Pik Rite Hydra-Ram HR400 Operation And Parts Manual Download

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Pik Rite Inc. Phone 800-326-9763
60 Pik Rite Lane Fax 570-523-8175

Lewisburg, PA 17837 MAY 2020 www.pikrite.com

OPERATION AND PARTS MANUAL

Summary of Contents for Hydra-Ram HR400

Page 1: ...Pik Rite Inc Phone 800 326 9763 60 Pik Rite Lane Fax 570 523 8175 Lewisburg PA 17837 MAY 2020 www pikrite com OPERATION AND PARTS MANUAL...

Page 2: ...rations may not represent the spreader model you have however the principles of operation and maintenance are the same If you have questions specific to your spreader please contact your dealer SPECIF...

Page 3: ...S 38 7015 1 03 SLIDING FLOOR 39 7019 1 04 PUSHER 40 7015 1 05 FRONT PANELS AND SHIELDS 42 7015 1 06 ENDGATE 43 7015 1 07 WALKING BEAM 44 7015 1 08 HUBS AND SPINDLES ALL TIRE OPTIONS 45 7015 1 08A OPT...

Page 4: ...ELDS 60 7015 2 04 VERTICAL BEATERS WITH GEARBOX 62 7015 2 05 GEARBOX VERTICAL BEATERS 64 7019 3 01 HYDRAULICS PUSH CYLINDERS 66 7019 3 02 HYDRAULICS ENDGATE CYLINDERS 67 7015 3 03 CYLINDER SLIDING FLO...

Page 5: ...Pik Rite Inc HR400 Manure Spreader 2020 5 TABLE OF CONTENTS...

Page 6: ...6 HR400 Manure Spreader 2020 Pik Rite Inc...

Page 7: ...legacy of the 2 stage hydraulic push began with the John Deere Hydra Push spreaders Pik Rite continues the tradition with the Hydra Ram series which are designed to efficiently and uniformly spread m...

Page 8: ...n which if not avoided could result in death or serious injury CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices...

Page 9: ...abels in good condition Replace missing or damaged safety labels Be sure new equipment components and repair parts include the current safety labels Replacement safety labels are available from your P...

Page 10: ...or loss of hearing Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises Operating equipment safely requires the full at...

Page 11: ...ed if a fire starts Keep a first aid kit and fire extinguisher handy Keep emergency numbers for doctors ambulance service hospital and fire department near your telephone USE A SAFETY CHAIN A safety c...

Page 12: ...l injury Lower endgate and disconnect hydraulic lines before servicing or adjusting STAY CLEAR OF ROTATING DRIVELINES Entanglement in rotating driveline can cause serious injury or death Keep tractor...

Page 13: ...service spreader on level surface If spreader is connected to tractor disengage PTO engage parking brake and or place transmission in PARK shut off engine and remove key If spreader is detached from t...

Page 14: ...gal without an endgate Tractor standby hydraulic pressure must be between 1500 psi and 2250 psi One selective control valve is required to operate the spreader A second selective control valve is req...

Page 15: ...ractor selective control lever to extend and retract cylinders Adjust selective control valve lever to provide the slowest operating speed See your tractor operator s manual Maximum hydraulic oil flow...

Page 16: ...ter Tighten to 240 lb ft of dry torque 180 lb ft wet in the sequence shown Tire Size Wheel Size Tire Pressure 16 5 x 16 1 Implement 14 00 x 16 1 48 psi 11 R 22 5 22 5 x 8 25 75 psi 385 65 R 22 5 22 5...

Page 17: ...lly Operate the endgate with the second auxiliary control valve lever Endgate is not a metering device Doing so may cause damage to the spreader OPERATING SLIDING FLOOR MOVING PANEL USING METERING CON...

Page 18: ...in STORING JACKSTAND 1 After the spreader is attached to the tractor and secure remove jackstand from lift position 2 Store jackstand as shown and secure with pin CONNECT HYDRAULIC HOSES To avoid inju...

Page 19: ...trol valve to tractor where it can be reached by the operator Attach hoses accordingly Diagram shows unloading configuration flow reverses to retract ATTACHING DRIVELINE Avoid causing damage to shield...

Page 20: ...lift position 2 Detach safety chain 3 Remove hitch pin 4 Disconnect hoses Store on spreader DETACHING DRIVELINE 1 Support driveline A and pull rearward on collar C to release driveline from tractor PT...

Page 21: ...km h when towing loads equal to or less than the weight of the tractor Reduce speed to 10 mph 16 km h when towing loads more than or up to double the tractor weight DO NOT tow loads that exceed double...

Page 22: ...vide only enough slack in the chain to permit turning See your Pik Rite dealer for a chain with a strength rating equal to or greater than the gross weight of the towed machine LIGHTING When transport...

Page 23: ...t Tow Do Not Tow Do Not Tow Do Not Tow 14770 22044 lb Do Not Tow Do Not Tow Do Not Tow Do Not Tow 22045 24910 lb 20 mph 10 mph 10 mph 10 mph 24911 29540 lb 20 mph 10 mph 10 mph 10 mph 29541 lb Up 20 m...

Page 24: ...an damage the spreader and could also be thrown great distances causing possible injury to anyone standing in the vicinity Load front of spreader first distributing load evenly When operating without...

Page 25: ...GOOD SPREADING RESULTS 1 Operate tractor engine at PTO RATED speed 2 Do not overload beater A clumpy spread pattern will result from too fast of an unload rate 3 When operating without an endgate avo...

Page 26: ...ic oil The following procedures apply only to tractors with a closed center hydraulic system BYPASSING SPREADER CONTROL VALVE There will be a large hydraulic oil pressure drop across the auxiliary flo...

Page 27: ...re more frequent attention SELECTING GREASE Depending upon the expected air temperature range during the service interval use grease as shown on the adjusting temperature chart SAE Multipurpose High T...

Page 28: ...at extended life on the CV can be achieved The key point is that each CV has one zerk in a bearing cap and it is this zerk that is most important since it feeds the inboard cross kit as well as the th...

Page 29: ...he two bearings at the top of the vertical beaters every 8 hours of operation Rear grease bank on beater side panel CHECKING TIRES 1 Check tires daily for damage or noticeably low pressure 2 Repair an...

Page 30: ...ugh to relieve weight from walking beam 3 Lubricate grease bank A with Moly High Temperature Extreme Pressure Grease TIGHTENING WHEEL HARDWARE Operating the spreader with loose wheel hardware will dam...

Page 31: ...e Pressure Grease MAINTAINING SLIP CLUTCH WALTERSCHEID The clutch is preset and is not field adjustable If you determine that your slip clutch needs maintenance or adjustment contact your dealer ADJUS...

Page 32: ...And all Attachments 9 675 lb LOAD CAPACITY 23 000 lb VOLUME CAPACITY Struck Level 249 cu ft Heaped Load 418 cu ft BEATER SPEED 420 rpm UNLOADING SPEED Infinitely Variable 0 16 ft min DRIVELINE Shielde...

Page 33: ...CATE THE FRONT OF THE UNIT RIGHT HAND AND LEFT HAND SIDES ARE DETERMINED BY FACING THE DIRECTION OF MACHINE FORWARD TRAVEL REFERENCE NUMBER IDENTIFICATION REF NO DESCRIPTION 000 099 PARTS USED FOR ASS...

Page 34: ...am RH 1 12 PR70138 Edge Cover Panelam LH 1 13 PIN C4 32 Cotter Pin 25 x 2 2 100 BL 6 125 H 3 8 16 X 1 1 4 HHCS G5 ZC 2 101 BL 6 150 C 3 8 16 X 1 1 2 CARRIAGE BOLT G5 ZC 22 102 BL 6 175 C 3 8 16 X 1 3...

Page 35: ...Pik Rite Inc HR400 Manure Spreader 2020 35 7015 1 01 MAIN FRAME AND SIDE PANELS...

Page 36: ...36 HR400 Manure Spreader 2020 Pik Rite Inc...

Page 37: ...0138 Edge Cover Panelam LH 1 13 PIN C4 32 Cotter Pin 25 x 2 2 14 PR34896 Hose Clamp 1 4 Hydraulic 1 2 O D Hose 6 100 BL 6 125 H 3 8 16 X 1 1 4 HHCS G5 ZC 2 101 BL 6 150 C 3 8 16 X 1 1 2 CARRIAGE BOLT...

Page 38: ...190 1 2 PR70061 Floor Strap 2 3 PR33358 Slide Wood Front Spreader 2 4 PR70062 Rear Edge Plate 1 100 BL 6 125 C 3 8 16 X 1 1 4 CARRIAGE BOLT G5 ZC 5 101 BL 6 175 H 3 8 16 X 1 3 4 HHCS G5 ZC 4 102 BL 6...

Page 39: ...ing Floor Belting 1 6 PR44533 Panel Sliding Floor Spreader 790 1190 1 7 PR70123 Plastic Guide Sliding Floor Cyl 1 8 PR70126 1 Pin x 8 0 usable SS 1 4 hole 1 9 PIN 250L 1 4 Lynch Pin 2 10 PR30289 Cylin...

Page 40: ...lease 3 00 usable 1 14 PR70117 Pusher Bar Top 2 15 PR30289 Cylinder Pin 1 16 PR58806 Retaining Ring 63 64 984 Shaft Size External 2 17 PR23219 Support Cylinder Mount Sliding Floor 1 18 PR70458 C Panel...

Page 41: ...Pik Rite Inc HR400 Manure Spreader 2020 41 7019 1 04 PUSHER...

Page 42: ...Cutout 1 5 EL 0041 2 ID Grommet 3 5 x 3 16 cutout 1 6 PIN 500 575 Pin 1 2 x 5 3 4 w Lanyard hairpin Clip 1 100 BL 6 100 C 3 8 16 X 1 CARRIAGE BOLT G5 ZC 2 101 BL 6 125 C 3 8 16 X 1 1 4 CARRIAGE BOLT G...

Page 43: ...r 1 8 GF 1428 Grease Fitting 1 4 x 28 straight 2 9 PR39063 Backing Bar End Gate Belting 1 10 PIN 10 40 Clevis Pin Zinc Plated 5 8 Dia 2 1 4 Long 2 Usable 2 11 PIN 0014 Spring Roll Pin 5 32 x 1 1 2 Lon...

Page 44: ...er LH 1 2 PR70080 Rocker RH 1 3 PR70368 Pin Rocker 2 3 PR70028 Pin Rocker 0 4 PR34413 Bronze Bushing for Spreader 3 1 2 Dia Shaft 4 5 GF 1827 Grease Fitting 1 8 NPT Straight 2 100 BL 10 LN 5 8 11 HEX...

Page 45: ...00 WBR 3000K Wheel Bearing Kit Hub Spindle Assy 4 WHL 3000 801 WHL 3000A Inner Cup 4 WHL 3000 802 WHL 3000B Outer Cup 4 WHL 3000 803 WHL 3000C Inner Cone 4 WHL 3000 804 WHL 3000D Outer Cone 4 WHL 3000...

Page 46: ...ng Kit Hub Spindle Assy 1 WHL 1210 inner outer cones cups and grease seal gasket 801 WHL 1210A Inner Cup 1 802 WHL 1210B Outer Cup 1 803 WHL 1210C Inner Cone 1 804 WHL 1210D Outer Cone 1 805 WHL 1210E...

Page 47: ...ess 4 790 801 WHL 1614 16 x 14 Wheel 8 8 6 3 8 Positive Offset 4 802 WHT 1614 16 5 x 16 1 14 Ply Ribbed Implement Tire Spreader Tubeless 4 7015 1 09A OPT TIRES AND WHEELS 11R 22 5 TRUCK TIRES REF PART...

Page 48: ...HL 7111 Wheel 22 5 x 16 6MM 12MM 8 Hole 6 Pilot 75 Camfer 0 Offset 4 802 WHT 7111 Tire 500 50 22 5 16 Ply FLOT648 TL 4 7015 1 09C OPT TIRES AND WHEELS 385 65R22 5 TRUCK TIRES REF PART DESCRIPTION QTY...

Page 49: ...65R22 5 Tire Wheel Assy 8 Lug 4 801 WHT 7105 Used Truck Tire 425 65R22 5 1 802 WHL 7106 22 5 X 11 75 Wheel 8 8 6 3 8 positive offset 1 7015 1 09E OPT TIRES AND WHEELS 380 90R46 14 9 REF PART DESCRIPT...

Page 50: ...WHL 3000J Spindle Nut 4 WHL 3000 9 PIN C3 16 32 Cotter Pin 3 16 x 2 4 10 SWS 4605 003 J Box 6 Pt 1 11 SWS 4605 005 Power Cable 4 wire 3m Cable 1 12 SWS 4605 004 J Box Cable 9m 1 13 SWS 4604 006 Rail...

Page 51: ...Spindle Load Cell 3 Dia 4 6 WHL 3000 HC Complete Hub For WHL 3000 Without the Spindle 4 7 WHL 3000K Spindle Washer 4 WHL 3000 8 WHL 3000J Spindle Nut 4 WHL 3000 9 PIN C3 16 32 Cotter Pin 3 16 x 2 4 10...

Page 52: ...1 100 BL 6 100 C 3 8 16 X 1 CARRIAGE BOLT G5 ZC 4 101 BL 6 125 H 3 8 16 X 1 1 4 HHCS G5 ZC 10 102 BL 6 150 H 3 8 16 X 1 1 2 HEX CAP G5 ZC 4 103 BL 6 225 H 3 8 UNC X 2 1 4 HH C S BOLT GR5 ZINC 4 104 BL...

Page 53: ...3 7015 1 12 OPT ROCK GUARD REF PART DESCRIPTION QTY WILL FIT SN REMARKS 1 PR70129 Rock Guard 1 100 BL 8 150 C 1 2 13 X 1 1 2 CARRIAGE BOLT G5 ZC 4 101 BL 8 SW 1 2 SAE FW ZC 4 102 BL 8 LW 1 2 SPLIT LW...

Page 54: ...Order Only 813 PTS 1015J Guard Tube Outer 1 814 PTS 1015K Guard Tube Inner 1 815 PTS 1015L CV Guard Bearing Assy 2 816 PTS 1015M Flex Net Guard Assy 2 817 PTS 1002K PTO Shield Safety Chain 1 Special...

Page 55: ...Pik Rite Inc HR400 Manure Spreader 2020 55 7015 2 01 DRIVELINE FRONT 1 3 8 CV...

Page 56: ...1016B Outer Profile 1 810 PTS 1015G Inboard Yoke S5 1 811 PTS 1015H Yoke ASG 2 812 PTS 1002J PTO Shield Bearing Ring 2 Special Order Only 813 PTS 1016C Guard Tube Outer 1 814 PTS 1016D Guard Tube Inne...

Page 57: ...Pik Rite Inc HR400 Manure Spreader 2020 57 7015 2 01A OPT DRIVELINE FRONT 1 3 4 CV...

Page 58: ...ield Safety Chain 1 Special Order Only 817 PTS 1009J Decal 1 Special Order Only 818 PTS 1009K CC Lock Assembly 1 Special Order Only 819 PTS 1009 FH Front Half Shaft 1 Special Order Only 820 PTS 1009 R...

Page 59: ...Pik Rite Inc HR400 Manure Spreader 2020 59 7015 2 02 DRIVELINE REAR WITH CLUTCH...

Page 60: ...8 MP x 1 8 FPX 45 4 11 H2 114 2MP 2MP 1 8 in grease hose 1 8MP x 1 8MP x 114 in long 1 12 H2 165 2MP 2MP 1 8 Grease Hose 1 8MP x 1 8MP x 165 1 13 H2 20 2MP 2MP 1 8in Grease Hose x 1 8MP x 1 8MP x 20i...

Page 61: ...Pik Rite Inc HR400 Manure Spreader 2020 61 7015 2 03 DRIVELINE MID SHAFT AND SHIELDS...

Page 62: ...e Manifold 1 17 GF 1827 Grease Fitting 1 8 NPT Straight 2 18 A 1503 2 2 1 8 MP x 1 8 FPX 45 2 19 A 1404 2 2 1 8 MP x 1 8 FPX 2 20 PR70133 Hinge Pin 1 2 x 9 2 21 PIN C3 24 Cotter Pin 3 16 x 1 1 2 4 22...

Page 63: ...REF PART DESCRIPTION QTY WILL FIT SN REMARKS 114 BL 10 175 H8 5 8 11 X 1 3 4 HH G8 ZC 84 115 BL 10 200 H8 5 8 11 X 2 HEX CAP G8 ZC 12 116 BL 10 LNS 5 8 11 STOVER LN 96 117 BL 12 200 8 3 4 10 X 2 HH C...

Page 64: ...Special Order Only 816 VTB 1899 R1 Gasket 2 Special Order Only 817 VTB 1899 S1 Oil Seal 2 Special Order Only 818 VTB 1899 T1 Bearing 6311 2RS 2 Special Order Only 819 VTB 1899 U1 Shaft 2 Special Orde...

Page 65: ...Pik Rite Inc HR400 Manure Spreader 2020 65 7015 2 05 GEARBOX VERTICAL BEATERS...

Page 66: ...TUBE Floor ORFS 1 5 A FF6801 C 10 10 Custom Elbow 10MFF x 10SAE 3 6 A FF6801 10 10 Elbow 5 8 MFF x 5 8 SAE 3 7 A FF6500 10 10 Elbow 10MFF x 10FFFX 1 8 A FF2500 10 10 ELBOW UNION 10MFF X 10MFF 1 9 A F...

Page 67: ...Hose 3 8 Male ORFS x 3 8 Female ORFS 1 7 H4 173 6MFF 6FFFX 1 4 Hose 3 8 Male ORFS x 3 8 Female ORFS 1 8 H4 144 6FFFX 6FFFX 1 4 Hose 3 8 Female ORFS x 3 8 Female ORFS 1 9 H4 97 6FFFX 6FFFX 1 4 Hose 3 8...

Page 68: ...Only Special Order 809 PR23131 B O Ring 1 Part of Seal Kit Not Sold Separately 810 PR23131 C O Ring 1 Part of Seal Kit Not Sold Separately 811 PR23131 D Back up Washer 2 Part of Seal Kit Not Sold Sep...

Page 69: ...Pik Rite Inc HR400 Manure Spreader 2020 69 7015 3 03 CYLINDER SLIDING FLOOR...

Page 70: ...of Seal Kit Not Sold Separately 803 PR23143 H Lock Ring 1 Part of Seal Kit Not Sold Separately 804 PR23143 E Back Up Ring 1 Part of Seal Kit Not Sold Separately 805 PR23143 D O Ring 1 Part of Seal Ki...

Page 71: ...Pik Rite Inc HR400 Manure Spreader 2020 71 7015 3 04 CYLINDER PUSHER...

Page 72: ...ly 807 PR39068 F O Ring 1 Part of Seal Kit Not Sold Separately 808 PR39068 G Back Up Ring 1 Part of Seal Kit Not Sold Separately 809 PR39068 H Wear Ring 1 Part of Seal Kit Not Sold Separately 810 PR39...

Page 73: ...Pik Rite Inc HR400 Manure Spreader 2020 73 7015 3 05 CYLINDER ENDGATE...

Page 74: ...8 MFF x 5 8 SAE 1 4 A FF6500 10 10 Elbow 10MFF x 10FFFX 1 5 A FF6804 10 10 10 Run Tee 10SAE x 10MFF x 10MFF 1 6 A 6807 10 10 Elbow 10SAE x 10SAE 1 7 H8 27 10MFF 10FFFX 1 2 Hose 5 8 Male ORFS x 5 8 Fem...

Page 75: ...Pik Rite Inc HR400 Manure Spreader 2020 75 7019 3 06 OPT CONTROL VALVE...

Page 76: ...9 H8 16 10FFFX 10FFFX 1 2 Hose 5 8 Female ORFS x 5 8 Female ORFS 1 10 A 6410 12 10 12 SAE O Ring Port Reducer to 10 SAE 1 102 BL 4 LN 1 4 20 HEX LN NE ZC 2 103 BL 4 FW 1 4 USS FW ZC 4 104 BL 4 300 H...

Page 77: ...Pik Rite Inc HR400 Manure Spreader 2020 77 7019 3 07 OPT REMOTE FLOW CONTROL...

Page 78: ...CHAIN REF PART DESCRIPTION QTY WILL FIT SN REMARKS 1 FRM 3167 Safety Chain Agricultural 30 400 lb Capacity 1 19701 30097001 100 PR37152 Washer Safety Chain 1 101 BL 16 350H 1 8 X 3 1 2 HH BOLT ZC G5 1...

Page 79: ...Pik Rite Inc HR400 Manure Spreader 2020 79 7015 4 01 SAFETY CHAIN...

Page 80: ...100 BL 4 075 H 1 4 20 X 3 4 HH C S BOLT G5 ZC 2 101 BL 4 100 H 1 4 20 X 1 HH C S G5 ZC 3 102 BL 4 FW 1 4 USS FW ZC 10 103 BL 4 LN 1 4 20 HEX LN NE ZC 5 104 BL 5 100 H 5 16 UNC X 1 HH C S BOLT GR5 ZIN...

Page 81: ...Pik Rite Inc HR400 Manure Spreader 2020 81 7015 4 02 ACCESSORIES...

Page 82: ...ts 1 10 EL 40604 13 Harness Work Lights Spreader 2 11 ELE 15 964 Junction Box 4x8x3 5deep plastic w knockouts plugs 1 19426 12 EL 50781 55 7 Conductor x 55 Long Harness 1 13 EL 0038 Grommet id 1 1 16...

Page 83: ...Pik Rite Inc HR400 Manure Spreader 2020 83 7015 4 03 LIGHT ASSEMBLY LED...

Page 84: ...0021 Decal Caution 1000 rpm PTO 1 4 DC 0022 Decal Tractor Drawbar Adjustments 1 5 DC 0023 Decal Caution Keep All Shields In Place 1 6 DC 0025 Decal Danger Entanglement In Rotating Drive 1 7 DC 0034 De...

Page 85: ...Entanglement In Rotating Drive 2 2 DC 0026 Decal Warning Crushing Under Endgate 2 3 DC 0107 Pikrite Hydra Ram Spreaders 14 23 x 22 8 2 4 DC 0030 Decal Danger Entanglement In Beater 2 5 DC 0098 Model...

Page 86: ...86 HR400 Manure Spreader 2020 Pik Rite Inc...

Page 87: ...s in material and workmanship for a period of two 2 years from the original date of purchase Pik Rite will repair or replace at its option and without charge any defective or malfunctioning part exclu...

Page 88: ...he authorized dealer from whom the spreader was purchased for service or replacement of defective parts which are covered by warranty It is the customer s responsibility for any cost incurred by the d...

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