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Pilz 632080 Operating Manual Download Page 58

PSEN opII4F Series

Operating Manual PSEN opII4F Series
1003502-EN-09

| 58

Order reference

Order reference for safety light curtains

Product type

Features

Order no.

PSEN opII4F-
S-14-015

Safety light curtain for finger protection, protected field height of 150
mm

632 080

PSEN opII4F-
S-14-030

Safety light curtain for finger protection, protected field height of 300
mm

632 081

PSEN opII4F-
S-14-045

Safety light curtain for finger protection, protected field height of 450
mm

632 082

PSEN opII4F-
S-14-060

Safety light curtain for finger protection, protected field height of 600
mm

632 083

PSEN opII4F-
S-14-075

Safety light curtain for finger protection, protected field height of 750
mm

632 084

PSEN opII4F-
S-14-090

Safety light curtain for finger protection, protected field height of 900
mm

632 085

PSEN opII4F-
S-14-105

Safety light curtain for finger protection, protected field height of 1050
mm

632 086

PSEN opII4F-
S-14-120

Safety light curtain for finger protection, protected field height of 1200
mm

632 087

PSEN opII4F-
S-14-135

Safety light curtain for finger protection, protected field height of 1350
mm

632 088

PSEN opII4F-
S-14-150

Safety light curtain for finger protection, protected field height of 1500
mm

632 089

PSEN opII4F-
S-14-165

Safety light curtain for finger protection, protected field height of 1650
mm

632 090

PSEN opII4F-
S-14-180

Safety light curtain for finger protection, protected field height of 1800
mm

632 091

Order reference for accessories

Standard installation kit

Product type

Features

Order No.

PSEN opII Bracket
Kit

Standard installation with flexible bracket

632 015

Summary of Contents for 632080

Page 1: ...PSEN opII4F Series Operating Manual 1003502 EN 09 PSEN sensor technology...

Page 2: ...nta tion will be gratefully received Source code from third party manufacturers or open source software has been used for some components The relevant licence information is available on the Internet...

Page 3: ...ent 15 Project configuration 15 Maintaining the safety distance 15 Resolution 16 Protected field perimeters 16 Ambient conditions 16 Distance from reflective surfaces 17 Minimum distance between paral...

Page 4: ...nsions 45 Technical details Order no 632080 632082 47 Technical details Order no 632083 632085 49 Technical details Order no 632086 632088 51 Technical details Order no 632089 632091 54 Classification...

Page 5: ...ly important is identified as follows DANGER This warning must be heeded It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive measures...

Page 6: ...when using two safety light curtains with the same alignment Connection to evaluation devices PDP67 ION and PDP67 ION HP 5 pin M12 two sided connector see Order refer ence for accessories connection t...

Page 7: ...orientation Protected field heights of 150 600 mm including 1 PSEN opII Adv Bracket Kit2 2 clamping units per transmitter and receiver Protected field heights of 750 1200 mm including 1 PSEN opII Adv...

Page 8: ...8 Unit view 5 3 1 4 4 4 4 5 3 6 2 1 Receiver Transmitter Fig Front view of the safety light grid transmitter and receiver protected field height 300 1800 mm with connection cable Legend 1 Protected f...

Page 9: ...Optical centre axis 5 3 1 4 4 4 4 5 3 7 6 2 1 Receiver Transmitter Fig Front view of the safety light grid transmitter and receiver protected field height 150 mm with connection cable Legend 1 Protec...

Page 10: ...itter 1 Receiver 4 Standard installation kit consisting of 4 Flexible bracket swivel mount in which trans mitters receivers can be fastened and ro tated to the proper ori entation 4 Holder for connect...

Page 11: ...ay not be started in the haz ardous area following a protection violation if personnel are still in the hazardous area Prevent circumvention of the protected field This means that other safety devices...

Page 12: ...perate devices systems and machines the person has to be informed of the state of the art and the applicable national European and international laws directives and standards It is the company s respo...

Page 13: ...tate The state can be returned to the ON state only after a successful restart 41 of the safety light grid The safety light grid in the PSEN opII4F Series offers the following functions Automatic star...

Page 14: ...terrupted Free Protected field OFF ON ON OFF Fig Automatic start and restart timing diagram Legend 1 Safety light curtain is switched on 2 Check completed successfully OSSDs in the ON state 3 Protecte...

Page 15: ...nction of the two safety light curtains a beam coding of the safety light curtains is required The beam coding is performed via the connection of the safety light curtain to the supply voltage see Con...

Page 16: ...ut changes C Additional distance of 0 mm for safety light grids with finger protection Resolution The safety light grids may only be used for protected fields in which a detection capability of 14 mm...

Page 17: ...light curtain whether from above below or from the side passive reflections can cause an object within the pro tected field to remain undetected see diagrams As a result the safety light grid must be...

Page 18: ...ety light curtain 5 Minimum distance D between the safety light curtain and the reflective surface 6 Passive reflections on the surface 7 Distance between transmitter and receiver working distance 8 H...

Page 19: ...ormula for calculating the minimum distance D is For a working distance of less than 3 m D 0 131 m For a working distance of 3 m or more D working distance in m x tan 0 35 0 174 0 131 0 3 4 8 1 Workin...

Page 20: ...ective surfaces 17 Without beam coding T R T R 1 2 3 4 3 x1 x1 x2 x2 4 Legend Tx1 Transmitter from the first safety light curtain Rx1 Receiver from the first safety light curtain Tx2 Transmitter from...

Page 21: ...inimum distance between two aligned safety light curtains with beam coding 2 Distance between the transmitter of the first safety light curtain and the receiver of the second safety light curtain 3 Di...

Page 22: ...n opposite to 2 4 Connection of the safety light curtain with beam code A coded 5 Connection of the safety light curtain with beam code B coded Beam coding of two safety light curtains If two safety l...

Page 23: ...agram below shows an example solution for monitoring three different access sides using two deviating mirrors The deviating mirrors must be positioned at an angle of 45 to the beams from the safety li...

Page 24: ...istance from transmitter to deviating mirror 8 Distance from deviating mirror to receiver Dead zones Use of the standard installation kit results in a dead zone of 15 4 mm on both sides of the safety...

Page 25: ...PSEN opII4F Series 1003502 EN 09 25 1 2 3 4 Fig Placement of the dead zones in vertical safety light curtain installation Legend 1 Last light beam wiring side 2 Last light beam cable side 3 Wiring si...

Page 26: ...mitter and receiver must be on the same side and at the same height see diagram 1 2 1 2 3 3 3 3 True False Legend 1 Transmitter 2 Receiver 3 Connection cable The distance between the transmitter and r...

Page 27: ...on surface 3 must be smaller than the safety light curtain resolution Prepare the installation surface Clean the installation surface The installation surface must be free of dust and grease 1 1 2 Mou...

Page 28: ...f the safety light curtain Push the flexible bracket over the holder The flexible bracket must lie flush with the holder Fix the flexible bracket in place with the clamping screw 1 and the nut 2 The s...

Page 29: ...place on the installation surface For each bracket use two mounting screws with wash ers 1 included in delivery 10 If necessary mounting screws with deviating lengths can be used Transmitters and rece...

Page 30: ...safety curtain s operating manual and must be switched on For alignment Pilz recommends the PSEN opII Laserpointer see Order references for accessories 58 or another laser alignment aid 3 1 2 Fig Tra...

Page 31: ...beam is not directed at a human eye Optimal orientation without a laser orientation aid 1 Determine the maximum rotation range in when the protected field LED OSSD status illuminates green Rotate the...

Page 32: ...have a voltage buffer in ac cordance with EN 60204 1 The power supply must be able to bridge a short 20 ms supply voltage failure in accord ance with EN 61496 1 SELV power supply Do not connect the s...

Page 33: ...t ter PIN Assignment Cable colour 1 2 3 4 5 1 uncoded 24 VDC brown A coded 24 V DC B coded 0 V DC 2 Reserved white 3 0 VDC blue 4 Reserved black 5 uncoded 24 VDC grey A coded 0 V DC B coded 24 V DC 5...

Page 34: ...with feasibility monitoring OSSD signals are evaluated A test pulse lasting no longer than 300 s is bridged Suitable Pilz evaluation devices are for example PNOZelog for monitoring safety light curta...

Page 35: ...the input circuit of an evaluation device CAUTION Extension of the response time of the safety light curtain when using the beam coding When calculating the safety distance remember the extended resp...

Page 36: ...y light curtain Once the safety light grid has been installed and aligned final inspections must be carried out before it can be put into service INFORMATION This inspection may only be carried out by...

Page 37: ...ther the device status LED of the transmitter nor that of the receiver may illuminate Safety distance The safety distance must comply with the requirements in Maintaining the safety distance 15 Circum...

Page 38: ...lashing light sources in the vicinity There may be no especially intense or flashing light sources in the vicinity of the safety light grid Ambient conditions Please observe the environmental conditio...

Page 39: ...e max operating range it is not possible to achieve a very high reception quality even with optimum alignment However the safety light curtain can be operated with low reception quality when the align...

Page 40: ...warning Warns of the OSSDs change to the OFF state due to the presence of stray light Green Red Green Green Green Stray light fault OSSDs have changed to the OFF state due to the presence of stray li...

Page 41: ...ter sends A coded green green green Safety light curtain in operation Transmitter sends B coded red red An error has occurred Perform a safety light curtain restart 41 red red green Overtemperature OS...

Page 42: ...light curtain be checked every six months Check the safety light curtain s front panel Scratched front panel Replace the safety light curtain Dirty front panel Clean the front panel 44 In a particular...

Page 43: ...ent safety light curtains 22 Check the pin assignment 33 when other displays can be seen at the safety light cur tain Interrupt the protected field The following LED must light at the receiver Meaning...

Page 44: ...covers the PSEN opII4F Series requires no other form of maintenance WARNING Loss of the safety function due to the use of improper cleaning agents Improper cleaning agents can damage the front screen...

Page 45: ...ve protected field height 3 Protected field height see Technical details 47 4 Optical centre axis 5 Cable side beam pair for beam synchronisation 6 Wiring side beam pair for beam synchronisation 7 Eye...

Page 46: ...Operating Manual PSEN opII4F Series 1003502 EN 09 46 5 Cable side beam pair for beam synchronisation 6 Wiring side beam pair for beam synchronisation 7 Eye shield 8 Dead zone 70 3 mm 9 Protected field...

Page 47: ...on OSSD in the OFF state 2 5 W 2 5 W 2 5 W Max voltage OSSD in the OFF state 0 2 V 0 2 V 0 2 V Max power consumption transmitter 1 5 W 1 5 W 1 5 W Max inductive load per output 1 H 1 H 1 H Beam coding...

Page 48: ...8 2 27 EN 60068 2 27 Number of shocks 1000 1000 1000 Acceleration 10g 10g 10g Duration 16 ms 16 ms 16 ms Bracket Swivel Mount Swivel Mount Swivel Mount In accordance with the standard EN 60068 2 27 EN...

Page 49: ...V cULus Listed ESPE type 4 4 4 Sensor s mode of opera tion Infrared Infrared Infrared Height of protected field 600 mm 750 mm 900 mm Resolution Operating range 0 2 8 m 0 2 8 m 0 2 8 m Detection capab...

Page 50: ...orage temperature Temperature range 25 70 C 25 70 C 25 70 C Climatic suitability Humidity 95 r h at 50 C 95 r h at 50 C 95 r h at 50 C Condensation during op eration Not permitted Not permitted Not pe...

Page 51: ...3 Nm 3 Nm Fixing screw 0 7 Nm 0 7 Nm 0 7 Nm Dimensions Height 604 mm 754 mm 904 mm Width 35 mm 35 mm 35 mm Depth 40 mm 40 mm 40 mm Weight 1 850 g 2 263 g 2 675 g Where standards are undated the 2015...

Page 52: ...ge drop at OSSDs 1 5 V 1 5 V 1 5 V Max line capacitance at the outputs without load 40 nF 40 nF 40 nF Times 632086 632087 632088 Test pulse duration safety outputs 300 s 300 s 300 s Supply interruptio...

Page 53: ...5 IP65 Mechanical data 632086 632087 632088 Min bending radius fixed permanently K1 5 x 5 x 5 x Min bending radius mov ing K1 10 x 10 x 10 x Connection type Receiver M12 5 pin male con nector M12 5 pi...

Page 54: ...ption OSSD in the OFF state 2 5 W 2 5 W 2 5 W Max voltage OSSD in the OFF state 0 2 V 0 2 V 0 2 V Max power consumption transmitter 1 5 W 1 5 W 1 5 W Max inductive load per output 1 H 1 H 1 H Beam cod...

Page 55: ...8 2 27 EN 60068 2 27 Number of shocks 1000 1000 1000 Acceleration 10g 10g 10g Duration 16 ms 16 ms 16 ms Bracket Swivel Mount Swivel Mount Swivel Mount In accordance with the standard EN 60068 2 27 EN...

Page 56: ...es compatible with it The classification is described in the ZVEI posi tion paper Classification of Binary 24 V Interfaces Functional Safety aspects covered by dynamic testing Safe 1 pole HL outputs S...

Page 57: ...st interval in accordance with EN 61508 6 and IEC 61511 and as the proof test interval and mission time in accordance with EN 62061 All the units used within a safety function must be considered when...

Page 58: ...4F S 14 090 Safety light curtain for finger protection protected field height of 900 mm 632 085 PSEN opII4F S 14 105 Safety light curtain for finger protection protected field height of 1050 mm 632 08...

Page 59: ...tures Order no PSEN opII Test piece F 14 mm Test rod for safety light curtain with finger protection 14 mm 632 018 Connection to PDP67 Product type Features Connector X1 Connector X2 Connector X3 Orde...

Page 60: ...M12 5 pin fe male con nector straight 630 311 PSEN op cable axial M12 5 pole 10m 10 m M12 5 pin fe male con nector straight 630 312 PSEN cable M12 5sf 20m 20 m M12 5 pin fe male con nector straight 63...

Page 61: ...95 Set with PSEN opII mirror column 195 195 cm 632 011 Mirror columns Individual mirror column without PSEN opII adjustable base unit Product type Features Height Order no PSEN opII mirror column 060...

Page 62: ...otect ive Column 120 1 Protective column for safety light cur tain 1200 mm 632 502 PSEN opII Protect ive Column 165 1 Protective column for safety light cur tain 1650 mm 632 503 PSEN opII Protect ive...

Page 63: ...II4F s 14 045 receiver For safety light curtain for finger protection protected field height of 450 mm 632382 PSEN opII4F s 14 060 receiver For safety light curtain for finger protection protected fie...

Page 64: ...Action OK NOT OK Notes 1 Check the category standards Does the category of the safety light curtain match the category required for the plant machine Have the standards applicable for the plant machi...

Page 65: ...red correctly It the beam coding displayed correctly at the transmitter 7 Check the effectiveness of the safety light curtain during the hazardous move ment Is the safety light curtain effective throu...

Page 66: ...products meet the requirements of the directive 2006 42 EC for ma chinery of the European Parliament and of the Council The complete EC Declaration of Conformity is available on the Internet at www pi...

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