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PIG

Waste Compactor Manual

Model Numbers: DRM652 / 7848 - Electric Waste Compactor

DRM653 / 7849 - Electric Waste Compactor with Waste Pump
DRM654 / 7850 - Air Waste Compactor
DRM655 / 7851 - Spark Resistant Waste Compactor
DRM656 / 7852 - Spark Resistant Waste Compactor with Waste Pump
DRM345 / 7818 - Air Waste Pump Kit

Shown: DRM653/7849: Electric Compactor with Waste Pump

N e w P i g

O n e Po r k Av e n u e • T i p t o n , PA 1 6 6 8 4 - 0 3 0 4

Summary of Contents for DRM345 / 7818

Page 1: ...c Waste Compactor with Waste Pump DRM654 7850 Air Waste Compactor DRM655 7851 Spark Resistant Waste Compactor DRM656 7852 Spark Resistant Waste Compactor with Waste Pump DRM345 7818 Air Waste Pump Kit Shown DRM653 7849 Electric Compactor with Waste Pump New Pig One Pork Avenue Tipton PA 16684 0304 ...

Page 2: ...__Page 16 8 Preventative Maintenance_________________________Page 17 9 Trouble Shooting Guide __________________________Page 17 Section II Air Compactors 1 Setup Instructions_______________________________Page 18 2 Operating Instructions ___________________________Pages 19 20 3 Product Data Sheets _____________________________Pages 21 26 4 Exploded View ________________________________Page 27 5 Pa...

Page 3: ...ed liquids for reuse or recycling To determine just how much money a PIG Waste Compactor could save you we conducted a research study Our results found that 100 of users significantly reduced the number of drums they sent out for disposal Compaction ratios ranged from a high of 6 1 to a low of 2 1 New Pig s Product Development Team has designed the following features to insure safe operation an im...

Page 4: ...oor using the pre drilled holes in the base Up to 1 2 floor anchors can be used Floor anchoring not required for operation anchors not included 3 Power source required 120 Volt AC with 15 amp breaker 4 Wire unit to terminal block inside closure through hole marked 120 Volt AC 15 amp as shown in schematic Note wiring should be performed by a qualified electrician 4 ...

Page 5: ...nstructions Always wear the proper safety equipment when operating this unit 1 Open safety cover 2 Tilt unit back with drum in place to facilitate loading 3 Return to upright locked position and close safety cover 5 ...

Page 6: ...ct Continue to compact until the pump stops reaching maximum pressure 5 To raise the ram release button to stop move directional lever on electric pump to the up position and depress operation button Note Unit will not operate if the unit is not in the upright position or safety cover is not closed 6 ...

Page 7: ... by customer Average Cycle Time 1 Minute FEATURES BENEFITS CSA UL approved Tested to meet safety requirements Ram Guard covers top of drum Prevents any possible hand injuries Microswitch prevents use of compactor until cover is shut 120 VAC 10 AMP hydraulic pump Easy power supply is readily available 12 000 lbs of downward compaction force High compaction capacity Compacts as many as 6 drums into ...

Page 8: ...t opening the lid Mounting holes in the base plate Allows permanent mounting to floor Drain holes in the ram plate Allows liquid collected on the top of the ram plate to drain back into the drum when the plate is lifted APPLICATIONS Designed to assist in waste minimization programs by allowing the user to fit more soft waste in each disposal drum Designed to compact absorbents rags paper filters a...

Page 9: ...c channel Power Supply 120 VAC Amp Draw 10 amps under maximum load Motor 1 2 HP 3450 RPM Elec Connection Power supply connection to be provided by customer Waste Pump 3 to 4 gal min Average Cycle Time 1 Minute FEATURES BENEFITS CSA UL approved Tested to meet safety requirements Ram Guard covers top of drum Prevents any possible hand injuries Microswitch prevents use of compactor until cover is shu...

Page 10: ...ton is depressed Drain holes in the ram plate Allows liquid collected on the top of the ram plate to drain back into the drum when the plate is lifted Raised steel base plate under drum Prevents the bottom of the drum from bowing under the pressure of compaction Mounting holes in the base plate Allows permanent mounting to floor View port on ram guard Allows the user to safely view what is happeni...

Page 11: ...4 Exploded View 11 Revision 3 2 19 98 Electric Operated Compactors ...

Page 12: ...ase Plate 1 1 19 F1111 14 X 1 HWH Type B T Screw 4 4 20 600018 4 J Bolt 2 2 21 600019 Pendant Holder 1 1 22 600087 Aluminum Dome Plate 1 1 23 150125 A Frame Assembly 1 1 24 150140 Rear Pivot Support 1 1 25 600018 5 Electric Pump Clamp 2 2 26 P1008 Electric Hydraulic Pump W Hand Remote 1 1 27 P1014 29 5 Hydraulic Hose W Fittings 1 1 28 P1013 38 5 Hydraulic Hose W Fittings 1 1 29 P1012 Electric Encl...

Page 13: ...1199 1 4 20UNC X 3 4 Grade 5 Hex Head Cap Screw 6 6 62 F1214 1 4 20UNC x 1 2 82 Deg Socket Flat Cap Screw 2 2 63 F1152 1 4 20UNC Center Hex Head Lock Nut 8 8 64 F1200 1 4 Star Lock Washer 8 8 65 F1215 1 4 20UNC X 1 1 2 Grade 5 Hex Head Cap Screw 0 4 66 F1197 1 4 Lock Washer 4 8 67 F1158 1 4 20UNC X 1 2 Allen Head Set Screw 2 2 68 150146 Hose Bracket 0 1 69 P1018 Knob Selector Switch 0 1 70 P1011 E...

Page 14: ...1 1 2 Slotted Head Machine Screw 4 4 91 F1057 10 32UNF X 3 8 Hex Head Green Ground Screw 0 1 92 F1035 8 External Star Lock Washer 0 2 93 P1024 4 X 2 Electrical Box 0 1 94 F1069 10 32UNF X 3 8 Slotted Head Machine Screw 0 1 97 P1127 Cord Connector 0 1 99 P1141 10 Cup Washer 1 1 100 P1019 Closing Button 1 0 101 P1050 13 16 Nylon Finishing Plug 2 1 102 F1983 Flat Washer 1 2 14 ...

Page 15: ...6 Electrical Schematic for DRM652 7848 15 ...

Page 16: ...7 Electrical Schematic for DRM653 7849 16 ...

Page 17: ...sure lever is moved completely to the up or down position Breather cap on the hydraulic pump is closed Open cap Waste pump runs but will not pump Check hoses for obstructions Check filter screen and clean Hydraulic pump will not run Safety cover micro is not fully engaged Make sure it is fully closed Safety cover micro is out of alignment Adjust micro so it is fully engaged when cover is in the cl...

Page 18: ...with wrench Replace with the attached black vent cap Do not over tighten the vent cap with wrench 4 Remove the pipe plug from the air intake pipe located on the back of the unit attached to the side of the Rear Pivot Part 19 on exploded view 5 Screw a male air connect chuck into the 3 8 pipe 6 Attach air chuck and air line both not included to male air connect 7 Ground unit to earth ground with pr...

Page 19: ...structions Always wear the proper safety equipment when operating this unit 1 Open safety cover 2 Tilt unit back with drum in place to facilitate loading 3 Return to upright locked position and close safety cover 19 ...

Page 20: ...ct Continue to compact until the pump stops reaching maximum pressure 5 To raise the ram release button to stop move directional lever on air hydraulic pump to the up position and depress operation button Note Unit will not operate if the unit is not in the upright position or safety cover is not closed 20 ...

Page 21: ...lic pump preset at 2 500 PSI Provides 12 000 lbs of downward force Ram Guard covers top of drum Prevents any possible hand injuries Microswitch prevents use of compactor until cover is shut Manually operated on off air valve Unit will not operate unless the valve is depressed When valve is released compactor shuts off Tilt back frame Allows drum to be filled with materials without having to move d...

Page 22: ...ludes air line filter Removes water from air line and extends life of pump Waste pump available DRM345 Allows liquids to be pumped from waste drum APPLICATIONS Designed to assist in waste minimization programs by allowing the user to fit more soft waste in each disposal drum Designed to compact absorbents rags paper filters and trash The unit is NOT for use with metal wood or other hard materials ...

Page 23: ...m may come in contact with are made of aluminum with air driven hydraulics Spark resistant Compacts up to 6 to 1 depending on material Reduces disposal costs by having less drums to dispose of Use with absorbents rags paper or anything that is soft rather than hard and non metallic Minimizes waste Air driven hydraulic pump preset at 2 500 PSI Provides 12 000 lbs of downward force Ram guard covers ...

Page 24: ...e mounted to floor Floor anchoring is not required Drain holes in ram plate Allows liquids to rise to the top when compacting Retaining pin Keeps drum located and secure underneath ram Compactor includes an attached grounding wire Allows user to ground unit for added safety Includes air line filter Removes water from air line and extends the life of the pump APPLICATIONS To assist in waste minimiz...

Page 25: ...e Time 2 Minutes 1 minute down and 1 minute up May vary according to air pressure Pump Wetted Parts SS Filled Acetal Center Body Polypropylene Check Valve Stainless Steel Diaphragm O Ring Teflon Pump Output 13 GPM self priming FEATURES BENEFITS All components that a drum may come in contact with are made of aluminum with air driven hydraulics Spark resistant Compacts up to 6 to 1 depending on mate...

Page 26: ...m and any liquids that may accumulate Holes drilled in base plate Allows unit to be mounted to floor Floor anchoring is not required Drain holes in ram plate Allows liquids to rise to the top when compacting Retaining pin Keeps drum located and secure underneath ram Compactor includes an attached grounding wire Allows user to ground unit for added safety Includes air line filter Removes water from...

Page 27: ...4 Exploded View 27 Revision 1 11 6 97 Air Operated Compactors ...

Page 28: ...bly 1 1 1 20 DRM316A1 1 Handle Assembly 1 1 1 21 150123 Base Plate 1 1 1 22 150125 A Frame Assembly 1 1 1 23 150140 Rear Pivot Support 1 1 1 24 600087 Aluminum Dome Plate 1 1 1 25 F1159 1 4 20UNC X 1 2 Hex Head Cap Screw 2 2 3 26 F1216 1 4 20UNC x 1 Flat Countersink Allen Head 4 0 0 27 F1158 1 4 20UNC X 1 2 Allen Head Set Screw 2 2 2 28 F1654 3 4 10UNC X 6 Grade 5 Hex Head Cap Screw 1 1 1 29 F1655...

Page 29: ...1191 1 4 20UNC Brass Tip Hex Socket Set Screw 1 1 1 63 600018 4 J Bolt 1 1 1 64 150135 1 Air Pump Clamp 1 1 1 65 150143 Pivot Bar 1 1 1 66 600150 1 Micro Switch Activator 1 1 1 67 H42508X16 16 Hydraulic Hose W Fittings 1 1 1 68 H42508X24 24 Hydraulic Hose W Fittings 1 1 1 69 P1151 Fixed Force Gas Spring 1 1 1 70 P1152 Gas Spring End Fitting 2 2 2 71 P1153 Gas Spring Safety Clip 2 2 2 72 P1154 Gas ...

Page 30: ...rass 0 0 1 95 P1094 1 2 X 3 Nipple Brass 0 0 1 96 P1087 Ring Terminal 0 0 1 97 150150 Pump Guard 0 0 1 98 150146 Hose Bracket 0 0 1 99 F1938 3 8 B I P X 1 1 2 Nipple 0 0 1 100 DRM345 8 3 8 X 48 Black Air Hose 0 0 1 101 A116 6 3 8 Ball Valve 0 0 1 102 P1097 1 2 Hose Clamp 0 0 3 103 F1940 1 4 Pipe X 3 8 Hose Barb 0 0 1 105 DRM345 10 3 8 Pipe X 3 8 Hose Barb 0 0 1 106 F1215 1 4 20UNC X1 1 2 Hex Head ...

Page 31: ...6 Air Schematics DRM654 7850 DRM655 7851 Air Schematic DRM656 7852 Air Schematic 31 ...

Page 32: ...ately 1 from top of filler hole Use a general purpose medium weight hydraulic fluid New Pig Item DRM673 4 Check for loose nuts bolts and pins 5 Check Ram Plate to insure that it is secure to the hydraulic cylinder shaft Run unit empty to full extension of the hydraulic cylinder Allow the unit to build full pressure this will lock the cylinder in place so that it can be tightened or removed Caution...

Page 33: ...ump will not run Check air supply Air pressure to unit should be between 80 psi and 120 psi Water and dirt in the air supply Drain water clean filter bowl Add a small amount of air tool oil or light weight machine oil to the air line Safety cover micro is not fully engaged Make sure it is fully closed Safety cover micro is out of alignment Adjust micro so it is fully engaged when cover is in the c...

Page 34: ...Section III Air Waste Pump 1 Optional Waste Pump 34 Waste Pump Assembly Item DRM345 7818 ...

Page 35: ...DRM345 10 3 8 Pipe x 3 8 Hose Barb 1 11 F1939 3 8 Hose Clamp 2 12 F1940 1 4 Pipe x 3 8 Hose Barb 1 13 F1946 1 2 90 Deg PVC Elbow 1 14 F1947 5 8 x 7 Clear Hose 2 15 F1948 1 2 x 3 PVC Pipe Nipple 1 16 F1184 1 4 20UNC x 1 Hex Head Bolt 4 17 F1196 1 4 Flat Washer 4 18 F1338 5 16 18UNC x 3 4 Hex Head Flange Bolt 2 19 F1339 5 16 18UNC Hex Head Flange Nut 2 20 DRM345 21 Spacer 1 21 F1949 5 8 Hose Clamp 3...

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