Pioneer Athletics Brite Stripper 3000SP, Operating & Parts Manual

Page: 28 / 48

Repair
28 3A0441A
Clutch
Removal
1. Perform Pressure Relief Procedure, page 7.
2. Remove pail (103).
3. Disconnect and remove siphon and drain tubes.
NOTE: When siphon tube is removed from pump
intake, be sure to catch ball cage, ball, ball seat, and
o-ring or they will fall to the floor. Keep these pieces
together in the same order.
4. Remove Control Board Cover, page 23.
5. Disconnect pressure sensor wire, page 22.
6. Remove Pump, page 25.
7. Remove four screws (169) on clutch housing cover
(130) and remove cover.
8. Cut plastic wire holder (be careful not to cut wires). and
disconnect clutch wire. Mark wires to refer to when
reconnecting.
9. Remove four top screws (175) and two bottom screws
and nuts (173) and remove gear box (191).
10. Use a small pliers to remove clutch retaining clip (8S).
11. Place clutch housing on a flat surface and use two pry
bars to evenly lift clutch off of shaft.
NOTE: The clutch installs onto a square key. Retain
key when removing clutch.
Installation
1. Install key into shaft.
2. Install edge grommet onto side of clutch orientation
tab. NOTE: If the clutch is not installed correctly, a loud
rattle will be heard during operation.
3. Align new clutch with keyway and push clutch (8U)
onto shaft.
4. Install clutch retaining clip (8S).
5. Align clutch orientation tab with slot on gear box and
replace clutch housing (191G). Tighten screws (173
and 175). Check gap between clutch and clutch plate
(clutch should be .010 to .015 in. from gear box).
6. Route wires through tie strap and secure into place.
7. Replace clutch housing cover (130) and tighten four
screws (169).
8. Replace Pump, page 25.
9. Reconnect pressure sensor wire, page 22.
10. Replace Control Board Cover, page 23.
11. Reconnect siphon and drain tubes.
12. Replace pail (103).
ti15315a
191
191G
8N
8U
169
130
173
8U
175
8S
.010 - .015 in.