Pioneer 1200, Maintenance Service Manual

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MC012C-AS00 TRANSAXLE: HYDRAULIC AND PARK BRAKE SYSTEMS Park Brake System
2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual Page 6-33
6
PARK BRAKE SYSTEM
See General Warning, Section 1, Page 1-1.
PARK BRAKE CABLE REMOVAL
Equalizer Cable Removal
1. Chock the wheels and release the park brake.
2. Remove the two screws (3) that secure the park brake boot (2) to the seat support (Figure 6-27,
Page 6-37).
3. Slide the boot (2) off of the park brake handle (1).
4. Remove the boot shield (27) from the park brake handle.
5. Remove the equalizer spring (21) from the equalizer cable (9).
6. Remove the equalizer jam nut (11) and conical nut (23) from the cable end (9).
7. Remove the end of the park brake cable from handle (1) by pushing the equalizer cable in an upward
direction and pulling the cable end toward the passenger side of the vehicle.
8. Remove the equalizer cable from the vehicle.
Park Brake Pulley Removal
1. Remove the park brake equalizer cable. See Park Brake Cable Removal on page 6-33.
2. Remove the four #10-24 x 3/4-inch socket-head screws (14), lock nuts (18) and washers (17) from frame
and remove the assembly (Figure 6-27, Page 6-37).
Wheel Brake Cable Removal
1. Loosen the equalizer jam nut (11) and the conical nut (23) to provide slack in the wheel brake cables
(Figure 6-27, Page 6-37).
2. Pull a wheel brake cable to the side and remove the cable end (8) from the keyhole opening in the park
brake equalizer (10) (Figure 6-25, Page 6-34 and Figure 6-26, Page 6-34).
3. Remove the cable clip (26) from a wheel brake cable (22) at the vehicle frame (25) (Figure 6-27,
Page 6-37).
4. Remove a park brake cable clip (12), hair spring cotter pin (20) and clevis pin (19).
5. Remove the cable from the cable support bracket (16 or 24).
6. Slide the cable through the frame hanger (15) and remove the cable from the vehicle.
7. Remove the remaining wheel brake cable if necessary.
Figure 6-24 Master Cylinder Reservoir
WARNING
USE ONL
Y
DOT 3 FLUID
FROM A
SEALED
CONT
AINER
MAX
MIN
R
E
N
I
A
T
N
O
C
D
E
L A E S A M
O
R
F
D
I
U
L
F
3
.
T
.
O
.
D
Y L
N O E S U
CLEAN F
IL
L
E
R
C
A
P
S
BE
FO RE RE
M
O
V
I
N
G
MIN
MAX
Full
Level
Low
Level
Safe Level