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Part No. 4801-5154 Rev 4-08 

500 ST Door 

Page 16 of 25 

9. 

Manual Operation of Door 

9.1 Operating 

Instructions 

The 500 ST door can be operated manually in the event of a power outage or if there is a motor malfunction.  
To operate the door manually, perform the following instructions. 
 

Warning! 

Disconnect All Electrical Power To Motor Before Attempting  

To Operate The Door Manually! 

 

Warning! 

The Curtain Is Released When Brake Lever Is Disengaged. 

Do Not Disengage Brake Until Door Opening Is Clear!

 

If door is OPEN (door curtain raised) perform the following steps: 

1.

 

Locate brake lever at bottom of motor.  (See diagram below). 

2.  Carefully release brake by flipping lever down.  CAUTION:  Curtain will drop when brake is released.

 

If door is CLOSED (door curtain lowered) perform the following steps: 

1.  Locate brake lever at bottom of motor. 

2.  Carefully release brake by flipping lever 

down. 

3.  Motor shaft is accessible from bottom 

of motor.  Use provided Crank Handle 
to rotate motor shaft. 

4.  Carefully turn motor shaft 

counterclockwise to raise door curtain. 
NOTE: The drive (as viewed from the 
'motor end' of door) is synchronized 
with clockwise or counterclockwise 
rotation of the motor shaft 

5.  When door curtain has been raised to 

desired height, flip brake lever up to 
engage brake. 
 
 
 
 
 
 
 
 
 

!

 

 

Brake lever  
disengaged. 
 
BRAKE OFF 

Brake lever 
engaged. 
 
BRAKE ON 

Crank Handle

attaches here.

!

 

Summary of Contents for 500 ST

Page 1: ......

Page 2: ...ng 10 6 4 Attachment Points of Door 11 6 5 Assembly of Parts 12 6 6 Infrared Sensor Connectors 13 6 7 Fastening Door Assembly to Clear Opening 13 6 8 Connecting the Electrical Power 15 7 Operation of Door 15 8 Limit Switches 15 9 Manual Operation of Door 16 9 1 Operating Instructions 16 9 2 Adjustment of Brake 17 10 Emergency Egress 18 11 Door Panel Adjustments 20 12 500 ST Door Wiring Diagram 21 ...

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Page 4: ... National Wiring Regulations And Accident Prevention Regulations Particular Attention Must Be Given To The Cross sectional Areas Of Conductors The Selection Of Fuses Or Other Protection And Protective Earth Ground Connections Warning The Voltages In The Power Cables And Certain Parts Of The Drive Can Result In Death Whenever The Drive Has Been Used It Must Be Isolated And Disconnected For 5 Minute...

Page 5: ...r controls Keep the remote control where provided away from children 3 Personnel should keep away a door in motion and keep the moving door in sight until it is completely closed or opened NO ONE SHOULD CROSS THE PATH OF A MOVING DOOR 4 Test the door s safety features at least once a month After adjusting either the speed or the limit of travel retest the door operator s safety features Failure to...

Page 6: ...règlement et règlement de prévention d accident de montage sur fil de fer nationaux Pl attention articulaire doit être donnée pour les aires sectionnelles transversales de conducteurs le choix d elles fusées ou autre protection et terre prises de terre protecteur Avertissement Les tensions dans le pouvoir câblent et certains parties de la promenade en voiture peuvent résulter dans la mort Wle hene...

Page 7: ...commande où a fourni loin des enfants 3 Le personnel devrait garder loin une porte dans mouvement et subsistance la porte en mouvement dans vue jusqu à est complètement fermé ou avoir ouvert CES AUCUNS DOIVENT CROISER LE CHEMIN D UNE PORTE EN MOUVEMENT 4 Éprouvez les traits de sécurité de la porte au moins une fois par mois Après qu arrangeant la vitesse ou la fin de course retest les traits de sé...

Page 8: ...r that appears below directed to the attention of Customer Service Manager This limited warranty is expressly in lieu of any and all representations and warranties expressed or implied including any implied warranty of merchantability or fitness for a particular purpose The remedy set forth in this limited warranty shall be the exclusive remedy available to any person No person has authority to bi...

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Page 12: ... in the vertical member See diagram at left 1 Align the vertical member with the U shaped metal plate at end of horizontal member 2 Slide the vertical member onto the outside of the U shaped metal plate of the horizontal member as shown in A 3 Insert bolts through bolt holes as shown in B Install nuts Tighten bolts nuts securely A B Diagram 3 Placement of Parts for Assembly Lay left track right tr...

Page 13: ...e sure connectors interlock 4 Repeat for both infrared detectors 5 Cable ties and adhesive mounts are supplied to secure wire to the inside of tracks 6 7 Fastening Door Assembly to Clear Opening 1 Use a tape measure and make sure that the overall height and overall width of the clear opening meet the requirements Overall Height Height 20 688 in 52 55 cm Overall Width Width 16 4 in 41 66 cm Referen...

Page 14: ... Carefully press flanges of the door assembly flush against faces of framing boards or posts 7 Fasten Tek screws in steel or lag screws in wood through the flanges on sides of door assembly Securely tighten all screws 8 On the lower and upper flanges of the horizontal member there are attachment points for fastening screws Fasten Tek screws in steel or lag screws in wood through the holes This sec...

Page 15: ...trol button Door curtain will unroll to closed position 2 Depress manual control button Door curtain will roll up to open position Depress button to open or close door as desired Open and close the door a few times to test door operation and remove any wrinkles in the door curtain If you detect any problems STOP Disconnect electrical power Contact your distributor for assistance 8 Limit Switches T...

Page 16: ...ever at bottom of motor See diagram below 2 Carefully release brake by flipping lever down CAUTION Curtain will drop when brake is released If door is CLOSED door curtain lowered perform the following steps 1 Locate brake lever at bottom of motor 2 Carefully release brake by flipping lever down 3 Motor shaft is accessible from bottom of motor Use provided Crank Handle to rotate motor shaft 4 Caref...

Page 17: ... to adjust brake 1 Close door curtain to fully lowered position 2 Engage Brake lever 3 Disconnect electrical power to motor 4 Remove four Phillips screws A 5 Remove cover B 6 Straighten the bent tab C of spider nut 7 Tighten spider nut C snuggly against blower wheel Make sure a tab of spider nut is aligned with a notch in the shaft 8 Bend tab C downward into notch of shaft 9 Replace cover B 10 Rep...

Page 18: ...o 10x1 screws 1004 1386 For a metal framed door jam use two 8x1 2 Tek screws 1004 2492 EXITING OPENING THE DOOR When exiting the door first pull the Emergency Strap from the retainers on the side of the door See Step 1 below Next pull down on the strap until the door stops See Step 2 This will allow the doors to open enough for a person to exit the structure Pull strap away from retainers to cente...

Page 19: ...ngers away from buckle while closing Gradually feed strap through Cam Buckle until the LIMIT mark is at the Cam Buckle base See Steps 2 and 3 Place strap securely in retainers to prevent the strap from drooping in the center See Step 4 Cycle the door up and down in normal operating mode to ensure proper re setting of the door Adjust if necessary Door should now function normally Firmly hold strap ...

Page 20: ... the roller 3 The outside panel facing the outside of building is attached to the front bar Adjustments are made to the inside panel and or the outside panel To adjust the height of the outside tension pipe raise or lower the outside door panel by detaching the panel hook loop from the front bar and raising or lowering the panel Then re attach the panel loop to the hook on the front bar Be sure to...

Page 21: ...Part No 4801 5154 Rev 4 08 500 ST Door Page 21 of 25 See page 19 See page 19 12 500 ST Door Wiring Diagram WARNING Head Unit Must Be Properly Grounded ...

Page 22: ...Part No 4801 5154 Rev 4 08 500 ST Door Page 22 of 25 13 Pioneer Smart Controller Wiring Diagram See page 18 See page 18 ...

Page 23: ...Part No 4801 5154 Rev 4 08 500 ST Door Page 23 of 25 ...

Page 24: ...Part No 4801 5154 Rev 4 08 500 ST Door Page 24 of 25 ...

Page 25: ...NOTES ...

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