Pioneer Appli-Pro SLV C500 Operation Manual Download Page 3

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Appli-Pro SLV C500 Table of Contents

Page

Introduction

Safety

Safety Sign Location

Safety Signs

Operation for Non-GreenStar Equipped Machines

5-6

On / Off Botton

Select Rate

Start / Stop

Tons Treated

Gauge Pressure

Cold Weather Operation

Operation for John Deere GreenStar Equipped Machines

Overview

Function of Buttons

Switching Between Operating Modes

Operation of C500 IN (SL) Mode

Operation of C500 IN (GS) Mode

GreenStar Diagnostics

Other Functions of GreenStar C500

Calibration of C500

Adjusting the Box

Determining Your Offset

Application Examples

Routing Service and Maintenance

Tools Needed

Maintenance

Winter Storage

Cleaning the C500 Tubing

Troubleshooting

Plug Diagrams

Tower Wire Diagrams

C500 Parts Breakdown

17-22

Wiring and Plumbing

Main Unit

Control Box and Spray Parts

Intake and Gauge

Hardware

Summary of Contents for Appli-Pro SLV C500

Page 1: ...Operation Manual SLV C500 Super Low Volume Application System APC500 INST 6 15 ...

Page 2: ...OTHER RELEVANT EU DIRECTIVES The Pioneer Appli Pro C500 System conforms with the Directive and other relevant EU directives SERVICE DUTY OF THE PARTIALLY COMPLETED MACHINE The Pioneer Appli Pro C500 System will only be put into service after installed on a forage harvester that has been declared to conform with the Directive Noise from the Pioneer Appli Pro C500 System does not exceed 70 dB A MANU...

Page 3: ...itching Between Operating Modes 7 Operation of C500 IN SL Mode 7 Operation of C500 IN GS Mode 8 GreenStar Diagnostics 9 Other Functions of GreenStar C500 9 Calibration of C500 10 Adjusting the Box 10 Determining Your Offset 10 Application Examples 11 Routing Service and Maintenance 12 Tools Needed 12 Maintenance 12 Winter Storage 12 Cleaning the C500 Tubing 13 Troubleshooting 14 Plug Diagrams 15 T...

Page 4: ...wer stops due to switching bottles Unique back flush system makes cleaning easy System works without the use of solenoids for reduced maintenance Basic product delivery system is identical to SLV which provides excellent rate and distribution based on SLV experience Tank can be removed for easier cleaning John Deere GreenStar compatible Dedicated compressor air intake for prolonged compressor life...

Page 5: ...tivates the automatic clean out function When the unit is first turned on the display will show either GS or SL briefly then will display STOP The box can be shut off in any of the operating modes When you turn the unit off you will notice that the machine does not immediately turn off instead CLN is shown in the display This is part of the automatic clean out function The pumps will run a clean o...

Page 6: ...d To reset the accumulated tons treated press and hold the TONS TREATED button for three or more seconds Gauge Pressure The pressure reading on the gauge should be between 20 and 25psi Pressure will increase or decrease as the application rate is changed If pressure is not in normal operating range refer to trouble shooting guide If gauge pressure is showing above 30psi stop C500 immediately Cold ...

Page 7: ... below for more information Also this button will allow you to reset the bottle empty function See below for more info You will not be able to see how many tons you have treated in the GreenStar mode GS of the C500 You can see how much inoculant has been applied by going to page two of the Field Totals screen on the GreenStar monitor Push the following buttons in sequence on the GreenStar monitor ...

Page 8: ...n the settings that you will enter in the next two steps f Press ComPort A drop down menu will contain box 1 and box 2 Select 2 This allows communication with ComPort 2 g Press Port Type Scroll down and select Inoculants Dosing h Press Accept i You should now be back to the Equipment Screen 2 Turn on and priming the C500 a Turn on the C500 b Once the C500 sees a throughput signal from the GreenSta...

Page 9: ...L appears Select an average tons per hour rate of which you have been harvesting Press the Select Rate button until your selected harvesting rate appears You will have to press the Start Stop button to operate the applicator This will allow you to continue applying inoculant in the event that a replacement part for the GreenStar system is not readily available Calibration 1 The control box must be...

Page 10: ...ll go to a negative 39 and then scroll up Use the formula listed under Determining your off set to get your numbers a Example The box shows C 5 and according to the calculations you did below you have to adjust your box up 18 Since there is a negative number displayed 5 you will move the number up 18 from that point So the new displayed number will be C 13 4 When the new number has been achieved p...

Page 11: ... Rounded new rate Set rate Box adjustment 237 250 13 Step 5 Adjust box DOWN 13 tons see adjusting the Box Example of Under Application Operator is applying at 65 ton per hour and after the test the Tons Treated says 108 Step 1 Fill in the numbers 100 65 108 X New unknown rate Step 2 Cross Multiply 100 65 108 X New unknown rate 100 X New unknown rate 7020 Step 3 Divide both sides by 100 to get new ...

Page 12: ...nd screens at the beginning of each season Check calibration Remove foam filters and wash with a warm soap solution Let filters air dry before reassembling Compressor Maintenance Check the air pressure reading on the gauge Make sure the gauge goes back to Zero If the pressure seems low or the compressor sounds under a load remove the four Allen head bolts from the compressor head and remove the to...

Page 13: ...mpty tank place 2 3 tablespoons of 5 chlorine bleach into the tank and fill with one gallon of warm water OR you can use a product called OXICLEAN Use the directions for soaking solution that are on the package Remember to use very warm water when mixing Make sure it is all dissolved before running the machine 3 Set control box to 400 tons per hour and run unit at this speed for 25 35 minutes or u...

Page 14: ... corrected send control box in for repair C500 does not spray out the tip during cleanout cycle Plugged tip Plugged inline filter Buildup in 1 4 hose Control shuts off without going through cleanout cycle Power connected to keyed source Faulty wiring harness Faulty control C500 will not apply when control is in normal operating mode Faulty wiring harness Faulty compressor or injector pump wiring A...

Page 15: ... 10 Black GreenStar Ground Control Box End Only Control Box Tower Harness Pin 1 Blue Communication to GreenStar Control Box End Only Pin 2 Red Compressor Relay Power Pin 3 Blue Pump Positive Pin 4 Yellow Reversing Relay Pin 5 Not Used Pin 6 Brown Pump Ground Pin 7 Green End of Row Control Box End Only Pin 8 Red Communication from GreenStar Control Box End Only Pin 9 Black Compressor Ground Pin 10 ...

Page 16: ...16 Tower Wiring Diagram ...

Page 17: ...ing Ref Description Part Qty 1 Wire Harness 006 4524HG 1 2 1 4 EVA Tubing 002 9006 20ft 3 Power Harness 006 4640P 1 4 Jiffy Clip 008 9010 2 5 Hose Clamp 003 9002 2 6 Filter Bowl 002 4314 1 7 Adapter 1 4 MPT x 1 4 HB 003 A1414 2 1 2 3 4 5 6 7 ...

Page 18: ...r 007 4530 1 7 Compressor Mounts 007 4530M 4 8 Jaco Fitting 003 JA1414 2 9 Tee 1 4 HB x 1 4 HB x 1 4 MPT 003 T1414TB 1 10 Air Hose 1 4 002 9012 4ft 11 Hose Clamp 003 9004 2 12 Tank 005 9216 1 13 Mounting Bracket 001 4582 1 14 Back Cover 001 4592 1 15 Bottle Straps 001 4593 2 16 Knobs 008 0923 4 17 1 4 Hose Clamp 003 9001 4 18 Tank Legs 001 4595 2 19 Tank Cap 005 9022CP 1 1 2 3 4 5 6 7 8 9 10 11 12...

Page 19: ...203 50 1 6 Tip 004 TX 10 1 7 Nozzle Cap 004 4723 1 8 Female Coupler 004 1207H 2 9 Washer 004 1207W 3 10 Elbow 1 4 MPT x 1 4 HB 003 EL1414 1 11 Control Box 006 4525G 1 12 Control Box Knob 008 0923 6 13 Control Box Bracket 001 2012E 1 14 Jiffy Clip 008 9012 2 15 Tubing Key 007 4523 1 16 Jaco Fitting 003 JA1414 2 NP Suction Cup Mount 001 2012SCM 1 1 2 3 4 5 6 7 8 9 8 10 12 11 13 14 2 15 16 ...

Page 20: ...pler 004 1207G 2 6 Jaco Nut 1 4 003 JN14 3 7 Relay to Pump Wire 006 4524Q 2 8 Reversing Relay 006 2187 1 9 Wiring Harness Connector 006 4524P3 1 10 Injection Motor 007 4533A 1 11 C500 Pump Plate 001 4591 1 12 Squeeze Tube 002 9011 2ft 13 Injection Pump 007 4533B 1 14 Fitting Stops 001 4594 2 15 Jaco Fitting 003 JA1814 2 16 Jaco Fitting 003 JA1414 2 2 3 4 5 6 7 8 9 10 11 13 14 15 16 12 1 1 15 5 ...

Page 21: ...002 4520 1 9 1 4 FPT Elbow 003 SE14FB 1 10 Adapter 1 4 FPT x 1 4 MPT 003 M1414FB 1 11 Adapter 1 4 MPT x 1 4 HB 003 A1414B 1 12 Tank Grommet Hardware 1 13 Intake Tube 001 4542 1 14 Jaco Straight 1 4 HB x 1 8 NPT 003 A1814 1 15 Screen 002 4565 1 16 Nozzle Body 004 4710 1 17 9 16 Interlocking Nut Washer Hardware 1 18 Straight Jaco Fitting Female 003 A1414F 1 19 Adapter 1 8 FPT x 1 4 HB 003 A1814F 1 2...

Page 22: ...ock Nut Injection Pump Mount Compressor 22 M6 x 16 Flange Bolt Cover Injection Pump Plate Bottlehanger 6 M6 Flange Nut Y block Holder Injection Pump Plate 8 M10 x 20 Flange Bolt C500 Mounting Bracket 2 1 4 x 1 1 4 Self Tapping Bolts Nozzle Strap 4 8 x 3 8 Plastite Screw Wire Harness Plug 2 1 2 SAE Washer Pump Plate Airline 6 5 16 Internal Tooth Washer Control Bottle 4 5 16 x 5 8 Button Head Socket...

Page 23: ...23 Notes ...

Page 24: ...ir respective manufacturers PIONEER brand products are provided subject to the terms and conditions of purchase which are part of the labeling and purchase documents SM TM Trademarks and service marks of Pioneer Hi Bred 2008 PHII SL002764 ...

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