Pilz PZE X4VP Operating Manual Download Page 5

PZE X4VP

Operating Manual PZE X4VP
1003202­EN­08

5

INFORMATION

This gives advice on applications and provides information on special fea­
tures.

Intended use

The unit meets the requirements of EN 60947­5­1, EN 60204­1 and VDE 0113­1. The con­
tact expansion module is used to increase the number of instantaneous safety contacts
available on a base unit. Base units are all safety relays with feedback loop monitoring.

The category that can be achieved in accordance with EN ISO 13849­1 depends on the
category of the base unit. The contact expansion module may not exceed this.

The delay­on de­energisation safety contacts may only be used up to max. PL d (Cat. 3).

For your safety

}

Only install and commission the unit if you have read and understood these operating
instructions and are familiar with the applicable regulations for health and safety at work
and accident prevention.
Ensure VDE and local regulations are met, especially those relating to safety.

}

Any guarantee is rendered invalid if the housing is opened or unauthorised modifica­
tions are carried out.

}

Note for overvoltage category III: If voltages higher than low voltage (>50 VAC or >120
VDC) are present on the unit, connected control elements and sensors must have a
rated insulation voltage of at least 250 V.

Unit features

}

Positive­guided relay outputs:

4 safety contacts (N/O), delay­on de­energisation

}

LED display for:

Switch status channel 1/2

}

Connection for feedback loop

}

Operation: single­channel

}

Unit types with various delay times

}

Plug­in connection terminals (either spring­loaded terminal or screw terminal)

}

See order reference for unit types

Safety features

The unit meets the following safety requirements:

}

The contact expander module expands an existing circuit. As the output relays are
monitored via the base unit's feedback loop, the safety functions on the existing circuit
are transferred to the contact expander module.

}

The safety function remains effective in the case of a component failure.

Summary of Contents for PZE X4VP

Page 1: ...PZE X4VP Operating Manual 1003202 EN 08 Safety relays...

Page 2: ...KG Copies may be made for internal purposes Suggestions and comments for improving this documentation will be gratefully received Pilz PIT PMI PNOZ Primo PSEN PSS PVIS SafetyBUS p SafetyEYE SafetyNET...

Page 3: ...eatures 5 Safety features 5 Block diagram terminal configuration 6 Function description 6 Installation 6 Wiring 7 Preparing for operation 7 Operation 8 Status indicators 8 Faults Interference 8 Dimens...

Page 4: ...ER This warning must be heeded It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive measures that can be taken WARNING This warning mus...

Page 5: ...re VDE and local regulations are met especially those relating to safety Any guarantee is rendered invalid if the housing is opened or unauthorised modifica tions are carried out Note for overvoltage...

Page 6: ...to expand a safety circuit The contact expansion module is driven by a base unit e g emergency stop relay Functional procedure after closing the safety contacts of the base unit The supply voltage is...

Page 7: ...e max cable runs lmax in the input circuit Rlmax Rl km Imax Rlmax max overall cable resistance see Technical details Rl km cable resistance km Use copper wire that can withstand 60 75 C Sufficient fus...

Page 8: ...circuit you can check whether the unit switches on or off correctly For safety reasons the unit cannot be started if the following faults are present Contact malfunction As the contact block is conne...

Page 9: ...er supply DC 2 5 W 2 5 W 2 5 W 2 5 W Residual ripple DC 20 20 20 20 Continuous duty 100 100 100 100 Max inrush current impulse Current pulse in put circuit 2 00 A 2 00 A 2 00 A 2 00 A Pulse duration i...

Page 10: ...y In accordance with the standard EN 60947 5 1 EN 60947 5 1 EN 60947 5 1 EN 60947 5 1 Safety contacts delayed AC15 at 230 V 230 V 230 V 230 V Max current 3 0 A 3 0 A 3 0 A 3 0 A Safety contacts delaye...

Page 11: ...1 con tact 6 00 A 6 00 A 6 00 A 6 00 A Conv therm cur rent with 2 con tacts 5 00 A 5 00 A 5 00 A 5 00 A Conv therm cur rent with 3 con tacts 4 50 A 4 50 A 4 50 A 4 50 A Conv therm cur rent with 4 con...

Page 12: ...y Mechanical life 10 000 000 cycles 10 000 000 cycles 10 000 000 cycles 10 000 000 cycles Material Bottom PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0 Front ABS UL 94 V0 ABS UL 94 V0 ABS UL 94...

Page 13: ...7581 787582 787583 Supply voltage Voltage 24 V 24 V 24 V 24 V Kind DC DC DC DC Voltage tolerance 15 10 15 10 15 10 15 10 Output of external power supply DC 2 5 W 2 5 W 2 5 W 2 5 W Residual ripple DC 2...

Page 14: ...50 W Utilisation category In accordance with the standard EN 60947 5 1 EN 60947 5 1 EN 60947 5 1 EN 60947 5 1 Safety contacts delayed AC15 at 230 V 230 V 230 V 230 V Max current 3 0 A 3 0 A 3 0 A 3 0...

Page 15: ...1 con tact 6 00 A 6 00 A 6 00 A 6 00 A Conv therm cur rent with 2 con tacts 5 00 A 5 00 A 5 00 A 5 00 A Conv therm cur rent with 3 con tacts 4 50 A 4 50 A 4 50 A 4 50 A Conv therm cur rent with 4 con...

Page 16: ...87583 Mounting position Any Any Any Any Mechanical life 10 000 000 cycles 10 000 000 cycles 10 000 000 cycles 10 000 000 cycles Material Bottom PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0 Fron...

Page 17: ...al software tool to calculate the safety function s SIL PL values Supplementary data CAUTION It is essential to consider the relay s service life graphs The relay outputs safety related characteristic...

Page 18: ...PZE X4VP Operating Manual PZE X4VP 1003202 EN 08 18 Service life graphs at 24 V DC and 230 V AC Service life graphs at 110 V DC Example Inductive load 0 2 A Utilisation category AC15...

Page 19: ...for spark suppression Remove plug in terminals Procedure Insert the screwdriver into the housing recess behind the terminal and lever the terminal out Do not remove the terminals by pulling the cables...

Page 20: ...rminals plug in 787583 EC declaration of conformity This product these products meet the requirements of the directive 2006 42 EC for ma chinery of the European Parliament and of the Council The compl...

Page 21: ...nduraNET p Pilz PIT PMCprotego PMI PNOZ Primo PSEN PSS PVIS SafetyBUS p SafetyEYE SafetyNET p the spirit of safety are registered and protected trademarks of Pilz GmbH Co KG in some countries We would...

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