6

1.8

0.1

1.1

3.3

108

107

DVDD3

RFGND18

RFVDD18

XTALO

DVDD18

DVDD3

AD6

ALE (PU)

AD7

IOA0 (PU)

UWR# (PU)

URD# (PU)

UP1_2 (PU)

UP1_3 (PU)

UP1_4 (PU)

UP1_5 (PU)

ICE (PD)

PRST# (PU)

DQM0#

RD7

RD6

RD5

INT0# (PU)

A17 (PU)

RD4

RD3

RD2

RD1

RD0

RD15

RD14

RD13

RD12

RD11

RD10

RD9

RD8

DQM1

RWE#

CAS#

RAS#

RCS#

BA0

BA1

DVDD18

RA10

RA0

RA1

RA2

RA3

RCLK

1.2

2.0

1.5

1.7

DVDD3

CKE

RA9

RA8

1.9

1.2

RA7

RA6

RA5

RA4

1.2

DVDD18

DVSS(1.8)

1.9

(PD) RA11

1.6
1.6
1.6

1.6

3.3

0.0

161

160

159 SPDIF

DACVDDC(V)

VREF(V)

FS(V)

0.0

1.3
1.3

DACVDDB(V)

DACVSSB(V)

DACVDDA(V)

3.3

DACVSSA(V)

R/CR(V)

B/CB(V)

0.0

0.7

AADVSS(A)

AKIN2(A)

ADVCM(A)

AKIN1(A)

AADVDD(A)

DACVSSC(V)

CVBS/C(V)

G/Y(V)

APLLVDD(A)

APLLCAP(A)

APLLVSS(A)

ADACVSS1(A)

ADACVSS2(A)

AVCM(A)

ADACVDD2(A)

3.3

162

ARF(SW)/GPIO(A)

ARS/GPIO(A)

AR/SDATA1(A)

GPIO6/YUVCLK (PD)

GPIO7/YUV3 (PD)

GPIO3/INT1#/SPDATA

GPIO4/SPLRCK

IOA21/YUV7/GPIO (PD)

UP1_6/SCL (PU)

UP1_7/SDA (PU)

UP3_0/RXD (PU)

UP3_1/TXD (PU)

UP3_5/TXD/SDA (PU)

UP3_4/RXD/SCL (PU)

MC_DATA/INT2#/YUV0/GPIO

(PD) ASDATA3/YUV6/GPIO

(PD) ASDATA2/YUV5/GPO
(PD) ASDATA1/YUV4/GPO
(PD) ASDATA0/YUV2/GPO

(PD) ALRCLK/YUV1/GPO

ACLK/YUV0/GPIO

ABCK/YUV0/GPIO

GPIO5/INT3#/SPBCK

DVSS(3.3)

ADACVDD1(A)

AL/SDATA2(A)

ALS/SDATA0/GPIO(A)

ALF(CTR)/GPIO(A)

1.0

1.7

1.8

2.6

3.1

3.3

2.6

0.0

3.3

2.6

1.8

0.0
0.0
0.0

3.3

1.6

3.3

0.7

0.0

0.1

1.4

0.1

3.3

1.0

0.0

3.3

1.6

1.0

1.6

3.3

V_OUT

VSS

VDD

0.0

3.3

1.9

Summary of Contents for DV-500K-S

Page 1: ...PTE LTD 253 Alexandra Road 04 01 Singapore 159936 PIONEER CORPORATION 2007 TOP MENU MENU RETURN ENTER HOME MENU OPEN CLOSE STANDBY ON DV 500K S RRV3591 DVD PLAYER DV 500K S THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL S AND TYPE S Model Type Power Requirement Region No Remarks DV 500K S TLXZT AC 110 V to 240 V 3 DV 500K S TLXZT3 AC 110 V to 240V 3 For details refer to Important Check Points fo...

Page 2: ...ON EXCEEDING THE LIMIT FOR CLASS 1 A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS LASER DIODE CHARACTERISTICS FOR DVD MAXIMUM OUTPUT POWER 5 mW WAVELENGTH 650 nm FOR CD MAXIMUM OUTPUT POWER 5 mW WAVELENGTH 780 nm Additional Laser Caution See page 28 1 Laser diode is driving with Q2303 Q2305 650nm LD and Q2302 Q2304 780nm LD on the DVD MT PCB Assy Therefore when short ...

Page 3: ...the product Please check that neither solder debris nor screws remain inside the product 8 There should be no semi broken wires scratches melting etc on the coating of the power cord Damaged power cords may lead to fire accidents so please be sure that there are no damages If you find a damaged power cord please exchange it with a suitable one 9 There should be no spark traces or similar marks on ...

Page 4: ... 6 3 DISPLAY SPECIFICATION OF THE SERVICE MODE 30 6 4 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY 31 6 5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE 32 7 DISASSEMBLY 33 7 1 EXTERIOR SECTION 33 7 2 DVD DECK SECTION 35 8 EACH SETTING AND ADJUSTMENT 39 8 1 ADJUSTMENT 39 8 2 RE WRITE FOR DVD FIRMWARE 39 9 EXPLODED VIEWS AND PARTS LIST 42 9 1 PACKING SECTION 42 9 2 EXTERIOR SECTION 44 9 3 06 DVD MECH...

Page 5: ...th eutectic solders lead free solders have higher bond strengths but slower wetting times and higher melting temperatures hard to melt easy to harden The following lead free solders are available as service parts Parts numbers of lead free solder GYP1006 1 0 in dia GYP1007 0 6 in dia GYP1008 0 3 in dia Before removing Pick Up PCB and DVD PCB connector short circuit the position shown in Fig 1 usin...

Page 6: ...ctive wrist strap for body PREPARATION OF SERVICING If the stored 4 digit password in the Rating Level menu needs to be cancelled please follow the steps below Set the DVD to the Stand by Mode Press and hold the STOP key on the front panel Simultaneously press and hold the POWER key on the front panel The 4 digit password has now been cleared 1 2 3 4 PARENTAL CONTROL RATING LEVEL 4 DIGIT PASSWORD ...

Page 7: ...D F A B E 2 SPECIFICATIONS 2 1 ACCESSORIES Accessories Remote control 1 07650LE030 Power cable 1 1206158802 Audio Video cable 1 2m 1 red white yellow 06CPBA2006 Dry cell batteries 2 AA R6P Warranty Card Operating Instructions ENTER ...

Page 8: ...reo pair Output level During audio output 200 mVrms 1 kHz 20 dB Number of channels 2 Jacks RCA Digital audio characteristics Frequency response 4 Hz to 44 kHz DVD fs 96 kHz S N ratio 115 dB Dynamic range 88 dB Total harmonic distortion 0 0065 Wow and flutter Limit of measurement 0 001 W PEAK or lower Digital output Coaxial digital output RCA jack Optical digital output Optical digital jack Accesso...

Page 9: ...h as digital audio material The non DVD audio side of the disc is not compliant with the CD Audio specification and therefore may not play The DVD side of a DualDisc plays in this product For more detailed information on the DualDisc specification please refer to the disc manufacturer or disc retailer CD R RW compatibility Compatible formats CD Audio Video CD Super VCD ISO 9660 CD ROM containing M...

Page 10: ...ft Licensing Inc DivX video compatibility Official DivX Certified product Plays all versions of DivX video including DivX 6 with standard playback of DivX media files File extensions avi and divx these must be used for the player to recognize DivX video files Note that all files with the avi extension are recognized as MPEG4 but not all of these are necessarily DivX video files and therefore may n...

Page 11: ...ust the amount of echo effect added to the vocals Controls onlythe level of the microphone s scanning Press to jump to the previous next chapter or track 14 This mark indicates compatibility with DVD RW discs recorded on a DVD recorder in Video Recording mode TOP MENU ENTER cursor buttons MENU 6 RETURN 7 HOME MENU Front panel 15 ECHO control 16 VOLUME control 17 MIC 1 MIC2 input jacks T 2 3 4 5 6 ...

Page 12: ...ays and menus Press ENTER to select an option or execute a command 7 HOME MENU Press to display or exit the on screen display 8 Use for reverse slow motion playback frame reverse and reverse scanning 9 Press to start or resume playback 10 chapter or track then to previous chapters tracks 11 Press to pause playback press again to restart 12 low 13 high Press low repeatedly to lower the pitch of the...

Page 13: ...8 MENU Press to display a DVD disc menu or the Disc Navigator if a VR format DVD RW CD Video CD MP3 WMA or JPEG disc is loaded 19 RETURN and Press to return to a previous menu screen 20 Use for forward slow motion playback frame advance and forward scanning 21 Press to jump to the next chapter or track 22 Press to stop the disc you can resume playback by pressing play 23 DISPLAY Press to display i...

Page 14: ...een solved If the customer complain occurs with the specific disc use it for the operation check The error rates must be less than 5 0e 4 3 Confirm playback error rates at the innermost and outermost tracks by using the following disc DVD test disc GGV1025 4 Play back a DVD Menu operation Title chapter search Audio and operations must be normal 5 Play back a DVD Menu operation Title chapter search...

Page 15: ...SSY POWER PCB ASSY KARAOKE PCB ASSY DVD MT PCB ASSY DVD MECHA ASSY Mark No Description Part No LIST OF ASSEMBLIES 1 DVD MT PCB ASSY A2K020A130 1 OPERATION 1 PCB ASSY A2K020A270 1 OPERATION 2 PCB ASSY A2K001A280 1 POWER PCB ASSSY A2K020A240 1 KARAOKE PCB ASSSY A2K020ADV0 1 DVD MECHA ASSY A2K001A650 ...

Page 16: ...ing Daifree GEM1036 ZLX ME413A Refer to 9 3 06 DVD MECHA SECTION Grease GYA1001 ZLB PN397B Refer to 9 3 06 DVD MECHA SECTION Grease GEM1018 Refer to 9 3 06 DVD MECHA SECTION Name Lubricants and Glues No Remark Name Lubricants and Glues No Remark Before shipping out the product be sure to clean the following positions by using the prescribed cleaning tools Pickup leneses Cleaning liquid GEM1004 Cle...

Page 17: ...DV 500K S 17 5 6 7 8 5 6 7 8 C D F A B E ...

Page 18: ...EREUSES AN POINT DE VUE ATTENTION H E J8001 COAXIAL 1 2 CD604 2 1 2 1 N N L PAL NTSC DEF105 PCBDV0 KARAOKE PCB 12V MIC GNDA GNDA 5V XNOR KARAOKE 6 5 4 3 2 1 6 5 4 3 2 1 12V MIC GNDA GNDA 5V XNOR KARAOKE SW2 POWER DEF129 PCB280 OPERATION2 PCB 1 2 2 1 CD601 5 4 3 5 4 3 POWER SW2 DEF126 PCB270 OPERATION PCB DI M to F STB DO F to M IR CLK CP601 FFC DO F to M DI M to F IR STB CLK CP4002 11 10 9 8 7 6 1...

Page 19: ... CD C E VS F GND A VR650 DVD GND GND LD_DVD 650 LD_CD 780 PD GND NC VRCOM TRKG DRV TRKG RTN FOCS RTN FOCS DRV VCC D B VR780 CD VRF RF_OUT SW1 DVD CD C E VS F GND VR650 DVD LD_DVD 650 LD_CD 780 PD GND 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 DM 4PB DRIVE DVD OPTICAL PICK UP DMF089 PCB130 DVD PCB DVD MT PCB ASSY 1 6...

Page 20: ...EO DECORDER RF OVERALL BLOCK DIAGRAM IR RECEIVER OS651 ROM V340TA0 16Mbit FLASH IC4004 ES29LV160EB 70TG 64Mbit SDRAM IC4005 HY57V641620ETP 7 C SDA SCL AMUTE PWDN MPEG MICON IC4001 MT1389FE E L AUDIO CODEC INTERNAL DAC 1 8V A0 A20 AD0 AD7 MA0 MA11 DQ0 DQ15 RESET IC IC4003 R3112N291A TR FA L R 8V FLDC OPTICAL OP AUDIO AMP IC IC8003 RC4580IDR AUDIO_L AUDIO_R VIDEO DRIVER 6CH IC IC7301 LA73054 TLM E 4...

Page 21: ...XP R CR B CB G Y C V A B 3 5 Y U CVBS Y U V J7302 2 V 6 CVBS SDA A AT 3 3V B 1 8V C P CON 5V D P CON 6V E AT 12V F P CON 12V G 28V H 8V SCL IR IR RECEIVER OS651 ROM V340TAO IR GR1 GR8 P1 P16 FP_DI FP_DO FP_SCK STB FIP DRIVER IC IC651 PT6315 FIP V651 HNV 08SS44T FLDC A G A C AUDIO AMP IC IC8003 RC4580IDR 3 2 R L AUDIO JACK J8003 AUDIO R AUDIO L AUDIO L R F X4001 27MHz EEPROM IC IC4002 S 24CS08AFJ T...

Page 22: ...5V AT 3 3V FL DC 28V AT 12V for mute P CON 6V P CON 12V P ON H FL DC Q515 P CON 5V REG Q510 P CON 12V SW Q504 FL P CON SW Q502 28V P CON SW VOLTAGE CTL IC501 KIA431A AT PHOTO COUPLER IC504 PS2561AL1 1 V W POWER CTL IC502 STR A6151M 6V REG DVD MOTOR IC503 PQ070XF01SZH REG 1 8V IC4006 LM1117S ADJ 1 8V REG 8V IC6504 KIA78D08F RTF P 8V ...

Page 23: ...here waveform at X4001 about 3 0Vp p Check X4001 IC4001 and peripheral circuit Yes Write DVD FIRMWARE DATA Check AT 3 3V line of POWER BLOCK Check Q515 and peripheral circuit No Yes No DECK DOES NOT ACCEPT OPEN CLOSE Check P CON 6V line of POWER BLOCK Yes Is the lose connection at CD2302 to DECK Check CD2302 connection to DECK Change DVD LOADER Is the voltage at pin 8 and 19 of IC2301 about DC6V ...

Page 24: ...and pin 43 of IC651 about 3V Check AT 3 3V line of POWER BLOCK No Replace V651 or IC651 NO PLAYBACK PICTURE OF AV JACK Is there video signal at pin 33 of IC7301 Change IC7301 No Yes No Yes Check J7302 and peripheral circuit Is there a signal at pin 164 of IC4001 Check IC4001 and peripheral circuit ...

Page 25: ...tion at RCA Cable Yes Yes No No Change IC4001 Is there waveform at pin 159 of IC4001 about 3 3Vp p Check Q8005 and peripheral circuit NO ANALOG AUDIO ON PLAYBACK Is there AUDIO signal at pins 1 and 7 of IC8003 Yes Is there AUDIO signal at C8051 and C8053 No Check J8003 and peripheral circuit Yes No Check AT pins 184 and 186 of IC4001 Change IC8003 ...

Page 26: ...ber is lost 16M Flash ROM DVD MT PCB Assy IC4004 The power cannot be turned on Downloading of the firmware cannot be performed DVD IC DVD MT PCB Assy IC4001 Any kind of symptoms no power a failure in any of the servo video and audio systems etc may be generated because the DVD processing is performed by a single chip 64M SDRAM DVD MT PCB Assy IC4005 No power Block noise is generated during playbac...

Page 27: ...ack of any disc including a test disc DVD GGV1025 CD STD 905 cannot be performed How to diagnose In the case mentioned above degradation of the laser diodes LDs mounted on the PICKUP Assy is suspected Measure the voltage between the two ends of one of the resistors mentioned below Measure the voltage between the two ends of R2321 or R2323 on the DVDM Assy If the voltage is 0 4 V or higher the 650 ...

Page 28: ... CLOSE Press the play key of the normal remote control unit Player An address is displayed OR ESC PLAY ESC TEST CHECK DVD CD DVD disc POWER ON OFF POWER DISC SET Notes After going into service mode if you play back the disc DISC NON is displayed The video signal and the audio signal are outputted during the servicemode The SKIP key and the SCAN key are effective during the service mode SERVICE MOD...

Page 29: ...control unit Light the all FL and LEDs OSD displays test mode Note When pressing the keys of something the FL displays NO DISC and the LED lighting disappears 2 Release the Service mode Turn off the power Press the ESC A8 5F key of the remote control unit 3 LD ON DVD Press the TEST A8 5E and 1 A8 01 keys in order and turn on the laser diode 650n CD Press the TEST A8 5E and 4 A8 04 keys in order an...

Page 30: ...tion value M Unknown 01 or 41 Open state 04 Close state 08 During opening 12 During closing 22 8 Slider position S In Side Switch ON 01 In Side Switch OFF 00 9 Output video system V NTSC system NTSC PAL system PAL Automatic setting AUTO Scart terminal output SK Display only the WY model which can do the output setting of scart terminal VIDEO 00 S VIDEO 01 RGB 02 0 Disc sensing DSC The type of disc...

Page 31: ...eys After you press the A MON key while holding the ESC key pressed and then input the region number if the number is different from that set in the unit an error message is displayed and the tray opens Command Contents Conditions Remote Control Key Name Remote Control Code Memory clear and region revision indication CLEAR 1 A8 45 Average value measurement of DVD error rate 5 1 A8 05 CD error rate...

Page 32: ...layed in exponential notation ERROR RATE Calculation of the average error rate For DVDs OK with 5 0e 4 or less for CDs OK with 7 6e 3 or less 3 EDC ID error history ID Address EDC ID errors last eight errors Note Error of AV1 is not supported in this player Number of error Indication plan contents Character in bold Item name Information display 1 2 3 ex For DVDs Step 1 e e 6 OK e 5 OK e 4 Refer to...

Page 33: ...602 Remove the 2 screws 1 Remove the Karaoke PCB in the direction of arrow Fig 1 2 Karaoke PCB 1 2 3 4 Short circuit the position shown in Fig 1 4 using a soldering iron If you remove the DVD Deck with no soldering the Laser may be damaged Disconnect the following connectors CP2301 CP2302 and CP2303 Remove the DVD Deck in the direction of arrow 1 4 DVD DECK Refer to Fig 1 4 Fig 1 4 NOTE Before you...

Page 34: ...500K S 34 1 2 3 4 1 2 3 4 C D F A B E 1 5 DVD MT PCB Refer to Fig 1 5 1 2 3 Remove the 5 screws 1 Remove the 4 screws 2 Remove the DVD MT PCB in the direction of arrow Fig 1 5 DVD MT PCB 1 1 1 1 1 2 2 2 2 ...

Page 35: ...ed here Minute adjustments are needed if the disassembly is done If the repair is needed except listed parts replace the DVD MECHA ASS Y NOTE 1 In case of the Traverse Ass y install it from 1 to 4 in 2 In case of the Traverse Ass y installation hook the wire order Refer to Fig 2 2 B on the Loader Ass y as shown Fig 2 2 C 1 Traverse Ass y Loader Sub Ass y Fig 2 2 B Check Lock Traverse Ass y Rack Lo...

Page 36: ... Fig 2 3 C Fig 2 3 E Check Hook Fig 2 3 D Rack Loading B A The Lever should be position between A and B Check Hook Rack Loading 1 Loader Sub Ass y Gear Main 2 4 RACK LOADING MAIN GEAR PULLEY GEAR Refer to Fig 2 4 A 1 Unlock the support 2 and remove the Gear Pulley 2 Remove the Gear Main 3 Press down the catcher 1 and slide the Rack Loading Gear Pulley 2 Fig 2 4 A NOTE 1 In case of the Rack Loading...

Page 37: ...9 Remove the 2 screws 5 10 Remove the Feed Motor 11 Remove the Gear Motor 3 Gear Middle Gear Motor Feed Motor Screw Torque 1 3 0 3kgf cm Screw 2 Screw Torque 3 0 0 3kgf cm Screw 3 Screw Torque 1 0 0 3kgf cm Screw 4 5 Switch PCB Ass y 2 4 Rack Feed Ass y Gear Feed 5 Fig 2 7 A Traverse Ass y 5 1 NOTE 1 When installing the Rack Feed Ass y push both ends to 2 In case of the Gear Motor installation che...

Page 38: ... and install it as positions for the FFC 1 Do not make the folding lines except the specified NOTE Fig 2 8 Traverse Ass y Loosen the wire in the direcion of the arrow Check Hook Fig 2 7 E FEED MOTOR WHITE 4 BROWN 3 SPINDLE MOTOR YELLOW 2 GREEN 1 Fig 2 7 D Switch PCB Ass y Printing Surface Fold 79 1 mm Reinforcement Plate To Pick Up PCB ...

Page 39: ...and close the tray 3 Press the PLAY button 4 Updating of the firmware is completed 2 Procedures for creating the disc for updating Necessary tools 1 PC with a CD R CD RW drive 2 Blank CD R or CD RW 3 Firmware file BIN How to create 1 Start up the program for writing to CD 2 Load a blank disc in the CD R CD RW drive 3 Enter PIONEER as the volume label 4 Select the BIN file 5 Write the latest versio...

Page 40: ...gnized properly Check if the volume label of the disc is PIONEER Is playback of a disc other than the disc for updating possible If playback of a test CD is also impossible a reading section such as PU may be defective In such a case repair the defective part first If playback of a test CD is possible the disc for updating may be defective Check for any scratches or foreign matter such as fingerpr...

Page 41: ...DV 500K S 41 5 6 7 8 5 6 7 8 C D F A B E ...

Page 42: ...ponent parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Screws adjacent to mark on product are used for disassembly For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropriate NOTES 9 11 11 10 13 11 11 12 1 14 TLXZT3 ...

Page 43: ... Remote Control 07650LE030 4 Package Pad 792WHAA237 5 6 7 Operating Instructions J2K00201A English 8 Operating Instructions J2K00210A Chinese 9 Polyethylene Bag Instruction JB5KD200 10 Gift Sheet 791WHAA183 11 Package 792WHAA227 12 Gift Box 793WCDD414 13 Polyethylene Bag INSTA5 791WHAA040 14 Carton Label See Contrast Table 2 Mark No Description Part No Mark No Symbol and Description DV 500K S TLXZ...

Page 44: ... D F A B E 9 2 EXTERIOR SECTION B B A A C C CONTACT SIDE NON CONTACT SIDE 19 19 19 13 17 17 4 18 18 18 18 10 12 3 14 22 21 29 32 27 28 12 15 15 12 21 21 21 21 21 21 21 2 14 22 12 23 18 18 18 18 18 1 11 11 25 24 20 20 5 17 17 19 19 7 ...

Page 45: ...arth 743WKAA015 15 Cushion 15x20x16 8965TS101B 16 17 Screw Tap Tite S Bind Wash 816423063U 18 Screw Tap Tite S 3x5 5 8107D3055U 19 Screw Tap Tite B 3x6 0 8109K3060U 20 Screw Tap Tite B Pan 3x6 810913060U 21 Screw Tap Tite P 2 6x8 811022680U 22 Screw Tap Tite P Bind WH7 8110I2680U NSP 23 Sheet Jack 1 722631A187 NSP 24 Sheet Jack 2 722631A181 NSP 25 Sheet Jack 3 722631A182 26 Flat Cable CD604 W9L602...

Page 46: ... Cannot supply separately If the repair is needed replace the LOADER SUB ASS Y PCB610 LOADING MOTOR PCB ASS Y CD2302 Do not replace the parts Because minute adjustments are needed if this condition is disassembled further more If the repair is needed replace the DVD MECHA ASS Y SW PCB ASS Y AB AB AB AA AB AB AB SW1 PCB640 CD2001 SW2 CD2301 AC AC AB Lubricating Oil GYA1001 Daifree GEM1036 Pickup le...

Page 47: ...rse 92P100125A 14 Gear Pulley 92P100123A 15 Gear Main 92P100124A 16 Gear Feed 92P100116A 17 18 Plate Clamper 92P000023A 19 LOADER SUB ASSY R 92AAA0024A 20 Clamper 92P100122A 21 Screw Pan M1 7x3 P3 814011730U 22 Screw Pan M1 7x2 3 P3 814011723U 23 Rack Loading 92P100121A 24 Gear Motor 92P100088A 25 Feed Rack Assy 92AAA0017A 26 Screw T Tite B M1 7x5 0 P3 813381750U 27 Screw Gear Feed 92P700007A 28 C...

Page 48: ...3 OP AD4 OP AD5 DMSO AD6 FMSO AD7 TROPEN PWR PRD PCE TRSO DQM0 FOSO DQM1 LIMIT DWE DCAS IOA DRAS TRCLOSE DCS STBY DQ0 A2 DQ1 DQ2 DQ3 A3 DQ4 A4 DQ5 A5 DQ6 DQ7 A6 DQ8 A7 DQ9 A8 DQ10 DQ11 V 3 DQ12 DQ13 DQ14 DQ15 SCL DBA0 DBA1 SDA MA0 MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 MA10 PWR PCE PRD MA11 A18 A19 A16 A15 A14 A13 A12 A11 A10 A9 A20 A1 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 A17 A0 SDCKE SDCLK SDA SCL FP DI ...

Page 49: ...A9 MA11 SDCKE SDCLK MA3 MA2 MA1 MA0 MA10 DBA1 DBA0 DCS DRAS DCAS DWE DQM1 DQ8 FLDC DQ9 28V FLDC DQ10 DQ11 D_GND DQ12 DQ13 V 3E DQ14 IR DQ15 FP_DO DQ0 DQ1 STB DQ2 FP_DI DQ3 FP_SCK DQ4 RXD RESET TXD AD6 AD7 A17 A0 DQM0 RXD TXD DQ7 DQ6 DQ5 SDA SCL FP_DI FP_SCK STB FP_DO V 3 IR 1 8V TO AUDIO JACK FROM TO POWER PORT TO VIDEO JACK CP601 DGND DGND FLDC 28V FLDC V 3E IR STB DO F to M DI M to F CLK FROM TO...

Page 50: ... MA9 MA10 AD4 PWR MA11 DWE SDCKE DQM1 DQM0 DCAS DRAS DBA1 DBA0 AD3 SDCLK DCS A0 A1 A2 AD2 A19 A3 A4 A5 A18 A6 A7 A8 AD1 A8 A9 A10 A11 A7 A12 A13 A14 AD0 A6 A15 A16 A17 PRD A5 A18 A19 A20 A4 AD0 AD1 AD2 PCE A3 AD3 AD4 AD5 A1 A2 AD6 AD7 PRD PCE PWR V 3 D_GND V 3D FROM POWER PORT FROM TO MPEG MICON DSP NC NC 0 0 1 4 2 6 2 6 1 4 1 2 1 6 1 6 3 3 1 3 0 9 1 6 2 5 1 5 1 6 1 3 2 5 1 5 0 8 1 0 1 7 1 6 0 8 0...

Page 51: ...4 MA6 MA1 3 MA5 MA2 2 MA4 MA3 PCB130 DMF089 VSS DQ0 DQ1 DQ2 DQ15 VSSQ DQ12 DQ11 VSSQ DQ3 DQ4 VDDQ DQ5 DQ6 VSSQ DQ7 VSSQ DQ10 DQ9 VDDQ DQ8 LDQM VSS UDQM CLK CKE NC A9 A11 A10 AP A0 A2 A1 A3 VDD VSS A4 A5 A6 A7 A8 NC RFU NC NC 3 3 1 5 3 3 1 5 1 5 0 0 1 5 1 5 3 3 1 5 1 5 0 0 1 5 3 3 2 0 3 3 3 3 3 3 3 3 3 3 1 0 0 0 1 7 1 7 1 7 1 7 3 3 0 0 1 7 1 7 1 7 1 7 1 7 1 7 1 7 1 9 1 7 1 9 0 0 1 5 3 3 1 5 1 5 0 0...

Page 52: ...06 100 10V YK_P R2312 8 2K 1 R2309 10K R2307 100K R2308 10K R2306 100K R2341 10K R2338 10K R2343 10K R2319 150K R2329 1 R2342 680K R2331 150K R2304 10K R2313 10K 1 R2310 10K R2316 3 3K R2325 470 1 TP2304 TP2305 TP2306 TP2309 TP2310 TP2311 TP2312 TP2313 TP2314 TP2315 TP2316 TP2317 TP2318 TP2319 TP2308 TP2307 TP2320 TP2321 TP2322 TP2323 TP2302 TP2324 TP2325 TP2326 TP2327 TP2328 TP2303 TP2333 TP2330 ...

Page 53: ...ND SUBJECT TO CHANGE WITHOUT NOTICE NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME DURING PLAYBACK MEASURED WITH THE DIGITAL TESTER NOTE THE DC VOLTAGE EACH PART WAS IOA V20 A B C D V 3F E F MDI1 LDO2 LDO1 IOA LDO1 V1P4 LIMIT TROUT TRIN STBY DMSO FMSO TRCLOSE TROPEN TRSO FOSO LDO2 OPO OP OP RF V 3F V 5S V 6A D_GND M_GND V1P4 FOSO DMSO TROPEN TRCLOSE MOT_SPDL MOT_SPDL F F LOAD LOAD NC NC NC ...

Page 54: ...01WV2 6P 1 2 3 4 5 6 C8042 100P CH C8046 100P CH C8055 C8036 1 B C8037 0 1 B C8074 330P CH C8038 1 50V KA_P R8042 10K R8045 10K R8015 4 7K R8043 10K R8040 100K R8048 470K R8060 470K R8070 R8047 4 7K R8059 10K 1 R8049 10K 1 R8038 220 R8035 2 4K R8036 3 9K R8037 1 8K R8044 8 2K R8039 68 TP8001 W840 DURING PLAYBACK MEASURED WITH THE DIGITAL TESTER NOTE THE DC VOLTAGE EACH PART WAS B8004 MMZ1608R102CT...

Page 55: ...H C8077 330P CH C8078 330P CH C8066 100 10V YK_P C8064 47 16V YK_P C8060 47 16V YK_P C8070 47 16V YK_P C8073 47 16V YK_P R8069 22K 4 7K R8064 22K R8058 22K R8084 220 1 R8085 220 1 R8066 10K R8070 2 2K R8047 4 7K R8052 10K R8053 10K R8061 10K R8063 27K 1 R8074 22K R8073 22K R8081 470 R8080 220 1 R8057 22K R8067 27K 1 R8078 470 R8079 220 1 R8056 4 7K R8051 4 7K R8014 4 7K 44 K TP8001 IC8003 RC4580ID...

Page 56: ... PLAYBACK MEASURED WITH THE DIGITAL TESTER NOTE THE DC VOLTAGE EACH PART WAS C V SQUEEZE LETTER LETTER SQUEEZE VSEL1 I XP R CR B CB G Y C V VSEL1 G Y B CB R CR I XP V 5V_A P H I L V 5V V 5V_A V 5V D_GND D_GND FROM MPEG MICON DSP TO AUDIO JACK FROM POWER PORT 2 0 VCC1 CVBS in SQ LE C in GND11 Y1 in Y2 in MUTE2 CB in AMP2 CR in GND12 REG GND26 CR out GND25 CB out VCC22 Y2 out GND24 GND23 Y1 out GND2...

Page 57: ...C7324 0 1 B C7317 470 6 3V YK_P C7319 1000 6 3V YK_P C7316 470 6 3V YK_P C7318 1000 6 3V YK_P C7325 470 6 3V YK_P R7316 75 1 R7318 75 1 R7322 75 1 R7323 75 1 R7324 10K R7317 75 1 R7315 75 1 TP7301 W871 W873 W872 W877 W801 B7305 MMZ1608R102CT B7304 MMZ1608R102CT U_OUT V_OUT Y_OUT C Y Y U V CVBS S_C OUT S_Y OUT CVBS OUT Y G U B V R ASP PCB130 DMF089 10 13 12 11 8 9 ...

Page 58: ...S LA NOMENCLATURE DES PIECES N UTILISER QUE CELLS DECRITES DANGEREUSES AN POINT DE VUE SECURITE LES PIECES REPAREES PAR UN ETANT ATTENTION C4112 0 001 B C4094 0 1 B C4093 1 B C4086 1 B C4099 0 001 B C4098 1 B C4096 1 B C4116 0 001 B C4100 R4012 68 1 R4013 39 1 R4011 15 TP4002 W820 CP502 FROM TO POWER GND P CON 5V FL DC FL DC AT 3 3V GND P CON 12V AT 12V for MUTE GND M GND D P CON 6V AT 3 3V 28V AD...

Page 59: ...ST AT THE TIME DURING PLAYBACK MEASURED WITH THE DIGITAL TESTER NOTE THE DC VOLTAGE EACH PART WAS B4001 MMZ1608R102CT B4002 MMZ1608R102CT V 5V V 5V V 12AT V 12AT V 12 V 12 D_GND V 5V D_GND V 6A V 6A V 6A V 5S V 5S V 3F V 3F D_GND M_GND V 3 V 3 V 3E V 3E V 1R8 V 1R8 V 3A PWDN FLDC FLDC 28V D_GND V 3 D_GND TO LOADER MOTOR DRIVE TO MEMORY TO VIDEO JACK TO AUDIO FROM TO MPEG MICON DSP PCB130 DMF089 CO...

Page 60: ...KA_P R666 2 2 1 4W TP662 DURING PLAYBACK MEASURED WITH THE DIGITAL TESTER NOTE THE DC VOLTAGE EACH PART WAS P16 P15 P14 P13 P12 P11 P10 P9 P8 P7 P6 P5 P4 P3 P2 P1 GR8 GR7 SW2 SW1 P8 P9 P10 P11 P12 P13 P14 P15 P16 P7 P6 P5 P4 P3 P2 P1 SW1 GR8 GR7 GR6 GR5 GR4 GR3 GR2 GR1 V 3E IR SW2 DEF129 PCB280 NC STB 12 VDD 23 12 0 6 0 18 0 0 19 0 15 6 19 0 9 5 13 0 9 5 12 6 13 0 6 0 LED1 LED2 LED4 CLK 34 VDD 44 ...

Page 61: ...CHANGE WITHOUT NOTICE NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME FLDC FLDC P6 P5 P4 P3 P2 P1 GR8 GR7 GR6 GR5 GR4 GR3 GR2 GR1 SW2 28V SW1 P15 P16 STB FP_SCK FP_DI FP_DO GR2 GR1 FP_SCK FP_DI STB FP_DO V 3E IR V 3E FLDC 28V FLDC GND FROM TO MPEG MICON RF AMP STB 12 VDD 3 2 0 0 0 19 0 15 6 LED1 LED2 LED4 CLK VDD 44 16 0 16 0 0 0 2 9 3 2 0 7 3 4 NC K2 K1 DI DO OSC GND P16 P15 P14 GR3 GR2 GR1...

Page 62: ...400V UP_P SINCE THESE PARTS MARKED BY CAUTION DESCRIBED IN PARTS LIST ONLY CRITICAL FOR SAFETY USE ONES ARE DANS LA NOMENCLATURE DES PIECES N UTILISER QUE CELLS DECRITES DANGEREUSES AN POINT DE VUE SECURITE LES PIECES REPAREES PAR UN ETANT ATTENTION KTC C516 0 0022 250V KX C502_1 0 22 275V ECQUL C518 0 001 250V KX C513 47P 2KV SL C505 100P 2KV R C503 0 1 B C515_1 0 01 400V ECQP C514 470P 500V B C5...

Page 63: ...12V CTL Q511 KTC3875S_Y_RTK REG 12V CTL Q512 KTC3875S_Y_RTK FL CTL Q502 KTC3209_Y 28V P CON SW Q515 2SD1835S T AA P CON 5V REG Q510 KTA1281_Y P CON 12V SW Q504 KTA1281_Y FL P CON SW Q513 KTA1504S_Y_RTK FL CTL Q503 KTA1504S_Y_RTK 28V CTL C501 0 01 B C503 0 1 B C541 0 01 B C540 0 0068 B C528 2 2 50V KA_P C538 220 6 3V YK_P C517 220 25V YK_P C519 22 35V YK_P C527 100 10V YK_P C522 1000 6 3V ZL_P R531...

Page 64: ...1 F C6510 100 16V KA_P C6513 100 16V KA_P C6515 100 16V KA_P C6509 2 2 50V KA_P C6504 2 2 50V KA_P R6516 10K R6515 10K R6511 10K R6509 10K R6508 10K R6514 270 R6510 10K R6522 15K R6517 8 2K R6521 120K R6524 15K R6518 10K R6512 270 R6513 10K R6507 100 R6506 100 R6520 39 R6541 39 R6519 24K R6523 15K JG6502 JG6501 IC6501 NJM2068M TE1 MIX AMP IC 1 2 3 4 5 6 7 8 W809 W808 DURING PLAYBACK MEASURED WITH ...

Page 65: ...522 0 1 B C6525 0 0015 B C6534 0 01 B R6537 4 7K R6528 22K R6522 15K R6525 15K R6526 15K R6534 10K R6532 4 7K R6533 15K R6521 120K R6531 100K R6524 15K R6530 15K 0 R6535 470 R6536 10 1 R6523 15K IC6503 BA4560F E2 MIC AMP IC 1 2 3 4 5 6 7 8 W803 OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME GNDA V 12M V 8A V 8A DEF105 PCBDV0 CLOCK MUTE OP1 IN...

Page 66: ...3 3 1 4 5 6 7 8 9 10 11 DVD MT PCB ASSY Note The encircled numbers denote measuring point in the schematic diagram J8003 pin2 Rch_Out V 1 0V div H 500µsec div J8002 pin2 Coaxial_Out V 500mV div H 200nsec div J7302 pin6 CVBS_Out V 200mV div H 10µsec div J7302 pin5 Y_Out V 500mV div H 10µsec div J7302 pin3 U_Out V 500mV div H 20µsec div J7302 pin2 V_Out V 500mV div H 20µsec div J7301 pin3 S_Y_Out V ...

Page 67: ...formation for respective destinations be sure to check with the schematic diagram 4 View point of PCB diagrams Symbol In PCB Diagrams Symbol In Schematic Diagrams Part Name B C E D D G G S S B C E B C E D G S B C E B C E B C E Transistor Transistor with resistor Field effect transistor Resistor array 3 terminal regulator Capacitor Connector P C Board Chip Part SIDE A SIDE B DED021A DED021A M2601 M...

Page 68: ...071 B8004 B4002 B4001 R4013 B7305 B7304 R7322 R7324 R7318 R7316 R7315 C7325 C7324 C7319 C7318 C7317 C7316 J8001 R4065 R4075 R4029 R4025 R4015 C8078 C8077 C8072 C8069 C8067 C8059 C8058 C8057 C8056 C8046 C8042 C4077 C4048 C4049 C4062 C4088 C4079 C4073 C4036 C4035 C4031 C4034 C4029 C4027 C4025 C4024 C4022 C4020 C4019 C4018 C4016 C4006 C4014 C4013 C4012 C4011 C4089 C4090 C2317_1 C2301 CP2301 IC4001 NR...

Page 69: ... R4021 C4028 C4032 C4074 W834 W833 R4073 R4072 C4040 C4001 R8060 R8059 R8064 R8058 C7304 C7313 C7312 C4055 R2341 R2343 R4001 C4101 C4072 R4058 C4058 C4065 C4064 C4063 C4038 C4046 C4037 C4033 C4026 C4082 C4083 C4084 C4114 C4060 C2323 C2322 R2342 R4003 C4103 C4057 C4023 C8074 C4093 C4056 R2308 C4086 C2303 C2302 W821 W822 C4007 C4005 R4061 C4010 C4003 C4002 C4051 ...

Page 70: ... PARTS C659_1 C604 C605 C651 C676 C658 C675 R662 R658 R657 R656 R655 R654 R653 R652 R651 I C 6 5 1 S801Y S801X W809 W805 R666 CP605_1 SW667 OS651 D658 D657 D656 D655 W017 CP604_1 W016 W015 W013 W011 D659 D652 D654 W010 W012 SW664 SW662 SW660 SW665 SW663 D651 W009 W007 W004 W003 CP601 C674 W001 C653 D664 D668 V651 SW666 SW661 SW658 SW659 SW652 SW653 SW657 SW654 SW655 SW656 DEF129A DEF126A DEF129A D...

Page 71: ...02 W037 C526 C528 D536 C527 C521 C514 D535 C515_1 C522 D517 R524 C 5 1 6 R 51 0_ 1 C513 C518 R546 D534 W814 D532 C523 W015 D525 C520 R539 D515 IC503 D533 C506 C505 Q510 D519 D513 D511 W013 R502 W019 W018 C535 R527 R505 C531 T501 D531 W016 R528 R529 W005 C536 L503 L505 C538 Q504 R534 R530 W006 D523 C519 R517 D521 D528 D516 D520 D522 R 5 1 1 W003 R514 R513 C517 IC501 I C 5 0 4 R5 07 D508 C509 IC502 ...

Page 72: ...A B E SIDE A SIDE A DPF015A POWER PCB ASSY CHIP MOUNTED PARTS C540 R542 R540 R548 R525 R547 R519 R526 R545 C501 C541 R531 R536 R537 R544 Q513 Q505 R509 R543 R541 Q509 Q511 Q503 Q512 R506 R538 Q506 R523 Q501 R516 R518 C503 R515 R504 C508 ...

Page 73: ...W011 C6530 W001 W012 W015 C6510 C6507 C6504 C6503 C6539 C6538 J6502 VR6501 VR6502 W809 W808 W803 IC6503 IC6501 R6541 R6520 C6526 R6533 C6533 R6532 R6534 C6529 C6524 C6532 D6505 R6519 R6515 C6512 R6518 R6517 R6528 C6527 R6537 R6536 R6535 R6521 C6517_1 C6521 C6520 R6525 C6522 R6524 R6531 C6528 C6523 R6526 C6505 R6508 C6534 R6522 C6518 R6516 C6516 C6519 R6523 R6514 R6509 R6510 C6511 C6508 R6513 R6512...

Page 74: ...K001A650 Mark No Description Part No DVD MT PCB ASSY SEMICONDUCTORS IC2301 IC AM5766 I1UFV5766S IC4001 IC MT1389FE E L IC8K0389E0 IC4002 IC S 24CS08AFJ TB 1GE I5HJ0S08A0 IC4003 IC R3112N291A TR FA IE1F0291A0 IC4004 IC ES29LV160EB 70TG S2K001AF01 IC4005 IC HY57V641620ETP 7 IF3J0TP7C0 IC4006 IC LM1117S ADJ I1TF911170 IC7301 IC LA73054 TLM I03FG30540 IC8003 IC RC4580IDR I04J045800 OTHERS J7301 JACK 0...

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