PICOTE Smart Spider DN150/6" Operating & Safety Manual Download | Manualshive

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Assembly Instructions—Smart Crusher Heads

Step 1. Insert the Lock Washers and Hex Bolts into their slots.

Recommended: Loctite 542 Thread Sealant

Step 2. Place the Smart Crusher Blades into their slots. Pay close attention to
alignment as seen on next page.

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Summary of Contents for Smart Spider DN150/6"

Page 1: ...25 6 8 9 for 18mm Shaft These instructions are for your personal safety Always ensure that you have read and understood these instructions before using any of the Smart Spider range We now have resellers in the U S Europe Australasia Locate your reseller at picotesolutions com ...

Page 2: ...ENANCE SPARE PARTS 20 WARRANTY POLICY PROCEDURE 23 To watch practical demonstration videos or to download an electronic copy of these Instructions please visit www picotesolutions com Please note that videos are not intended as a replacement or alternative to this operating and safety manual but only as an additional learning tool TABLE OF CONTENTS ...

Page 3: ...able cut resistant gloves when using the Smart Spider to prevent any hand injuries Any open injuries or skin irritations should be covered at all times to avoid contact with sewage chemicals or dust Always wear a suitable ventilation mask when using the Smart Spider or Miller systems to prevent any resin dust or fumes being inhaled or consumed which can cause occupational asthma or dermatitis as w...

Page 4: ...nds that a properly trained electrician be available to wire a power distribution box to whatever power source is available In the case where a generator is required a minimum power requirement of 25 000 KW KVA 3 Phase 480 volt is necessary The Power Plus is a dual voltage 3 phase power configuration It uses a 10 gauge 4 wire cord Be sure the system is properly grounded earthed before applying pow...

Page 5: ...t Spider DN200 8 18 YES YES Smart Spider DN225 9 18 YES YES CHOOSING YOUR POWER SOURCE The Smart Spider with the 18mm diameter shaft has been designed for and can ONLY be operated with the Picote Maxi Miller Power machine The machine should only be connected to a 380 480 Volt 3 phase power supply The power source has to be grounded earthed CHOOSING YOUR DRILL HEAD The Smart Spider can be used with...

Page 6: ...6 BILL OF MATERIALS DN150 6 Smart Spider The Smart Hub Disc can be replaced with the Crusher or Drill Head depending on the working conditions ...

Page 7: ...7 BILL OF MATERIALS DN200 8 Smart Spider The Smart Hub Disc can be replaced with the Crusher or Drill Head ...

Page 8: ...8 BILL OF MATERIALS DN225 9 Smart Spider The Smart Hub Disc can be replaced with the Crusher or Drill Head ...

Page 9: ...9 BILL OF MATERIALS DN150 6 Smart Crusher Head ...

Page 10: ...10 BILL OF MATERIALS DN200 8 Drill Head ...

Page 11: ...se see photo parts lists on page 5 Smart Spider DN150 6 Smart Spider DN225 9 Please read safety information on page 3 before assembly and use 1390180150 Smart Spider DN150 6 for 18 mm Shaft 1390180200 Smart Spider DN200 8 for 18 mm Shaft 1390180225 Smart Spider DN225 9 for 18 mm Shaft Smart Spider DN200 8 ...

Page 12: ...6 Assembly Instructions Recommended Loctite 542 Thread Sealant Step 1 Place the Smart Spider Rubber Flexes on their slots Place two Smart Spider legs as shown below and lock them with axle Step 2 Add the other legs and axles ...

Page 13: ...the screws Add three Compression Springs Step 3 Insert the Smart Hub Disc Spring Washers and Allen Bolts M8 light into their slots Repeat the same with the other Smart Spider body except use the Smart Steering Hub Disc that has holes Recommended Loctite 542 Thread Sealant ...

Page 14: ...14 Step 6 Add the Shaft Connector Step 5 Add the other assembled Smart Spider body with the Steering Hub Disc ...

Page 15: ...mart Crusher Heads Step 1 Insert the Lock Washers and Hex Bolts into their slots Recommended Loctite 542 Thread Sealant Step 2 Place the Smart Crusher Blades into their slots Pay close attention to alignment as seen on next page ...

Page 16: ...de in alternative slots of the body The Smart Crusher can only operate at maximum diameter when the blades are inserted correctly The two opposite blades need to be closer to the centre If the blades are placed incorrectly the head may not be able to progress through the pipe ...

Page 17: ...structions Smart Crusher Heads Step 4 Insert the mounting bolts and nuts Tighten bolts Locking nuts must be used Recommended Loctite 542 Step 5 Place the rest of bolts and locking nuts into their place as per step 4 ...

Page 18: ... Instructions Drill Heads DN200 8 DN225 9 Step 1 Insert the blades into their slots Step 2 Place the bolts and nuts in position and tighten them Locking nuts must be used Recommended use Loctite 542 Thread Sealant ...

Page 19: ...19 Assembly Instructions Drill Heads DN200 8 DN225 9 Step 3 Insert other bolts and nuts into their slots Step 4 Place the Allen Bolts M8 and locking washers into their slots ...

Page 20: ...e tool through the pipe let the tool do the work If too much force or excessive high speed is used the tool might get stuck resulting in damaging or breaking the tool shaft or the pipe Use either water or vacuum to remove the debris Use lower speed when working in fragile or damaged sections of the pipe PLEASE NOTE Where water cooling is not being used air vacuum situations you need to take breaks...

Page 21: ...uter hard layer is only 2 3 mm thick After use Please read safety information on page 3 before assembly and use Do not turn power on when the Smart Spider is outside of the pipe The tooling needs to be installed completely inside the pipe before you turn the power on To begin with select a rotational speed between 650 800 rpm After you have grinded sharp edges the rotational speed can be increased...

Page 22: ...ed apply paraffin oil between the flexible shaft and its outer casing If necessary remove the shaft from its casing to treat When the casing has been re placed manually rotate the shaft for even coverage SMART SPIDER LEGS AND DRILL HEAD SMART CRUSHER Smart Spider legs The Smart Spider leg packages include 16 legs Please contact your reseller for more information 1000200059 Smart Hub Disc DN150 225...

Page 23: ... 4pcs package 900000709 Blade DN200 4pcs package 900000710 Blade DN225 4pcs package SPARE PARTS Smart Crusher drill head MILLER 1350000102 Picote Allen Bolt M8x30 light 1313002185 Shaft Connector 18 mm 9575034 1 Strain Relief Maxi Power 1312021180020 Maxi Power spare shaft 20 5m 1312021180011 Maxi Power extension shaft 11m 93212520180SB Sleeve for 18mm outer casing SPARE PARTS Other 3570032016 MAX...

Page 24: ...r Picote system Always use the recommended tools for maintenance to avoid personal injury SHAFT ROUNDER The shaft rounder smooth s the end of the flexible shaft preventing the user from being cut by the otherwise sharp metal edge Feed the shaft through the socket to the end and securely fasten To protect the shaft the outer casing should reach all the way to the base of the shaft socket Before use...

Page 25: ...ions and any usage restrictions contained therein or 7 Accident fire power failure power surge or other hazard Otherwise the Products are sold AS IS End User is responsible for using the Products within their specifications and instructions as contained in the Documentation Picote warrants only the parts and does not give any warranty to the End User for any installation or maintenance done by Ser...

Page 26: ... development our company also offers a growing range of unique patented and patent pending products which are now available to the international market These resourceful tools and machinery have been devised and perfected as a direct result of feedback and evaluation from worksites As a contractor ourselves we know that durability reliability and safety do matter at the work site and that value fo...

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