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PSEN cs3.1n

Operating Manual PSEN cs3.1n
22172-EN-06

| 24

Actuator

40

11

2 x Ø 5,3

5

30

30

5

4

Fig.: Actuator PSEN cs1.1

14,4

4

,5

14,4

2

2

3

7

18

18

Fig.: Actuator PSEN cs3.1

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Summary of Contents for 541 053

Page 1: ...PSEN cs3 1n Operating Manual 22172 EN 06 PSEN sensor technology ...

Page 2: ...enta tion will be gratefully received Source code from third party manufacturers or open source software has been used for some components The relevant licence information is available on the Internet on the Pilz homepage Pilz PIT PMI PNOZ Primo PSEN PSS PVIS SafetyBUS p SafetyEYE SafetyNET p the spirit of safety are registered and protected trademarks of Pilz GmbH Co KG in some countries SD means...

Page 3: ...r your safety 8 Unit features 8 Function description 9 Basic function 9 Block diagram 9 Operating distances 10 Lateral and vertical offset 10 Wiring 12 Pin assignment connector and cable 12 Connection to evaluation devices 13 Teaching in the actuator 15 Installation 15 General 15 Safety switch 15 Actuator cs1 1 or cs3 1 16 Actuator cs3 1 low profile 17 Align safety switch and actuator 21 Adjustmen...

Page 4: ...afety switch 26 Technical details actuator 29 Classification according to ZVEI CB24I 31 Safety characteristic data 32 Supplementary data 33 Radio approval 33 Order reference 33 Safety switch 33 Actuator 33 Complete systems 33 Accessories 34 EC declaration of conformity 35 ...

Page 5: ...icularly important is identified as follows DANGER This warning must be heeded It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive measures that can be taken WARNING This warning must be heeded It warns of a hazardous situation that could lead to serious injury and death and indicates preventive measures that can be taken CAUTION Th...

Page 6: ...with one of the approved actuators The safety level PL e Cat 4 SIL CL 3 is only achieved if the safety outputs use 2 channel processing The following is deemed improper use in particular Any component technical or electrical modification to the product Use of the product outside the areas described in this manual Use of the product outside the technical details see Technical details 26 NOTICE EMC ...

Page 7: ...evices systems and machines the person has to be informed of the state of the art and the applicable national European and international laws directives and standards It is the company s responsibility only to employ personnel who Are familiar with the basic regulations concerning health and safety accident prevention Have read and understood the information provided in the section entitled Safety...

Page 8: ... it from unau thorised access If spare actuators are used these must be installed as described in Installation 15 If the original actuators are replaced with substitute actuators the ori ginal actuators must be destroyed before disposal Do not remove the connector s protective cap until you are just about to connect the unit This will prevent potential contamination Unit features Transponder techn...

Page 9: ... outputs may have a high or low signal depending on the position of the actu ator In a safe condition the safety outputs are in the OFF state State of the outputs Actuator in the response range Safety output 12 Safety output 22 Yes High High No Low Low Block diagram A1 A2 Power 12 22 Receiver Actuator ...

Page 10: ... Somin Min operating distance Sar Assured release distance The offset independent values for the switching distances are included in the Technical details 26 Lateral and vertical offset 1 2 3 4 4 4 4 5 6 10 7 5 5 2 5 0 2 5 10 7 5 5 10 5 0 10 5 0 0 10 5 0 10 5 10 7 5 5 2 5 0 2 5 10 7 5 5 Fig Safety switches PSEN cs3 1n with actuator PSEN cs3 1 ...

Page 11: ...15 20 25 10 5 15 2 1 3 5 4 6 4 4 4 Fig Safety switches PSEN cs3 1n with actuator PSEN cs1 1 0 0 12 12 12 0 12 12 0 12 12 0 0 12 2 1 3 5 4 6 4 4 4 Fig Safety switches PSEN cs3 1n with actuator PSEN cs3 1 low profile glue or PSEN cs3 1 low profile screw Legend 1 Hysteresis 2 Typical operating distance SO 3 Typical release distance Sr 4 Offset in mm 5 Operating distance in mm 6 Response range ...

Page 12: ...ective elec trical separation SELV PELV The outputs of the safety switch must have a protective separation to voltages over 60 V AC The supply voltage to the safety switch must be protected with a 2 A to 4 A quick acting fuse Ensure the wiring and EMC requirements of EN 60204 1 are met Pin assignment connector and cable 1 2 3 5 4 5 pin M12 male connector PIN Pin designation Function Wire colour 1 ...

Page 13: ...am single connection Actuator Evaluation device Safety switch Suitable Pilz evaluation devices are for example PNOZelog for safety gate monitoring PNOZpower for safety gate monitoring PNOZsigma for safety gate monitoring PNOZ X for safety gate monitoring PNOZmulti for safety gate monitoring Configure the switch in the PNOZmulti Configurator with switch type 3 PSS for safety gate monitoring with st...

Page 14: ...re that the connection is made in accordance with the specifications in the operating manual for the selected evaluation device The connections to two evaluation devices are shown on the following pages by way of ex ample PNOZ s3 and PNOZmulti PNOZ s3 PSENcode 0 V 24 V A1 A2 S12 A1 A2 Y32 12 22 2 1 3 4 5 PNOZ s3 S22 PNOZmulti I0 I1 12 22 1 3 A1 A2 0 V 24 V 4 2 5 PNOZmulti PSENcode n c ...

Page 15: ... see Technical details 26 Make sure that the safety switch and actuator cannot be used as an end stop Please note the installation measures in accordance with EN ISO 14119 for a safety switch design 4 and with level of coding Low Please note the permitted bending radii for the cable see Technical details 26 to avoid excessive force on the individual strands Make sure that the bend protection is no...

Page 16: ...ch and actuator must face each other Align the actuator and tighten the screws 4 The actuator should be protected from unauthorised removal and from contamination Close the mounting holes using the seals provided The use of seals should be re garded as equivalent to using permanent fastenings in accordance with EN ISO 14119 Parallel assembly Orthogonal assembly Procedure actuator PSEN cs1 1 1 Use ...

Page 17: ... the actuator the actuator will be destroyed The actuator s adhesive force on the materials aluminium stainless steel polycarbonate and glass was checked For deviating surface materials check the adhesive force on the surface After a cure time of 24 hours 90 of the final adhesive force are achieved The harden ing must take place at min 20 C With lower temperatures the cure time is clearly exten de...

Page 18: ...tre is on the same level as the orientation arrows of the sensor and in the centre of the sensor 1 2 Fig Safety switch with assembly aid and low profile actuator Legend 1 Assembly aid for low profile actuator 2 low profile actuator 4 Remove the protective foil from the adhesive foil of the actuator Do not touch the adhesive foil after removing the protective foil 5 Close the safety gate carefully ...

Page 19: ...d change the pa per cloths frequently The adhesive surface is clean when the paper remains clean The cleaned surfaces must be sealed immediately to prevent any new contamination by dust and fingerprints 3 Remove the protective foil from the assembly aid and fix it to the sensing area of the safety switch 4 Place the actuator into the assembly aid so that the actuator s covered adhesive sur face is...

Page 20: ...approx 50 N After this time an adhesive force of approx 50 is achieved The full adhesive force is achieved after 72 hours at an ambient temperature of at least 20 C 8 Check the adhesive force of the glue after 10 minutes The actuator must no move when pressed sideways 9 Tighten the M3 plastic screw to 0 8 Nm ...

Page 21: ...al 3 Top seal sensing side 4 Side seal without UL approval 4 Use the seals to close the mounting holes on the sensing face of the safety switch see diagram 3 5 If necessary use the seals to close the unused mounting holes on the actuator see diagram 2 Adjustment The stated operating distances see Technical details 26 only apply when the safety switch and actuator are installed facing each other in...

Page 22: ... lights up green The unit is ready for operation Safety Gate LED lights up yellow Actuator is within the response range Input LED lights up yellow There is a high signal at both inputs Fault indicator Input LED lights up yellow the signal switches from high to low at one input while a high signal remains on the other input partial operation Remedy Open both channels of the input circuit Power Faul...

Page 23: ...PSEN cs3 1n Operating Manual PSEN cs3 1n 22172 EN 06 23 Dimensions in mm Safety switch PSEN cs3 1n 19 ø 8 18 26 4 R 8 4 5 22 37 M12 48 5 31 160 10 ...

Page 24: ...PSEN cs3 1n Operating Manual PSEN cs3 1n 22172 EN 06 24 Actuator 40 11 2 x Ø 5 3 5 30 30 5 4 Fig Actuator PSEN cs1 1 14 4 4 5 14 4 22 37 18 18 Fig Actuator PSEN cs3 1 ...

Page 25: ...PSEN cs3 1n Operating Manual PSEN cs3 1n 22172 EN 06 25 Actuator PSEN cs3 1 low profile glue n 18 1 3 8 3 65 Actuator PSEN cs3 1 low profile screw n 3 1 n 18 1 1 65 90 3 8 3 65 ...

Page 26: ... supply DC 1 W Max switching frequency 3 Hz Max cable capacitance at the safety outputs No load PNOZ with relay contacts 400 nF PNOZmulti PNOZelog PSS 400 nF Max inrush current impulse Current pulse A1 0 58 A Pulse duration A1 1 ms No load current 20 mA Semiconductor outputs OSSD safety outputs 2 Signal outputs 1 Switching current per output 100 mA Breaking capacity per output 2 4 W Potential isol...

Page 27: ...60068 2 78 Humidity 93 r h at 40 C EMC EN 60947 5 3 Vibration In accordance with the standard EN 60947 5 2 Frequency 10 55 Hz Amplitude 1 mm Shock stress In accordance with the standard EN 60947 5 2 Acceleration 30g Duration 18 ms Airgap creepage Overvoltage category III Pollution degree 3 Rated insulation voltage 75 V Rated impulse withstand voltage 0 8 kV Protection type Housing IP6K9K Connector...

Page 28: ...g distance with temperature changes 0 01mm C Typ Hysteresis 2 mm Actuator 4 Typ PSEN cs3 1 low profile screw Assured operating distance Sao 5 mm Typical operating distance So 10 mm Assured release distance Sar 20 mm Typical release distance Sr 12 mm Repetition accuracy switching distances 10 Change of operating distance with temperature changes 0 01mm C Typical hysteresis 2 mm Mechanical data Min ...

Page 29: ... data 540080 541080 Ambient temperature In accordance with the standard EN 60068 2 14 EN 60068 2 14 Temperature range 25 70 C 25 70 C Storage temperature In accordance with the standard EN 60068 2 1 2 EN 60068 2 1 2 Temperature range 40 85 C 25 70 C Climatic suitability In accordance with the standard EN 60068 2 78 EN 60068 2 78 Humidity 93 r h at 40 C 93 r h at 40 C EMC EN 60947 5 3 EN 60947 5 3 ...

Page 30: ...ndard EN 60068 2 14 EN 60068 2 14 Temperature range 25 70 C 25 70 C Max at max operating height 60 C 60 C Max at max operating height 2000 m 70 C 70 C Storage temperature In accordance with the standard EN 60068 2 1 2 EN 60068 2 1 2 Temperature range 40 85 C 40 85 C Climatic suitability In accordance with the standard EN 60068 2 30 EN 60068 2 30 Humidity 93 r h at 40 C 93 r h at 40 C Max operating...

Page 31: ...n according to ZVEI CB24I The following tables describe the classes and specific values of the product interface and the classes of interfaces compatible with it The classification is described in the ZVEI posi tion paper Classification of Binary 24 V Interfaces Functional Safety aspects covered by dynamic testing Single pole output Interfaces Source Interface Sensor Class C2 Drain Class C1 C2 Sou...

Page 32: ...a The SIL CL value in accordance with EN 62061 corresponds to the SIL value in accord ance with EN 61508 TM is the maximum mission time in accordance with EN ISO 13849 1 The value also ap plies as the retest interval in accordance with EN 61508 6 and IEC 61511 and as the proof test interval and mission time in accordance with EN 62061 All the units used within a safety function must be considered ...

Page 33: ...e instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Le présent produit est conforme aux CNR d Industrie Canada applicables aux appareils radio exempts de licence L exploitation est autorisée aux deux...

Page 34: ...Mechanical protection against defeat protecting against unau thorised cable disconnection or damage for safety switches PSENcode cs1 2 PSENcode cs5 6 M12 PSENslock 532 112 Cable Product type Connection 1 Connection 2 Length Order No PSS67 PDP67 cable M12 5sf Straight M12 5 pin socket Straight M12 5 pin connector 3 m 380 208 5 m 380 209 10 m 380 210 20 m 380 220 30 m 380 211 PSS67 PDP67 cable M12 5...

Page 35: ...uirements of the following directives of the European Parliament and of the Council 2006 42 EC on machines 2014 53 EC on radio equipment The complete EC Declaration of Conformity is available on the Internet at www pilz com downloads Representative Norbert Fröhlich Pilz GmbH Co KG Felix Wankel Str 2 73760 Ost fildern Germany ...

Page 36: ...ng energy efficient products and environmentally friendly solutions We are represented internationally Please refer to our homepage www pilz com for further details or contact our headquarters Headquarters Pilz GmbH Co KG Felix Wankel Straße 2 73760 Ostfildern Germany Telephone 49 711 3409 0 Telefax 49 711 3409 133 E Mail info pilz com Internet www pilz com CECE CHRE CMSE InduraNET p Leansafe Mast...

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