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PSSu E F 4DI(-T)(-R)

Operating Manual-21310-EN-08

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Decentralised system PSSuniversal I/O

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Summary of Contents for PSSu E F 4DI-R

Page 1: ...PSSu E F 4DI T R Operating Manual 21310 EN 08 Decentralised system PSSuniversal I O ...

Page 2: ...cumentation will be gratefully received Source code from third party manufacturers or open source software has been used for some components The relevant licence information is available on the Internet on the Pilz homepage Pilz PIT PMI PNOZ Primo PSEN PSS PVIS SafetyBUS p SafetyEYE SafetyNET p the spirit of safety are registered and protected trademarks of Pilz GmbH Co KG in some countries SD mea...

Page 3: ...ms 13 4 4 Reaction times 13 4 5 Configuration 13 4 5 1 PSSu assignment in system environment A 13 4 5 1 1 Addresses in the process image 14 4 5 2 PSSu assignment in system environment B 14 Section 5 Installation 15 5 1 General installation guidelines 15 5 1 1 Dimensions 15 5 2 Installing the base module 16 5 3 Inserting and removing an electronic module 17 5 3 1 Inserting an electronic module 18 5...

Page 4: ...ating Manual PSSu E F 4DI T R 21310 EN 08 4 7 2 2 Display elements for input status 28 Section 8 Technical details 29 8 1 Safety characteristic data 32 Section 9 Order reference 34 9 1 Product 34 9 2 Accessories 34 ...

Page 5: ... be retained for future reference 1 1 2 Terminology System environment A and B The PSSu system can be used in two different system environments The module s applic ation area is described in the chapter Intended Use of the manual The distinction is made between PSSu in system environment A PSSu in system environment B The distinction is based on the application area of the PSSu system PSSu in syst...

Page 6: ...tuation that could lead to serious injury and death and indicates preventive measures that can be taken CAUTION This refers to a hazard that can lead to a less serious or minor injury plus material damage and also provides information on preventive measures that can be taken NOTICE This describes a situation in which the product or devices could be dam aged and also provides information on prevent...

Page 7: ...s function Details of the base modules that can be used are available in the chapter entitled Intended Use 2 2 Module features The product has the following features 4 digital inputs 2 test pulse outputs with the option to configure them as Independent test pulse outputs that use different test pulses periphery supply Outputs with constant voltage periphery supply LEDs for Switch status of each in...

Page 8: ... 000000 001 10 3 4 9 8 5 6 7 11 2 12 1 A B Legend A Electronic module B Base module 1 LED for module diagnostics 2 Labelling strip with Name of electronic module Order Number Serial number Hardware version number 2D code 3 Labelling strip for the terminal configuration on the base module 4 Status LEDs 5 Name of electronic module 6 Connection level 1 7 Connection level 2 8 Connection level 3 ...

Page 9: ...w to loosen tighten the screw terminal on base modules with screw termin als With mechanism to operate the cage clamp on base modules with cage clamp ter minals 11 Round connection holes connection levels 1 2 3 and 4 for connecting the signal lines 12 Mounting slot for colour marker to label the connection level connection levels 1 2 3 and 4 ...

Page 10: ...l Details The module PSSu E F 4DI R is suitable for use where there are increased environmental requirements demanded by railway applications see Technical details Intended use includes making the electrical installation EMC compliant Please refer to the guidelines stated in the PSSuniversal Installation Manual The module is designed for use in an industrial environment It is not suitable for use ...

Page 11: ...onal laws directives and standards It is the company s responsibility only to employ personnel who Are familiar with the basic regulations concerning health and safety accident preven tion Have read and understood the information provided in this description under Safety Have a good knowledge of the generic and specialist standards applicable to the spe cific application 3 2 2 Warranty and liabili...

Page 12: ...input status is signalled to the head module via the module bus Test pulses can be used to check the inputs for shorts across contacts and correct functionality The inputs have input filters Test pulse outputs 2 test pulse outputs that use different test pulses test pulse 0 test pulse 1 Short circuit proof Current limitation Test pulses can be switched on or off Test pulses are switched on in the ...

Page 13: ...s of the inputs can be found in the PSSuniversal System Description and the System Description Automation system PSS 4000 4 5 Configuration 4 5 1 PSSu assignment in system environment A Functions for the FS inputs of a PSSu are defined in the PSSuniversal Configurator on the PSS WIN PRO system software Read access through the standard bus system configured per module R configuration Allocation of ...

Page 14: ...utive bit addresses in the process image The process im age in which the inputs are shown depends on the configuration Configuration SafetyBUS p Standard bus system FS PII ST PII ST PIO None 4 Bit e g 32 00 32 03 Read ST R 4 Bit 4 5 2 PSSu assignment in system environment B Data access is via pre defined I O data types I O data name I O data type I O data element Meaning I0 11 I1 21 I2 14 I3 24 FS...

Page 15: ...tatic discharge Electrostatic discharge can damage components Ensure against discharge before touching the product e g by touching an earthed conductive sur face or by wearing an earthed armband 5 1 1 Dimensions Base modules with four connection levels 12 6 mm 76 mm 52 1 mm 8 1 mm 67 7 mm 12 6 mm 56 1 mm 71 8 mm 0 8 mm 128 9 mm 72 6 mm 2 051 0 319 0 496 2 858 0 496 2 99 2 209 2 827 0 031 5 075 2 6...

Page 16: ...head module Please note For mechanical reasons it is not possible to mix base modules with screw terminals and base modules with cage clamp terminals All contacts should be protected from contamination The mechanics of the base modules are designed for 50 plug in out cycles Procedure We recommend that you wire up the base modules before inserting the electronic mod ules Slot the groove on the base...

Page 17: ...es with outputs may only be inserted and removed when the load is switched off Unforeseeable error reactions may be triggered if modules are inserted and removed under load When an electronic module is plugged into a base module for the first time one part of the coding element remains on the electronic module while its counterpart is fixed on to the base module This is how the base module is code...

Page 18: ...nual PSSu E F 4DI T R 21310 EN 08 18 5 3 1 Inserting an electronic module Procedure The electronic module must audibly lock into position 1 Mark the electronic module using the labelling strips 2 Schematic representation 2 1 1 ...

Page 19: ...ing operation The configuration data is re tained when a module is changed Effects System environment A In the event of a potential FS communication error the FS section of the PSSu sys tem and all relevant I O Groups SafetyBUS p switch to a STOP condition System environment B All FS hardware outputs on the PSSu system switch to a safe condition The substitute values are used for the modules FS ou...

Page 20: ...ction of the base modules Procedure Use a flat blade screwdriver DIN 5264 A DIN 5264 A Strip the wire back 8 mm If necessary label the connection level with a colour marker 3 Base module with screw terminals Use a screwdriver to loosen the screw on the screw terminal 1 Insert the stripped cable into the round fixing hole 2 as far as it will go Tighten up the screw on the screw terminal Check that ...

Page 21: ...inputs outputs 1 5 mm2 AWG16 Communication cables 1 5 mm2 AWG16 Test pulse outputs 1 5 mm2 AWG16 Power supply 2 5 mm2 AWG12 Functional earth 2 5 mm2 AWG12 On base modules with screw terminals If you use a multi strand cable to connect the I Os it is recommended that you use ferrules conforming to Parts 1 and 2 of DIN 46228 0 14 1 5 mm2 Form A or C although this is not essential To crimp the ferrul...

Page 22: ... S PSSu BP 1 8 S T Cage clamp terminals PSSu BP 1 8 C PSSu BP 1 8 C T Without C rail 11 Input I0 21 Input I1 12 22 Test pulse output T0 or 24 V output periphery supply 12 22 linked within the base module 13 23 Test pulse output T1 or 24 V output periphery supply 13 23 linked within the base module 14 Input I2 24 Input I3 21 11 22 12 23 13 24 14 ...

Page 23: ...h C rail 11 Input I0 21 Input I1 12 22 Test pulse output T0 or 24 V output periphery supply 12 22 linked within the base module 13 23 C rail supply 13 23 16 26 linked within the base module 14 Input I2 24 Input I3 15 25 Test pulse output T1 or 24 V output periphery supply 15 25 linked within the base module 16 26 C rail supply 13 23 16 26 linked within the base module 21 11 22 12 23 13 24 14 26 16...

Page 24: ... device Without test pulses unchecked T0 T0 I0 I2 I1 I3 21 11 22 12 23 13 24 14 T1 T1 24 V 24 V 24 V 24 V Without test pulses unchecked Input device with homogeneous channels I0 I2 I1 I3 21 11 22 12 23 13 24 14 24 V T1 24 V T0 Without test pulses unchecked Input device with diverse channels I0 I2 I1 I3 21 11 22 12 23 13 24 14 T0 T1 24 V 24 V ...

Page 25: ...nnel input device With test pulses checked T0 T1 T1 T0 I0 I2 I1 I3 21 11 22 12 23 13 24 14 With test pulses checked Input device with homogeneous channels I0 I2 I1 I3 21 11 22 12 23 13 24 14 T0 T1 With test pulses checked Input device with homogeneous channels I0 I2 I1 I3 21 11 22 12 23 13 24 14 T0 T0 T1 T1 ...

Page 26: ...g Manual PSSu E F 4DI T R 21310 EN 08 26 Input circuit Single channel input device Dual channel input device With test pulses checked Input device with diverse channels I0 I2 I1 I3 21 11 22 12 23 13 24 14 T0 T0 T1 T1 ...

Page 27: ...ge faulty module Bus termination error There is no terminating plate or there is a bad contact with the module bus Install a terminating plate with in tegrated end bracket or insert the base modules together correctly Temperature error too warm Ambient temperature too high Error stack entry diagnostic log entry Ensure there is sufficient ventila tion in the control cabinet or pre vent overload Err...

Page 28: ... Colour Status Err No error Red Module error 7 2 2 Display elements for input status Each input is assigned an LED for displaying the input status LEDs 11 21 14 and 24 Err 11 21 12 22 13 23 14 24 11 14 21 24 11 14 21 24 LED Meaning Designa tion Colour Status Signal Input Terminal 11 0 signal I0 Input 1 11 Green 1 signal 21 0 signal I1 Input 2 14 Green 1 signal 14 0 signal I2 Input 3 21 Green 1 sig...

Page 29: ...ata 312200 314200 315200 Internal supply voltage module supply Module s power con sumption 0 12 W 0 12 W 0 12 W Periphery s supply voltage periphery supply Voltage range 16 8 30 V 16 8 30 V 16 8 30 V Module s current con sumption with no load 8 mA 8 mA 8 mA Module s power con sumption with no load 0 19 W 0 19 W 0 19 W Max power dissipation of module 1 5 W 1 5 W 1 5 W Inputs 312200 314200 315200 Nu...

Page 30: ...V DC Short circuit proof yes yes yes Number of outputs that can be configured as test pulses 2 2 2 Max output current at 1 signal 0 25 A 0 25 A 0 25 A Max cable length between test pulse output and input 200 m 200 m 200 m Standard for voltage inter ruptions EN61131 2 EN61496 1 EN61131 2 EN61496 1 Environmental data 312200 314200 315200 Application site In accordance with the standard EN 50125 3 Ap...

Page 31: ... above sea level 2000 m 5000 m 2000 m EMC EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 6 2 EN 61000 6 4 EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 6 2 EN 61000 6 4 EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 6 2 EN 61000 6 4 Vibration In accordance with the standard EN 60068 2 6 EN 60068 2 6 EN 50125 3 Freque...

Page 32: ... IP20 Terminals IP20 IP20 Mounting area e g control cabinet IP54 IP54 IP51 Mechanical data 312200 314200 315200 Material Bottom PC PC PC Front PC PC PC Coding PA PA PA Mounting type plug in plug in plug in Dimensions Height 76 mm 76 mm 76 mm Width 12 6 mm 12 6 mm 12 6 mm Depth 60 2 mm 60 2 mm 60 2 mm Weight 35 g 37 g 36 g Mechanical coding Type D D D Colour Yellow Yellow Yellow Where standards are...

Page 33: ...5 20 1 ch pulsed light barrier PL e Cat 4 SIL CL 3 2 91E 09 SIL 3 7 52E 05 20 If the module is operated at an ambient temperature above 60 C the values stated in the table for PFHD and PFD will need to be doubled when a safety function is calculated All the units used within a safety function must be considered when calculating the safety characteristic data INFORMATION A safety function s SIL PL ...

Page 34: ...ge clamp terminals 312 601 PSSu BP 1 8 C T Base module without C rail with cage clamp terminals T type 314 601 PSSu BP 1 12 S Base module without C rail with screw terminals 312 618 PSSu BP 1 12 S T Base module without C rail with screw terminals T type 314 618 PSSu BP 1 12 C Base module without C rail with cage clamp terminals 312 619 PSSu BP 1 12 C T Base module without C rail with cage clamp te...

Page 35: ...fetyNET p THE SPIRIT OF SAFETY are registered and protected trademarks of Pilz GmbH Co KG in some countries We would point out that product features may vary from the details stated in this document depending on the status at the time of publication and the scope of the equipment We accept no responsibility for the validity accuracy and entirety of the text and graphics presented in this informati...

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