Pioneer CDJ-200 Service Manual Download Page 1

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ORDER NO.

PIONEER CORPORATION

4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC.

P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV

Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD.

253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2005

CDJ-200

RRV3095

COMPACT DISC PLAYER

CDJ-200

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

Type

Power Requirement

Remarks

CDJ-200

KUCXJ

AC120V

CDJ-200

RLTXJ

AC110-120V/AC220-240V

CDJ-200

WYXJ

AC220-240V

CDJ-200

RFXJ

AC110-120V/AC220-240V

NECESSARY INFORMATION FOR DHHS RULES

MARKED ON THE TOP COVER BELOW:

CAUTION – LASER RADIATION WHEN OPEN.

DO NOT STARE INTO BEAM

For details, refer to "Important Check Points for good servicing".

T-IZY MAR. 2005 printed in Japan

Summary of Contents for CDJ-200

Page 1: ...ONEER CORPORATION 2005 CDJ 200 RRV3095 COMPACT DISC PLAYER CDJ 200 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL S AND TYPE S Model Type Power Requirement Remarks CDJ 200 KUCXJ AC120V CDJ 200 RLTXJ AC110 120V AC220 240V CDJ 200 WYXJ AC220 240V CDJ 200 RFXJ AC110 120V AC220 240V NECESSARY INFORMATION FOR DHHS RULES MARKED ON THE TOP COVER BELOW CAUTION LASER RADIATION WHEN OPEN DO NOT STARE INTO...

Page 2: ...vice Manual may create shock fire or other hazards Product Safety is continuously under review and new instructions are issued from time to time For the latest information always consult the current PIONEER Service Manual A subscription to or additional copies of PIONEER Service Manual may be obtained at a nominal charge from PIONEER Leakage current tester Reading should not be above 0 5 mA Device...

Page 3: ...LPS1 terminal side when the mechanism is not clamped and LPS1 signal is high level Thus the interlock will no longer function if the switch is deliberately set to LPS1 terminal side if LPS1 signal is low level In the test mode the interlock mechanism will not function Laser diode oscillation will continue if pin 41 of TC94A15FG IC105 on the MAIN Assy is connected to GND or else the terminals of Q1...

Page 4: ...he product Please check that neither solder debris nor screws remain inside the product 8 There should be no semi broken wires scratches melting etc on the coating of the power cord Damaged power cords may lead to fire accidents so please be sure that there are no damages If you find a damaged power cord please exchange it with a suitable one 9 There should be no spark traces or similar marks on t...

Page 5: ...SY 2 2 22 3 5 RLYB ASSY 23 3 6 DISP KSWB INDB SLDB JLED and JOGB ASSYS 24 3 7 JACK ASSY 26 3 8 ACIN TRNS SLMB SECB and REGB ASSYS 28 3 9 VOLTAGES 30 3 10 WAVEFORMS 32 4 PCB CONNECTION DIAGRAM 34 4 1 JACK ASSY 35 4 2 MAIN and RLYB ASSYS 36 4 3 DISP KSWB INDB SLDB JLED and JOGB ASSYS 38 4 4 ACIN TRNS SLMB SECB and REGB ASSYS 42 5 PCB PARTS LIST 46 6 ADJUSTMENT 50 7 GENERAL INFORMATION 51 7 1 DIAGNOS...

Page 6: ...006 JEITA 3 Accessories Operating instructions 1 Power cord 1 Audio cable 1 Control cable 1 Forced eject pin housed in a groove in the bottom panel 1 NOTE Specifications and design are subject to possible modification with out notice RLTXJ RFXJ types 1 General System Compact disc digital audio system Power requirements AC 110 120 V 220 240 V 50 60 Hz Power consumption 16 W For Taiwan 17 W Operatin...

Page 7: ... D F A B E Forced eject pin housed in a groove in the bottom panel DEX1008 Power cord KUCXJ ADG7021 RLTXJ ADG1154 WYXJ ADG1154 RFXJ ADG7097 Accessories Audio cable VDE1064 or XDE3045 L 1 5m Control cable ADE7108 or XDE3063 L 1 m ...

Page 8: ...e component parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Screws adjacent to mark on product are used for disassembly For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropriate NOTES 10 12 9 4 11 13 8 5 3 2 1 7 6 ...

Page 9: ...ions See Contrast table 2 NSP 6 Limited Warranty See Contrast table 2 NSP 7 User Seat DRM1262 NSP 8 Polyethylene Bag AHG7117 0 06 x 230 x 340 9 Packing Sheet AHG7015 10 Pad A DHA1638 11 Pad B DHA1639 12 Pad C DHA1640 13 Packing Case See Contrast table 2 Mark No Symbol and Description CDJ 200 KUCXJ CDJ 200 RLTXJ CDJ 200 WYXJ CDJ 200 RFXJ 1 Power Cord ADG7021 ADG1154 ADG1154 ADG7097 5 Operating Inst...

Page 10: ...ONTACT SIDE A K I N J M B L Refer to 2 3 CONTROL PANEL SECTION Refer to 2 4 SLOT IN MECHANISM SECTION 23 40 40 21 40 41 41 22 31 32 25 40 18 1 43 41 28 6 16 29 29 29 13 29 27 27 27 30 2 12 41 41 41 27 19 26 19 41 41 24 41 42 41 41 41 8 32 34 39 10 5 3 14 41 41 41 15 40 33 20 17 9 4 38 40 37 11 41 7 35 36 WYXJ Only RLTXJ RFXJ Only ...

Page 11: ...6 Chassis See Contrast table 2 27 Damper CNV6011 28 Earth Spring DBH1398 29 Float Spring G5 DBH1494 30 FPC Guard DBK1282 31 Mecha Plate DNH2642 32 Nyron Rivet 3 x 4 5 RBM 003 33 Cord Clamper RNH 184 34 Caution Label HE See Contrast table 2 35 Caution Label See Contrast table 2 36 Caution Label See Contrast table 2 37 Nut M12 DBN1012 38 DM Screw DBA1260 39 Screw BBZ40P060FTC 40 Screw BBZ30P060FTC 4...

Page 12: ...L PANEL SECTION A A B B E E C C D D CONTACT SIDE NON CONTACT SIDE C D F E G H To MAIN CN105 27 34 28 33 16 19 5 34 20 21 9 24 3 34 36 34 34 25 26 14 13 15 10 2 8 22 23 4 34 34 6 7 1 34 38 37 34 34 34 17 11 30 29 31 12 35 18 Dyefree GEM1036 ZLX ME413A ...

Page 13: ...AC2249 14 EJECT Button DAC2253 15 JET Button DAC2266 16 Slide Sheet GRAY DAH2374 17 Earth Plate DBK1224 18 Vessel Sheet DEC2751 19 Control Panel A DNK4384 20 Control Panel B DNK4385 21 Jog Dial DNK4387 22 POM Ring DNK4388 23 Jog Lens DNK4389 24 Front Lens DNK4390 25 Reflector DNK4391 26 BEAT Lens DNK4392 27 Display Panel DNK4492 28 Slide Knob SILVER DNK4448 29 TEMPO Button Assy DXA2014 30 TEMPO Bu...

Page 14: ...oading Motor Grease GYA1001 ZLB PN397B Grease GYA1001 ZLB PN397B Dyefree GEM1036 ZLX ME413A Dyefree GEM1036 ZLX ME413A Dyefree GEM1036 ZLX ME413A Grease GYA1001 ZLB PN397B 4 2 5 3 6 1 11 10 20 21 18 19 25 25 25 27 25 Note The TM Assy 03 S is supplied only in assembly form not as a single part 15 16 12 8 9 23 13 7 17 22 24 14 26 28 30 30 29 31 Cleaning liquid GEM1004 Cleaning paper GED 008 ...

Page 15: ...2831 10 Loading Lever DNK3406 11 Main Cam DNK3407 12 Disc Guide DNK3478 13 Clamp Arm DNK3576 14 Eject Lever DNK3684 15 Lever AP DNK3835 16 Lever BP DNK3836 17 Loading Gear DNK3911 18 Drive Gear DNK3912 19 Loading Base SV DNK4369 20 SW Lever SV1 DNK4370 21 SW Lever SV2 DNK4371 22 Gear Holder SV DNK4372 23 Clamper 04 Assy DXB1859 24 Screw BPZ20P060FTC 25 Floating Rubber SI VEB1351 26 Float Base 04 A...

Page 16: ... BLOCK DIAGRAM RLYB ASSY TM ASSY 03 S VXX2909 PICKUP ASSY STEPPING MOTOR 04 SPINDLE MOTOR 04 DC MOTOR ASSY S DXX2510 B REGB ASSY N SECB ASSY M TRNS ASSY K ACIN ASSY For KUCXJ WYXJ For RLTXJ RFXJ J ACIN ASSY J SLMB ASSY L DIGITAL OUT CONTROL COMPARATOR S2 S1 J3 J2 BROWN VIOLET BLUE ...

Page 17: ...CDJ 200 17 5 6 7 8 5 6 7 8 C D F A B E JOGB ASSY H JLED ASSY G DISP ASSY C SLDB ASSY F KSWB ASSY D INDB ASSY E MAIN ASSY A JACK ASSY PHONES AUDIO OUT I ...

Page 18: ...91 RLTXJ RFXJ DWR1392 K SLMB ASSY DWS1355 L REGB ASSY DWR1393 N ACIN ASSY KUCXJ DWR1388 WYXJ DWR1387 KUCXJ XKP3042 WYXJ XKP3041 POWER CORD KUCXJ ADG7021 WYXJ ADG1154 FOR KUCXJ WYXJ FOR RLTXJ RFXJ POWER CORD RLTXJ ADG1154 RFXJ ADG7097 J ACIN ASSY RLTXJ RFXJ DWR1389 J 8 5 11 6 9 10 12 7 4 1 2 3 RF RF DATA SIGNAL ROUTE FOCUS SERVO LOOP LINE F TRACKING SERVO LOOP LINE T STEPPING SERVO LOOP LINE S RF T...

Page 19: ... JLED ASSY DWX2432 G JOGB ASSY DWX2431 H When ordering service parts be sure to refer to EXPLODED VIEWS and PARTS LIST or PCB PARTS LIST The mark found on some component parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation The power supply is shown with the marked box PHONES AUDIO OUT R L ...

Page 20: ...CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE ONLY WITH SAME TYPE NO DEK1092 466 200 MFD BY LITTELFUSE INK FOR IC123 RF RF DATA SIGNAL ROUTE FOCUS SERVO LOOP LINE F TRACKING SERVO LOOP LINE T STEPPING SERVO LOOP LINE S AUDIO SIGNAL ROUTE L ch AUDIO DATA SIGNAL ROUTE D AUDIO SIGNAL ROUTE Digital D D D D D T TRACKING DATA SIGNAL ROUTE ...

Page 21: ... 200 21 5 6 7 8 5 6 7 8 C D F A B E A 1 2 CN701 I CN905 M To SPINDLE MOTOR 04 CN11 B RF T T RF RF RF RF RF RF T RF T D S S S S S S S S S S S S F F T T F F F F T T T T 11 15 16 14 12 10 13 8 9 1 2 6 5 3 4 7 ...

Page 22: ...CDJ 200 22 1 2 3 4 1 2 3 4 C D F A B E 3 4 MAIN ASSY 2 2 A 2 2 A 2 2 MAIN ASSY DWG1587 2 2 A 2 2 A ...

Page 23: ...DC MOTOR ASSY S To STEPPING MOTOR 04 To PICKUP ASSY CN1 A 1 2 L RF RF DATA SIGNAL ROUTE FOCUS SERVO LOOP LINE F TRACKING SERVO LOOP LINE T F F T T F F T T F F T T F F T T STEPPING SERVO LOOP LINE S S S S S S S S S S S S S RF T T RF RF RF T T RF RF RF RF RF T T RF T TRACKING DATA SIGNAL ROUTE ...

Page 24: ...CDJ 200 24 1 2 3 4 1 2 3 4 C D F A B E 3 6 DISP KSWB INDB SLDB JLED and JOGB ASSYS C D E F DISP ASSY DWG1588 C SLDB ASSY DWX2430 F INDB ASSY DWX2438 E KSWB ASSY DWS1356 D ...

Page 25: ...503 MASTER TEMPO S504 TEXT MODE S505 TIME MODE S506 AUTO CUE S507 BEAT LOOP S508 RELOOP EXIT S509 JET S510 WAH S511 ZIP S512 HOLD RESET S513 OUT OUT ADJUST S514 IN REAL TIME CUE HOT LOOP KSWB ASSY S601 PLAY PAUSE 6 S602 CUE S603 S604 1 S605 S606 4 S607 S608 JOGB ASSY S600 JOG REV FWD LOOP SEARCH TRACK SEARCH FOLDER SEARCH DIGITAL JOG BREAK ...

Page 26: ...CDJ 200 26 1 2 3 4 1 2 3 4 C D F A B E 3 7 JACK ASSY I JACK ASSY DWX2433 I CN104 A 1 2 ...

Page 27: ...CDJ 200 27 5 6 7 8 5 6 7 8 C D F A B E I L R AUDIO OUT PHONES AUDIO SIGNAL ROUTE L ch ...

Page 28: ...REK1022 T1AL250V FU11 REK1022 T1AL250V T22 POWER TRANSFORMER KUCXJ DTT1172 WYXJ DTT1171 T22 POWER TRANSFORMER DTT1171 KUCXJ XKP3042 WYXJ XKP3041 J ACIN ASSY RLTXJ RFXJ DWR1389 FOR RLTXJ RFXJ FOR KUCXJ WYXJ J SLMB ASSY DWS1355 L CN15 B NOTE FOR FUSE REPLACEMENT FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE WITH SAME TYPE AND RATINGS ONLY CAUTION S1 POWER ON OFF S2 VOLTAGE SELECTOR S1 POWER ...

Page 29: ...CDJ 200 29 5 6 7 8 5 6 7 8 C D F A B E K M N REGB ASSY DWR1393 N SECB ASSY DWR1394 M CN103 A 1 2 CONTROL DIGITAL OUT AUDIO SIGNAL ROUTE Digital ...

Page 30: ... 2 1 628 3 1 609 4 0 5 1 678 6 1 678 7 1 722 8 3 23 IC114 NJM2903M TLB IC115 M51957BFP TFB Pin Voltage V 1 1 521 2 1 638 3 1 638 4 0 5 1 832 6 1 678 7 1 722 8 3 23 IC121 MM1561JF TFB Pin Voltage V 1 0 2 1 372 3 1 372 4 0 5 1 229 6 3 33 7 3 33 8 0 Pin Voltage V 1 3 23 2 0 32 3 3 25 4 0 227 5 0 206 6 0 7 0 185 8 0 206 9 3 25 10 0 208 11 0 206 12 0 198 13 0 211 14 3 25 15 0 18m 16 3 25 17 3 24 18 3 2...

Page 31: ... 1 3m 131 2 19 60 0 132 2 75 61 1 638 133 2 72 62 3 25 134 2 75 63 1 772 135 0 64 35 6m 136 2 74 65 3 35 137 2 73 66 1 615 138 0 774 67 1 662 139 2 83 68 3 27 140 0 766 69 3 27 141 1 776 70 1 534 142 2 80 71 1 660 143 0 72 0 144 3 27 DISP ASSY C REGB ASSY N IC501 PEG083A8 K IC506 PST994D T Pin Voltage V Pin Voltage V 1 2 39 51 10 61 2 7 4m 52 19 00 3 4 78 53 17 91 4 4 78 54 14 04 5 4 78 55 22 6 6 ...

Page 32: ...TE V 1V div H 200msec div 10 DMO V 1V div H 200msec div 11 INSIDE V 5V div H 200msec div at start up 7 FE V 1V div H 100msec div 9 TE V 1V div H 100msec div 10 DMO V 1V div H 100msec div 12 LDO V 5V div H 100msec div at stopped 7 FE V 1V div H 200msec div 8 FOO V 1V div H 200msec div 9 TE V 1V div H 200msec div 13 TRO V 2V div H 200msec div at auto adjustment 7 FE V 5V div H 100msec div 8 FOO V 5V...

Page 33: ... 50msec div 14 SBOK V 5V div H 50msec div at track search 9 TE V 1V div H 1sec div 13 TRO V 2V div H 1sec div 15 ST1 IC109 pin 1 V 1V div H 1sec div 16 ST2 IC109 pin 2 V 1V div H 1sec div at play 9 TE V 1V div H 50msec div 13 TRO V 2V div H 50msec div 15 ST1 IC109 pin 1 V 1V div H 50msec div 16 ST2 IC109 pin 2 V 1V div H 50msec div at scan 9 TE V 1V div H 20msec div 13 TRO V 2V div H 20msec div 15...

Page 34: ...d on this PCB include all necessary parts for several destinations For further information for respective destinations be sure to check with the schematic diagram 4 View point of PCB diagrams Symbol In PCB Diagrams Symbol In Schematic Diagrams Part Name B C E D D G G S S B C E B C E D G S B C E B C E B C E Transistor Transistor with resistor Field effect transistor Resistor array 3 terminal regula...

Page 35: ...SIDE TOP V 7A L IC702 L GNDH R MUTE GNDH V 7A GNDH ADD SOLDER V 7A V 7A V 7A CN701 R 1 ROUT 2 GND 3 GND 4 LOUT 5 GNDH 6 GNDH 7 MUTE 8 V 7A 9 V 7A MUTE MUTE R ch VR701 9 1 5 8 4 1 R 3 4 2 1 9 1 5 4 8 1 4 2 5 3 1 W155 JA701 JA702 C703 C701 W200 W202 W189 CN701 W198 W177 C704 C706 W154 C705 W191 IC702 W190 VR701 C714 W175 W188 W201 W199 W182 W156 W181 W180 W176 W187 W179 W178 W186 C713 C711 C712 C702...

Page 36: ...119 C121 R129 C123 R213 CN103 R102 R103 R106 R105 R104 R101 R111 R110 R109 R108 C108 C104 CN104 CN105 R231 R132 R131 C195 R107 R271 IC111 R181 R182 C187 X101 D101 C125 C116 IC104 C126 IC101 C105 C102 L214 D107 R115 C103 D105 L101 C251 C109 C106 R234 L102 R117 IC102 C114 D104 IC122 C115 C111 C113 C110 R232 C112 CN106 R195 R209 R210 R211 R164 R163 R173 R179 R180 Q104 Q101 Q103 Q102 Q107 Q106 IC121 R...

Page 37: ...105 R220 R289 R288 R222 R223 R235 L215 R165 R167 R166 R169 R168 L205 L206 L207 L106 L203 L204 L201 R262 R263 R237 R241 R264 R236 R133 L216 C267 C269 R283 C265 C268 R282 R290 ATTENTION REMPLACER LE IC LINK 2 GND 3 LPS2 4 GND 3 V 3 1 LPS1 2 LO 1 LO 2 3 1 1 LD SHORT OPEN COMME INDIQUE DE CHEZ LITTELFUSE INC CN106 IC101 S11 1 CPUTXD 2 CPURXD CN15 CN16 MAIN ASSY DNP2125 B DNP2125 B A RLYB ASSY B SIDE B...

Page 38: ...RXD 7 REQ 8 TXD 5 PLAYL 11 GND 10 ACK 9 RST 14 GND 3 V 5V 2 INDL 1 GLED 4 CUEL 15 GND 13 GND 1 GNDD 4 V 5V 2 JOG1 3 JOG2 CONTACT SIDE TOP 2 FLAC1 4 FLAC2 1 VLOD JET DWG1588 DISP ZIP LOOP IN LOOP OUT EXIT RELOOP WAH HOLD 9 GNDA 6 PLAY 8 KD2 7 CUE R 1 3 1 9 3 1 9 1 S601 S608 S607 D601 D602 J606 W105 CN602 S605 S606 S602 S604 S603 W106 FLDF 1 IND 2 V 5V 3 V 5V FLDB 9 GNDA 8 KD2 6 PLAY 4 CUEL 5 PLAYL ...

Page 39: ... W196 W195 W151 W184 W163 W194 W209 W150 W142 IC506 W161 4 JLED3 3 JLED4 2 JLED5 1 V 5V 5 JLED2 6 JLED1 1 Production Code HOLD BEAT LOOP AUTO EJECT TEMPO 5 V5AD 3 ADIN 4 ADCT 2 GNDAD 1 GNDF MT TIME TEXT CUE R 1 55 1 W119 VR601 CN603 W118 W117 DWX2430 V5AD ADIN ADCT GNDAD GNDF SLDB R 1 6 6 1 D614 D 6 0 7 D 6 0 8 D609 J605 D616 1 V 5V 2 JLED5 DWX2432 6 JLED1 5 JLED2 4 JLED3 JLED 1 4 5 3 2 3 JLED4 SY...

Page 40: ...GNDA RDY RST SCLK RXD V 5V GNDA GNDAD V5AD GNDD V 5V GNDD V 5V V 8B GLED GNDD V 5V S30 DWG1588 DISP S36 5 V5AD 4 ADCT 2 GNDAD 3 ADIN 1 GNDF TIME TEXT CN505 CN503 1 5 BEAT LOOP CUE HOLD AUTO TEMPO MT EJECT GNDD S507 EX RE D511 D512 IC506 S503 S502 S501 S504 S505 S506 S512 R 1 5 LF D600 C605 C606 C609 R616 D603 D604 D605 D613 D606 R617 1 GNDF 2 GNDAD 4 ADCT 3 ADIN 5 V5AD DWX2430 GNDAD ADCT V5AD ADIN...

Page 41: ... JLED4 2 JLED5 1 V 5V CN505 1 10 71 75 84 20 30 5 CONTACT SIDE TOP S20 ACK FLAC1 9 GNDA GND V 5 E RDY XOE D V 5V V 5V GNDD VLED VLED S25 V5AD GNDAD Q501 VLOD GNDD V 5V GNDD V 5V S30 1 GNDD 2 JOG1 4 V 5V LOOP IN LOOP OUT S5 S10 GNDA 1 GLED J504 GLED S1 G1 S15 G12 G13 2 INDL 3 V 5V 5 JLED2 6 JLED1 WAH JET ZIP HOLD 3 JOG2 VLED 11 GND 12 V 5 13 GND 14 GND 15 GND CN501 4 FLAC2 5 VLED 6 RXD 7 REQ 8 TXD ...

Page 42: ...1 S2 OFF ACIN 110 120 220 240 NEUTRAL NEUTRAL AS VOLTAGE SELECTOR DWR1390 DWR1387 DWR1388 DWR1389 LIVE ON POWER SW FU11 MARKED FUSE 1 REPLACE RISK OF FIRE 100 110V 220 240V PRIMARY 2 3 1 R 3 2 1 CN1901 S1901 S1902 DWS1355 SLMB 2 GND 1 LPS1 3 LPS2 SLOTSW SLOTSW J L SIDE A SLMB ASSY L ACIN ASSY J RLTXJ RFXJ ONLY CN15 B CN1901 AC IN AN1 CN1 DNP2126 A DNP2126 A ...

Page 43: ...910 IC914 W107 W112 IC909 W114 IC910 IC906 IC907 W102 W103 W109 C911 C912 C914 R909 R910 W120 V 5 V 7 GND CONTACT SIDE GND FLAC1 V 8B V 8B GND SECB E DWR1394 1 V 8B LITTELFUSE INC 2 GND 3 V 5D 4 V 10B 5 V 7A 6 GND CHARACTER SIDE GND V 7 AS V 10B 491 500 491001 491 400 491 200 CAUTION 491 250 4911 25 V 5D V 8B VLOAD V 7A V 7 REPLACE IC 491 750 9 GND 8 V 8B 7 GND 6 V 10B 5 GND 4 VLODB 3 GNDF 1 FLAC1...

Page 44: ...2 V 5D Q901 E 1 V 8B 2 GND 3 V 5D 4 V 10B 5 V 7A 6 GND IC907 24 VLOD IC914 IC908 IC906 IC913 IC909 23 FLAC2 22 FLAC1 21 CONT2 20 V 10B 19 CONT1 1 FLAC1 2 FLAC2 3 GNDF 4 VLODB 5 GND 6 V 10B 7 GND 8 V 8B 9 GND 18 GNDH 17 GNDDOUT 16 GNDM 15 DOUT 14 GNDM 13 GNDM 12 V 7A 11 GNDA J904 CN905 ADD SOLDER 10 V 7S 5 V 8B 9 V 7S 7 GND 4 V 8B 8 GND 6 GND 3 GLED ATTENTION DE CHEZ LITTELFUSE INC COMME INDIQUE RE...

Page 45: ...20 240V ON POWER SW 100 110V 2 NEUTRAL ADD SOLDER CN1 3 NEUTRAL 1 110 120V 2 220 240V PRIMARY VOLTAGE SELECTOR ADD SOLDER ACIN S1 S2 AN1 LF S1902 CN1901 S1901 3 LPS2 2 GND 1 LPS1 DWS1355 SLMB SLOTSW SLOTSW J L SIDE B SLMB ASSY L ACIN ASSY J CN1901 CN1 AN1 DNP2126 A DNP2126 A ...

Page 46: ...62k Ω RN1 4PC F 562 x 10 1 5621 Mark Symbol and Description CDJ 200 KUCXJ CDJ 200 RLTXJ CDJ 200 WYXJ CDJ 200 RFXJ NSP 1 MOTHER ASSY DWM2196 DWM2196 DWM2196 DWM2196 2 MAIN ASSY DWG1587 DWG1587 DWG1587 DWG1587 2 RLYB ASSY DWX2429 DWX2429 DWX2429 DWX2429 NSP 1 SUB ASSY DWM2198 DWM2199 DWM2197 DWM2199 2 DISP ASSY DWG1588 DWG1588 DWG1588 DWG1588 2 KSWB ASSY DWS1356 DWS1356 DWS1356 DWS1356 2 INDB ASSY D...

Page 47: ... C109 C116 C156 C158 CEHAR101M10 C170 C172 CEHAR101M10 C191 C195 C227 C228 CEHAR220M6R3 C173 CEHAR470M16 C154 C155 C157 C171 CEHAR470M6R3 C105 C106 CEHAT471M16 C115 CEHAZA220M16 C141 C219 CKSRYB102K50 C102 C104 C110 C132 C144 CKSRYB103K50 C149 C159 C218 C222 C272 CKSRYB103K50 C103 C125 C126 C129 C131 CKSRYB104K16 C135 C137 C139 C140 CKSRYB104K16 C147 C148 C150 C153 C160 CKSRYB104K16 C165 C169 C176...

Page 48: ...19 CKSRYB105K6R3 RESISTORS All Resistors RS1 16S J OTHERS X501 CERAMIC RESONATOR DSS1131 4MHz 0 4P CABLE HOLDER 51048 0400 CN505 6P JUMPER CONNECTOR 52151 0610 J504 JUMPER WIRE 4P D20PDY0405E V501 FL TUBE DEL1054 0 FL HOLDER DNK4422 CN502 9P SOCKET KP200IB9L CN501 15P FFC CONNECTOR VKN1275 Mark No Description Part No CN503 B TO B CONNECTOR 5P VKN1357 DKSWB ASSY SEMICONDUCTORS Q604 2SC4081 Q603 DTC...

Page 49: ...ther Resistors RS1 16S J OTHERS JA701 AUDIO 2P PIN JACK AKB7046 JA702 PHONES JACK DKN1179 CN701 9P FFC CONNECTOR VKN1269 Mark No Description Part No JACIN ASSY COILS AND FILTERS L1 LINE FILTER VTL 004 SWITCHES AND RELAYS S1 DSA1029 CAPACITORS C1 C2 ACE7027 C3 ACG7039 OTHERS H1 H2 FUSE CLIP AKR1004 CN1 2P VH CONNECTOR B2P3 VH AN1 1P AC INLET XKP3042 KTRNS ASSY SEMICONDUCTORS IC905 750mA AEK7007 IC9...

Page 50: ...2VM271J R909 RD1 2VM471J Other Resistors RS1 16S J OTHERS 0 6P CABLE HOLDER 51048 0600 J904 JUMPER WIRE 6P D20PDY0610E CN903 9P SOCKET KP250NA9 JA901 1P JACK PKB1033 JA902 REMOTE CONTROL JACK RKN1004 CN905 24P FFC CONNECTOR VKN1255 NREGB ASSY SEMICONDUCTORS IC911 BA05T IC912 PQ15RW11 CAPACITORS C916 C918 CEHAT470M16 C915 C917 CKSRYB103K50 RESISTORS R908 RS1 16S2201D R907 RS1 16S3901D OTHERS CN904 ...

Page 51: ...layer section This mode for operation check of the mechanism and servomechanism of the Player section consists of Player Operation mode and Test Operation mode 3 Version Check mode Mode for checking the software version of each microcomputer 4 List of Error codes Detail Display mode Up to 16 error logs can be checked 2 Display Check mode for the Display section In this mode you can light up some L...

Page 52: ...LOOP Key Display 1 BEAT LOOP The BEAT LOOP LED lights up 2 AUTO CUE All the LEDs light up 3 CUE The CUE LED lights up 4 PLAY PAUSE The PLAY PAUSE LED lights up 5 IN REALTIME CUE LOOP IN The LOOP IN LED lights up 6 OUT LOOP OUT The LOOP OUT LED lights up 7 MASTER TEMPO The MASTER TEMPO LED lights up 8 TEMPO 6 10 16 All the segments on the FL display and all the LEDs light up 9 JOG Rotate the dial T...

Page 53: ...the G4 section light up SEARCH 1 ﬂ All the G5 section light up SEARCH All the G6 section light up JET All the G7 section light up ZIP All the G8 section light up WAH All the G9 section light up HOLD RESET All the G10 section light up RELOOP EXIT All the G11 section light up TIME MODE All the G12 section light up TEXT MODE All the G13 section light up TEMPO SLIDER VOLUME Bars for the G12 section li...

Page 54: ...RELOOP Spindle Kick Tracking On Off LOOP IN REALTIME CUE Tracking Off LOOP OUT Slide FWD 2mm SEARCH Slide REV 2mm SEARCH 1 Pickup Up Down AUTO CUE Mode Change MASTER TEMPO 3 Operation Check mode for the Player section Player Operation mode ON Player Operation mode CANCEL TEXT MODE JET POWER OFF Player Operation mode Test Operation mode POWER OFF POWER ON LED lit MASTER TEMPO MASTER TEMPO LED unlit...

Page 55: ...hen the TIME key is pressed during Servo ON all the servos will be shut off LD On Off Pressing the TEMPO key turns the LD ON or OFF Focus On Off Pressing the RELOOP key during Stop mode turns the LD ON and auto focusing is performed Spindle Kick Tracking On Off When the IN REAL TIME CUE LOOP IN key is pressed while the tracking servo is OFF spindle kicking is performed and the automatic adjustment...

Page 56: ...icrocomputer Note The audio DSP processor is one for audio signal processing and it operates independently from the Player microcomputer However its program is stored in the flash ROM of the Player microcomputer and is copied from there to the DSP processor when the power is turned on 5 How to upgrade the software of the microcomputer TEXT MODE WAH POWER ON CDJ 200 Version up disc Scrolling during...

Page 57: ...s the error content is stored in memory Data for errors E 8304 and E 8305 are not stored in the memory To clear the error logs while holding the TEXT MODE and BEAT LOOP keys pressed press the POWER button At this time the settings for the AUTO CUE and TIME MODE keys are reset to those preset at the factory AUTO CUE OFF TIME MODE REMAIN Error No Error Name Error Content E 7201 TOC READ ERROR 26 TOC...

Page 58: ...alance adjustment T open Focus balance adjustment Focus gain adjustment Tracking gain adjustment RF gain adjustment If TOC data have been read If the unit is in the program area it jumps back to the TOC area If these fail once the S curb level is measured when the lens is lowered If these fail three times EJECT is displayed and Disc unloading If the S curb level is 0 88 Vp p or less RW mode is ent...

Page 59: ...wn in the photos and illustrations in this manual may differ from your product the procedures described here are common 1 1 1 Remove the four screws 2 Remove the control panel section 3 Remove the six screws 4 Stand the MAIN Assy MAIN Assy Diagnosis of MAIN Assy 1 Bottom view Front side 1 1 3 3 3 3 4 2 3 3 MAIN Assy Control panel section Control panel section Diagnosis ...

Page 60: ...the jog dial 2 Remove the POM ring and JOG lens by unhooking the three hooks Control panel section Control panel section Jog dial POM ring Long thin pole Control panel section 2 Bottom view Bottom view JOG lens 1 1 2 2 2 2 JLED Assy G DISP Assy C JOGB Assy H SLDB Assy F INDB Assy E KSWB Assy D ...

Page 61: ...ection 3 4 Remove the one screw 5 Unhook the four float spring G5s 6 Remove the four dampers 7 Remove the slot in mechanism section Before disconnecting the flexible cable for the pickup change the position of the S11 switch on the RLYB Assy to LD SHORT How to handle the float spring G5 To avoid losing the float spring G5 after removing it put it on the hook of the float base 04 Assy RLYB Assy Slo...

Page 62: ...Remove the slot in mecha SV Assy Slot in mecha SV Assy 4 2 4 3 3 3 3 1 1 1 1 Mecha plate Earth spring Slot in mecha SV Assy Hook Slit Slit RLYB Assy Arrangement of the jumper wires Bottom view Float base 04 Assy The earth spring is attached between the mecha plate and the slot in mecha SV Assy Be sure not to lose it ...

Page 63: ...pping motor Stepping motor Hook Hook Hook C D Flexible cable for pickup Replace Note After replacement connect the flexible cable then remove the soldered joint open 1 Rear view Bottom view 2 Pole of the float base 04 Assy Hook NG OK Note on the float rubber installation Arrangement of the flexible cables Cleaning the pickup lens Before shipment be sure to clean the pickup lens using the following...

Page 64: ...t NR Noise reduction VC ON OFF control 5 2 4 Q S R 160Ω 1 5A Vth 300mV Ipk Sense ERR AMP PWM COMP PWM Logic Maximum ON duty 9 1 OSC Block Vref 1 25V 2 Control Block 4 3 1 2 5 NJM2374AD MAIN ASSY IC101 The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams List of IC DC DC Converter IC PQ1M335M2SPQ MAIN ASSY IC104 Regulator IC P...

Page 65: ...TRSR 94 IO3B HYS 95 EMPH 96 BCK 97 AOUT 98 LRCK 99 DOUT FTE 50 TNI 49 TPI 48 FPI1 47 FPI2 46 FNI1 45 FNI2 44 RVSS3 43 MDI 42 LDO 41 RVDD3 40 EQSET 39 PNSEL 38 RFO 37 RFDCI 36 AGCI 35 INVSEL 34 TESTR 33 VMDIR 32 VRO 31 RESIN 30 AVDD3 29 RFEQO 28 RFRPI 27 RFI 26 IPF 1 SBOK 2 CLCK 3 VDD3 4 VSS3 5 DATA 6 SFSY 7 SBSY 8 IO0A RW 9 IO1A 10 ARSEL 11 AWRC 12 PVDD3 13 PDO 14 TMAXS 15 TMAX 16 LPFN 17 LPFO 18 ...

Page 66: ... voltage dedicated to the PLL section 20 VCOF O VCO filter pin 21 VCOREF I Input for VCO center frequency reference level 22 DTCN O Analog slicer filter 23 DTCP O Analog slicer filter 24 PVSS3 Grounding dedicated to the PLL section 25 SLCO I EFM slice level output 26 RFI I RF signal input An input resistance can be selected using a command 27 RFRPI I RF ripple signal input 28 RFEQO O RF equalizer ...

Page 67: ...VDD3 3 3V power supply for 1 bit DAC 79 DVR O Reference voltage for 1 bit DAC 80 LO O L channel data normal output for 1 bit DAC 81 DVSS3 Grounding for 1 bit DAC 82 ZDET O Zero detection flag output for 1 bit DAC 83 VSS5 Grounding for interface 84 BUS0 I O Data input output for the microcomputer interface 85 BUS1 I O Data input output for the microcomputer interface 86 BUS2 I O Data input output f...

Page 68: ...er power ground 7 HB Hall bias 34 SLO2 O Negative output of sled motor driver 2 8 PGND1 Spindle driver power ground 1 35 SLO2 O Positive output of sled motor driver 2 9 U O Spindle driver output U 36 SLO1 O Negative output of sled motor driver 1 10 SPVM1 I Spindle driver power supply 1 37 SLO1 O Positive output of sled motor driver 1 11 V O Spindle driver output V 38 AGND BTL block ground 12 GND G...

Page 69: ... Power supply 5 GND Ground 6 DI I Serial data input 7 CLK I Serial clock input 8 LD I Serial data load input 1 2 3 4 8 7 6 5 R 2R DAC 8bitREG DEC R 2R DAC 8bitREG DEC R 2R DAC 8bitREG DEC Serial Interface Power on reset LD CLK DI GND AO1 AO2 AO3 VCC Vcc Vcc Vcc BH2220FVM MAIN ASSY IC109 8 bit 3ch D A Converter IC Block Diagram Pin Function ...

Page 70: ...0 DQ0 29 A4 21 OE 28 A3 22 VSS 27 A2 23 CE 26 A1 24 A0 25 DYW1743 MAIN ASSY IC118 Flash ROM Block Diagram Pin Arrangement Top view VCC RY BY Buffer RY BY Program Voltage Generator Timer for Program Erase Low Vcc Detector Chip Enable Output Enable Logic Erase Voltage Generator Input Output Buffers Data Latch Y Gating Cell Matrix State Control Command Register DQ15 to DQ0 37 37 VSS 27 VSS 46 WE 11 B...

Page 71: ... input output 11 WE I Write enable 35 DQ3 I O Data input output 12 RESET I Hardware reset 36 DQ11 I O Data input output 13 N C No connection 37 VCC Power supply 14 N C No connection 38 DQ4 I O Data input output 15 RY BY O Ready Busy output 39 DQ12 I O Data input output 16 A18 I Address input 40 DQ5 I O Data input output 17 A17 I Address input 41 DQ13 I O Data input output 18 A7 I Address input 42 ...

Page 72: ...Core 160 BGA 140 MHz 144 QFP 120 MHz 5X08 Interrupt Dual UART I2C Timer Timer Support I2C Interface UART Interface S DRAM SRAM IDE BUFEN1_B BUFEN2_B IDE DIOR IDE DIOW IDE IORDY SWE SRE QSPI_DIN QSPI_DOUT QSPI_CS 3 0 QSPI_CLK Serial Audio Interface EBUIN3 ADIN0_GP138 EBUIN4 ADIN1_GP139 RXD2 ADIN2 GP128 CTS2 ADIN3 GP131 TOUT1 ADOUT GP135 MemoryStick SecureDigital Interface Standard ColdFire Peripher...

Page 73: ...O SDRAM FLASH data input output D12 22 DATA29 I O SDRAM FLASH data input output D13 23 SDATA3 GPIO56 O Driver IC muting control 2 24 DATA30 I O SDRAM FLASH data input output D14 25 BUFENB1 GPIO57 O Loading motor control signal 26 DATA31 I O SDRAM FLASH data input output D15 27 CORE VDD Core power supply 1 8V 28 A13 O Address output to SDRAM A12 FLASH ROM A3 29 CORE GND GND 30 A23 NC 31 A14 O Addre...

Page 74: ...ut enable 69 SDA2 GPIO55 O TC94A15F reset output 70 SDATAO2 GPO41 O Audio data output to the DSP 71 SCLK2 GPIO48 I Synchronous serial CLK input of the audio data output to the DSP 72 PAD GND GND 73 TEST3 I Connect to GND Mode select pin 74 SDATAO1 GPIO25 O TC94A15F chip enable 75 LRCK1 I Audio synchronous LRCK input from the TC94A15F 76 LRCK4 GPIO46 I TC94A15F bus clock 77 SDATAI4 GPI42 I Actuator...

Page 75: ...ull up 3 3V 121 RTS2_B GPO31 O Latch strobe output of stepper D A 122 SDATAI3 GPI41 I Loading mecha SW input 2 123 CTS1_B GPI30 I Loading mecha SW input 1 124 TXD2 GPO28 O 232C TXD for debugging 125 RTS1_B GPO30 O Acknowledge of the display microcomputer 126 EBUIN4 ADIN1 GPI39 I Request of the display microcomputer 127 TXD1 GPO27 O Serial transmission of the display microcomputer 128 RXD1 GPI27 I ...

Page 76: ...PO range is selected 9 Lights when MASTER TEMPO function is ON 10 Displays the TEMPO from 16 11 Scale of the bar graph of playback time Lights always 12 Indications playback time with the scaled bar graph 13 Lights when remaining playback time of the track 14 Lights when the unit is in reloop standby or performing a loop 15 Blink when WAH function is ON Lights when HOLD function is ON 16 Blink whe...

Page 77: ... slowly 16 Disc indicator Located on the front panel of the unit When no disc is inserted the indicator is turned on When disc is loading and unloading indicator flashes When disc loading is completed indicator turns off 17 Disc loading slot Located in front panel 18 Forced ejection hole Located in front panel of the unit 19 PLAY PAUSE button 6 20 PLAY PAUSE indicator 6 Lights when playing and tur...

Page 78: ...is less than 30 seconds the graph flashes slowly and when remaining time is less than 15 seconds the graph flashes rapidly 42 RELOOP Lights during reloop standby and loop play 43 WAH Flashes when Digital Jog Break WAH is turned on 44 ZIP Flashes when Digital Jog Break ZIP is turned on 45 JET Flashes when Digital Jog Break JET is turned on 46 A CUE Lights when Auto Cue function is turned on 47 REMA...

Page 79: ...CDJ 200 79 5 6 7 8 5 6 7 8 C D F A B E ...

Page 80: ...ON 2 4 SLOT IN MECHANISM SECTION Name Lubricants and Glues No Remark Name Lubricants and Glues No Remark Before shipping out the product be sure to clean the following positions by using the prescribed cleaning tools Pickup leneses Cleaning liquid GEM1004 Cleaning paper GED 008 Refer to 2 4 SLOT IN MECHANISM SECTION 7 1 3 DISASSEMBLY Position to be cleaned Cleaning tools Remark Position to be clea...

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