PI P-843 User Manual Download Page 9

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3.3.1

User Manual

►

Always keep this user manual available with the P-843. The latest versions of the user
manuals can be

downloaded (p. 7)

www.pi.ws

►

Add all information from the manufacturer such as supplements or technical notes to the
user manual.

►

If you give the P-843 to a third party, also include this user manual as well as other
relevant information provided by the manufacturer.

►

Only use the device on the basis of the complete user manual. Missing information due to
an incomplete user manual can result in minor injury and damage to equipment.

►

Only install and operate the P-843 after you have read and understood this user manual.

3.3.2

General Personnel Qualification

The P-843 may only be installed, started up, operated, maintained, and cleaned by authorized
and appropriately qualified personnel.

3 SAFETY

P843M0001EN

‒

2/23/2021

M O T I O N | P O S I T I O N I N G

Summary of Contents for P-843

Page 1: ...P843M0001EN 2 23 2021 User Manual P 843 PRELOADED PIEZO ACTUATORS M O T I O N P O S I T I O N I N G ...

Page 2: ...view 11 4 5 Suitable Electronics 11 5 Unpacking 13 6 Installation 14 6 1 Avoiding Mounting Errors 14 6 2 Mounting the P 843 and Connecting to a Protective Earth Conductor 15 6 3 Fixing the Load 16 6 4 Connecting the P 843 17 7 Startup and Operation 18 7 1 Determining the Operating Parameters 18 7 1 1 Calculating the Effective Mass 18 7 1 2 Calculating the Maximum Operating Frequency of the Loaded ...

Page 3: ... 28 12 2 Maximum Ratings 29 12 3 Ambient Conditions and Classifications 29 12 4 Dimensions 31 13 Old Equipment Disposal 32 14 Appendix 33 14 1 Pin Assignment 33 14 1 1 Voltage Connector 33 14 1 2 Sensor Connector 33 15 EU Declaration of Conformity 34 CONTENTS P843M0001EN 2 23 2021 3 M O T I O N P O S I T I O N I N G ...

Page 4: ...egard thereto Physik Instrumente PI GmbH Co KG reserves all rights The use of any text images and drawings is permitted only in part and only when indicating the source Original instructions First print 2 23 2021 Document number P843M0001en CBo Subject to change This manual is superseded by any new release The latest versions of the user manuals are available for download p 7 at www pi ws Publishe...

Page 5: ...0 V PZ201 User manual E 617 high power piezo amplifier 1 channel 30 to 130 V PZ115 PZ160 User manual E 621 piezo amplifier servo controller mod ule 1 channel 30 to 130 V PZ166 PZ167 User manual E 625 piezo amplifier servo controller 1 channel 30 to 130 V PZ69 User manual E 663 piezo amplifier 3 channels 20 to 120 V PZ127 E665T0009 User manual technical note E 665 piezo amplifier servo controller 1...

Page 6: ... N Parameter name example parameter where the serial number is stor ed 5 Value that must be entered or selected via the PC software 2 3 2 Symbols Used Symbol Label Meaning General hazard symbol DANGER Dangerous situation Failure to comply could lead to death or serious injury Precautionary measures for avoiding the risk WARNING Dangerous situation Failure to comply could lead to serious injury Pre...

Page 7: ... missing or problems occur with downloading Contact our customer service department p 27 Downloading Manuals 1 Open the website www pi ws 2 Search the website for the product number e g P 882 or the product family e g PICMA bender 3 Click the corresponding product to open the product detail page 4 Click the Downloads tab The manuals are shown under Documentation 5 Click the desired manual and fill...

Page 8: ...ng live parts of the P 843 can result in minor injury from electric shock Do not open the P 843 If the protective earth conductor is missing or not properly connected risk of dangerous touch voltages on the P 843 in the event of malfunction or failure of the system If touch voltages exist touching the P 843 can lead to minor injury from electric shock Connect the P 843 to a protective earth conduc...

Page 9: ... relevant information provided by the manufacturer Only use the device on the basis of the complete user manual Missing information due to an incomplete user manual can result in minor injury and damage to equipment Only install and operate the P 843 after you have read and understood this user manual 3 3 2 General Personnel Qualification The P 843 may only be installed started up operated maintai...

Page 10: ...oaded piezo actuator 90 µm travel range 800 N 300 N strain gauge sensor 4 2 Product Labeling 4 2 1 Type Plate Figure 1 Type plate of the P 843 1 Data matrix code example contains the serial number 2 Product number example 3 Serial number example individual for each P 843 Meaning of the position counting from the left 1 internal information 2 and 3 year of manufacture 4 to 9 consecutive numbers 4 W...

Page 11: ... exit voltage connector 7 AF12 wrench flat for open end wrench Arrow Positive direction of motion of the tip 4 5 Suitable Electronics The P 843 must be connected to suitable electronics that provide the voltages necessary for operating and if required evaluate the signals from the position sensor The following electronics are suitable 4 PRODUCT DESCRIPTION P843M0001EN 2 23 2021 11 M O T I O N P O ...

Page 12: ...mplifier servo controller module 1 channel 30 to 130 V E 625 Piezo amplifier servo controller 1 channel 30 to 130 V E 663 Piezo amplifier 3 channels 20 to 120 V E 665 Piezo amplifier servo controller 1 channel 30 to 130 V E 709 Digital piezo controller 1 channel 30 to 130 V E 831 Piezo amplifier module 1 channel 30 to 130 V To order contact our customer service department p 27 4 PRODUCT DESCRIPTIO...

Page 13: ... the P 843 with care 2 Compare the contents with the scope of delivery according to the contract and the delivery note 3 Inspect the contents for signs of damage If any parts are damaged or missing contact our customer service department p 27 immediately 4 Keep all packaging materials in case the product needs to be returned 5 UNPACKING P843M0001EN 2 23 2021 13 M O T I O N P O S I T I O N I N G ...

Page 14: ...ting errors Figure 3 Not tightly screwed at both ends and no angles A Wrong Angular error at the tip B Right Axial loading of the actuator C Wrong The actuator is screwed tight at both ends Figure 4 Ball tips or flexures for decoupling lateral forces and bending forces 6 INSTALLATION P843M0001EN 2 23 2021 14 M O T I O N P O S I T I O N I N G ...

Page 15: ...or holding the base p 11 of the P 843 see Dimensions p 31 for across flats size Suitable screwdriver Requirements You have read and understood the general safety instructions p 8 You have read and understood the section Avoiding Mounting Errors p 14 The P 843 is not connected to the electronics The P 843 is discharged p 22 You have provided a suitable surface for mounting the P 843 The underlying ...

Page 16: ...Use the open end wrench to hold the base of the P 843 in position 2 Screw the P 843 onto a suitable underlying surface For this purpose screw into the mounting hole in the bottom of the base p 31 3 Remove the open end wrench from the base 4 Check that the P 843 is firmly seated and ensure that the contact resistance at all joints relevant to the protective conductor assembly is 0 1 Ω at 25 A 5 If ...

Page 17: ...43 in place 2 Tighten the nut to secure the load on the tip 3 Remove the open end wrench from the tip 6 4 Connecting the P 843 Tools and Accessories If necessary Suitable cable set If necessary Suitable screwdriver for the locking screws of the connectors Requirements You have read and understood the general safety instructions p 8 You have read and understood the user manual for the electronics u...

Page 18: ...l power generated in the piezo actuator The operating frequency operating voltage and operating time must be selected so that the maximum permissible operating temperature of the piezo actuator is not exceeded For the maximum permissible operating frequency without cooling see column B of the table in Maximum Ratings p 29 Peak and average output current of the electronics The electronics used p 11...

Page 19: ...zo actuator kg meff Effective mass meff additional load M kg See also Calculating the Effective Mass p 18 2 Calculate the maximum operating frequency of the loaded piezo actuator with the following formula fmax f0 3 Variables fmax Maximum operating frequency of the loaded piezo actuator Hz f0 Resonant frequency of the loaded piezo actuator Hz 7 1 3 Calculating the Forces that Occur During Dynamic ...

Page 20: ...ts You have read and understood the general safety instructions p 8 You have installed p 14 the P 843 correctly You have read and understood the user manual for the electronics used If a digital controller is used You have read and understood the manual for the PC software used The electronics and if required the PC software have been installed see the user manual for the electronics CAUTION Risk ...

Page 21: ...Destruction of the piezo actuator due to excessive operating frequencies Excessive operating frequencies can destroy the piezo actuator Select the operating frequency so that the following conditions are met The maximum operating frequency may not exceed one third of the resonant frequency see Data Table p 28 for the resonant frequency of the unloaded piezo actuator and see Calculating the Maximum...

Page 22: ...e in the load and or dynamics requires the servo control parameters to be adjusted The P 843 is operated near to its resonant frequency If you notice oscillation In closed loop operation switch off the servo mode immediately In open loop operation stop the P 843 immediately Starting and Operating the P 843 1 Start up the electronics see the user manual for the electronics 2 Configure the electroni...

Page 23: ...on the electronics Discharging a P 843 not Connected to the Electronics 1 Insert the P 843 s voltage connector into the switched off electronics from PI and maintain the connection for a few seconds 7 STARTUP AND OPERATION P843M0001EN 2 23 2021 23 M O T I O N P O S I T I O N I N G ...

Page 24: ...trating the P 843 s housing can short circuit the actuator and drive electronics Disconnect the P 843 from the electronics before cleaning Prevent cleaning fluid from penetrating the P 843 s housing NOTICE Damage due to unsuitable cleaning agents Some cleaning agents may cause damage to the P 843 Use mild cleaning agents or disinfectants only NOTICE Damage from ultrasonic cleaning Ultrasonic clean...

Page 25: ...ice depart ment p 27 Axes were mixed up during connection In the case of calibrated systems pay attention to the assignment of the axes when connecting several piezo actuators to a multi channel con troller This assignment is indicated by labels on the devices The piezo actuator starts oscillating or positions inaccurately Servo control parameters set incorrectly be cause for example the load was ...

Page 26: ...portation 1 Pay attention to the ambient conditions and classifications p 29 2 Pack the P 843 in the original packaging 3 If the P 843 is to be sent use a stable outer box 10 TRANSPORTATION P843M0001EN 2 23 2021 26 M O T I O N P O S I T I O N I N G ...

Page 27: ...f the controller if applicable Version of the driver or the software if applicable Operating system on the PC if applicable If possible Take photographs or make videos of your system that can be sent to our customer service department if requested Customer service address Physik Instrumente PI GmbH Co KG Auf der Roemerstrasse 1 76228 Karlsruhe Germany service pi de www pi de 11 CUSTOMER SERVICE DE...

Page 28: ... FFA 00 250 coaxial LEMO FFA 00 250 coaxial LEMO FFA 00 250 coaxial Sensor connector LEMO FFA 0S 304 LEMO FFA 0S 304 LEMO FFA 0S 304 LEMO FFA 0S 304 LEMO FFA 0S 304 Cable length 1 1 1 1 1 m 0 mm 50 mm Recommended elec tronics E 503 E 505 E 610 E 617 E 621 E 625 E 663 E 665 E 709 E 831 E 503 E 505 E 610 E 617 E 621 E 625 E 663 E 665 E 709 E 831 E 503 E 505 E 610 E 617 E 621 E 625 E 663 E 665 E 709 ...

Page 29: ... peak In the case of smaller amplitudes of the operating voltage and or the use of cooling measures higher operating frequencies are possible For further restrictions see Overview of Limiting Factors p 18 Maximum power consumption The value corresponds to the power consumption of the unloaded uncooled piezo actuator that is operated at a voltage of 100 V peak to peak with the operating frequency f...

Page 30: ...dity 80 for temperatures up to 31 C Decreasing linearly to 50 relative humidity at 40 C Storage temperature 20 C to 80 C Transport temperature 20 C to 80 C Overvoltage category II Protection class I Degree of pollution 1 Degree of protection accord ing to IEC 60529 IP20 12 TECHNICAL DATA P843M0001EN 2 23 2021 30 M O T I O N P O S I T I O N I N G ...

Page 31: ...l places are separated by a comma in the drawings The exact position of the wrench flats on the tip is not defined i e the tip and base can be offset from each other at any angle with respect to the wrench flats 12 TECHNICAL DATA P843M0001EN 2 23 2021 31 M O T I O N P O S I T I O N I N G ...

Page 32: ... order to fulfil the responsibility as the product manufacturer PI undertakes environmentally correct disposal of all PI equipment free of charge if it was made available to the market after August 13 2005 Any old PI equipment can be sent free of charge to the following address Physik Instrumente PI GmbH Co KG Auf der Roemerstrasse 1 76228 Karlsruhe Germany info pi de www pi de 13 OLD EQUIPMENT DI...

Page 33: ...ector shell cable shield Input Piezo voltage ground 14 1 2 Sensor Connector Figure 9 Sensor connector LEMO FFA 0S 304 CLAC32 Pin Signal Function 1 Input Supply voltage for strain gauge sensor 2 Output Sensor signal 1 3 Output Sensor signal 2 4 GND Ground The connector shell is connected to the cable shield 14 APPENDIX P843M0001EN 2 23 2021 33 M O T I O N P O S I T I O N I N G ...

Page 34: ...owing European directives Low Voltage Directive EMC Directive RoHS Directive The standards applied for certifying conformity are listed below Safety Low Voltage Directive EN 61010 1 EMC EN 61326 1 RoHS EN 50581 or EN IEC 63000 15 EU DECLARATION OF CONFORMITY P843M0001EN 2 23 2021 34 M O T I O N P O S I T I O N I N G ...

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