PI M-228 Series User Manual Download Page 21 | Manualshive

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PI M-228 Series User Manual Download Page 21

5 Installation

M228 / M229 Linear Actuators

MP86E

Version: 2.0.0

17

In this Chapter

General Notes on Installing ......................................................................................................... 17

Changing the Tip .......................................................................................................................... 18

Providing a Suitable Mechanical Mounting and Installation Environment ................................. 20

Installing the M-228 / M-229 in a Mechanical Mounting ............................................................ 21

Connecting the M-228 / M-229 to the Controller ....................................................................... 23

5.1

General Notes on Installing

NOTICE

Cable break!

A cable break leads to failure of the M-228 / M-229.



Install the M-228 / M-229 so that the cable is not bent too strongly or crushed.

NOTICE

Increased friction!

Lateral forces acting on the pusher of the linear actuator increase the friction of the internal

drive components. Increased friction impairs the motion of the pusher and increases wear on

the drive components.



Avoid lateral forces on the tip and on the pusher of the M-228 / M-229.

INFORMATION

Dissipating heat could influence temperature-dependent applications during operation.



If your application depends on the temperature, consider the heat dissipating during

operation before installing the M-228 / M-229.

5

Installation

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Summary of Contents for M-228 Series

Page 1: ...ar Actuators User Manual Version 2 0 0 Date 22 01 2021 This document describes the following products M 228 10S Linear actuator 10 mm stepper motor limit switches M 228 11S Linear actuator 10 mm stepp...

Page 2: ...rademark of iC Haus GmbH 2021 Physik Instrumente PI GmbH Co KG Karlsruhe Germany The text photographs and drawings in this manual are protected by copyright With regard thereto Physik Instrumente PI G...

Page 3: ...ing Maintenance 7 3 Product Description 9 3 1 System Overview 9 3 2 Model Overview 10 3 3 Product View 11 3 4 Product Labeling 11 3 5 Scope of Delivery 12 3 6 Suitable Controllers 12 3 7 Accessories 1...

Page 4: ...ta 35 10 1 Specifications 35 10 1 1 Data Table 35 10 1 2 Maximum Ratings 36 10 1 3 Ambient Conditions and Classifications 37 10 1 4 Limit Switch Specifications 37 10 1 5 Reference Switch Specification...

Page 5: ...ng of basic servo systems as well as motion control concepts and applicable safety procedures The latest versions of the user manuals are available for download p 3 on our website 1 2 Symbols and Typo...

Page 6: ...to detailed information in this manual 1 3 Figures For better understandability the colors proportions and degree of detail in illustrations can deviate from the actual circumstances Photographic illu...

Page 7: ...te www pi ws 2 Search the website for the product number e g M 228 or the product family e g linear actuator with stepper motor 3 Click the corresponding product to open the product detail page 4 Clic...

Page 8: ......

Page 9: ...y possible to use the M 228 M 229 as intended when it is installed and only with a suitable controller p 12 The controller is not included in the scope of delivery of the M 228 M 229 2 2 General Safet...

Page 10: ...M 229 only after you have read and understood this user manual Personnel qualification The M 228 M 229 may only be installed started operated maintained and cleaned by authorized and appropriately qu...

Page 11: ...selection of the startup macro if necessary Connecting a linear actuator to an unsuitable controller can damage the linear actuator or controller Connect a linear actuator with stepper motor to a ste...

Page 12: ......

Page 13: ...r in your application the following components are necessary Component Task Supplied by or available from PI Peripheral control equipment Loads configurations and control commands into the controller...

Page 14: ...nection between the actuator and load pusher Flat tip or ball tip p 12 Load Part to be driven This is to be moved in your application 3 2 Model Overview Four standard versions of the M 228 M 229 are a...

Page 15: ...egrated in the sleeve 7 Cable exit 8 Handwheel for moving the pusher by hand M 228 11S and M 229 26S only 9 Window with position indicator 3 4 Product Labeling Labeling Description M 228 11S Product n...

Page 16: ...ollowing devices from PI are suitable for operation of the M 228 M 229 Product number Description C 663 12 Compact Mercury Step stepper motor controller 1 axis closed loop and open loop operation HD D...

Page 17: ...in time the linear actuator runs into the hard stop Refer to Limit Switch Specifications p 37 for more information 3 8 2 Reference Switch The M 228 M 229 is equipped with a reference switch positione...

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Page 19: ...the contents with the scope of delivery according to the contract and the delivery note 3 Inspect the contents for signs of damage If any parts are damaged or missing contact our customer service dep...

Page 20: ......

Page 21: ...ll the M 228 M 229 so that the cable is not bent too strongly or crushed NOTICE Increased friction Lateral forces acting on the pusher of the linear actuator increase the friction of the internal driv...

Page 22: ...ewed in and does not have any backlash The M 228 10S and M 229 25S are delivered with a preassembled flat tip A ball tip is supplied for all models Figure 3 Mounted flat tip example illustration 1 Tip...

Page 23: ...r clamp connection c Mounting nut 4 Sleeve Changing the tip 1 Unscrew the tip to be replaced from the pusher of the M 228 M 229 by hand If this is not successful use an AF 5 open end wrench 2 Screw th...

Page 24: ...g a linear actuator here M 235 A suitable mechanical mounting and installation environment are necessary for the proper use of the actuator Make sure that the following conditions have been met Materi...

Page 25: ...asures Corresponding programming of the controller Emergency off switch Automatic shutdown systems In accordance with the legal regulations avoid or label danger areas resulting from the installation...

Page 26: ...mounting for the mounting shaft of the actuator Tools and accessories Supplied hook wrench p 12 Installing the M 228 M 229 in a mechanical mounting 1 Loosen the mounting nut on the mounting shaft of...

Page 27: ...p 12 plug adapter If the connecting cable for the M 228 M 229 needs to be longer C 815 38 motor cable p 12 Connecting the M 228 M 229 to the C 663 controller 1 Connect the C 815 AA42 plug adapter to...

Page 28: ......

Page 29: ...ught by the pusher NOTICE Unintentional motion The M 228 M 229 may move unintentionally when connecting it to the controller Faulty software and incorrect operation of the software may also cause unin...

Page 30: ...approached at low velocity Set the control signal so that the moving part does not stop abruptly or try to continue motion at the end of the travel range Determine the maximum velocity for your applic...

Page 31: ...PC software for the actuator used refer to the user manual for the controller and the PC software If you are using a controller from PI Select the entry in the positioner database that precisely match...

Page 32: ...drive M 228 10S M 229 25S with stepper motor and gearhead Unit Tolerance Recommended start values Drive screw pitch 0 5 0 5 mm Holding torque motor 200 6 22 mNm Holding torque motor powered down 10 0...

Page 33: ...ns and the period of use of the linear actuator the following maintenance measures are required Spreading lubricant If you move the M 228 M 229 over a small travel range 20 of the entire travel range...

Page 34: ...ctuators 7 3 Cleaning the M 228 M 229 Requirements You have disconnected the M 228 M 229 from the controller Cleaning the linear actuator When necessary clean the surface of the M 228 M 229 with a clo...

Page 35: ...are acting on the pusher Lateral forces increase the friction on the internal drive components Avoid lateral forces on the tip and on the pusher of the M 228 M 229 The mechanics do not move but genera...

Page 36: ......

Page 37: ...rmation Product and serial numbers of all products in the system Firmware version of the controller if applicable Version of the driver or the software if applicable Operating system on the PC if appl...

Page 38: ......

Page 39: ...ocity 1 5 4 1 5 4 mm s Max Reference switch repeatability 1 1 1 1 m Typ Mechanical properties M 228 10S M 228 11S M 229 25S M 229 26S Unit Tolerance Drive screw type Leadscrew Leadscrew Leadscrew Lead...

Page 40: ...hrome steel brass Mass 0 23 0 36 0 4 0 61 kg 5 Cable length 0 5 0 6 0 5 0 6 m 10 mm Connector D sub 15 m D sub 15 m D sub 15 m D sub 15 m Recommended controller C 663 12 C 663 12 C 663 12 C 663 12 Avo...

Page 41: ...0 C to 80 C Supply fluctuations Not more than 10 of the nominal voltage Overvoltage category II Protection class I Degree of pollution 2 Degree of protection according to IEC 60529 IP40 10 1 4 Limit...

Page 42: ...ors 10 2 Dimensions 10 2 1 M 228 10S Figure 8 M 228 10S dimensions in mm Note that the decimal places are separated by a comma in the drawings 10 2 2 M 228 11S Figure 9 M 228 11S dimensions in mm Note...

Page 43: ...n 2 0 0 39 10 2 3 M 229 25S Figure 10 M 229 25S dimensions in mm Note that the decimal places are separated by a comma in the drawings 10 2 4 M 229 26S Figure 11 M 229 26S dimensions in mm Note that t...

Page 44: ...near Actuators 10 2 5 M23010116 Flat Tip Figure 12 M23010116 flat tip included in the scope of delivery for M 228 10S and M 229 25S dimensions in mm 10 2 6 M23010117 Ball Tip Figure 13 M23010117 ball...

Page 45: ...Input Phase 1a 9 Input Phase 1b 2 Input Phase 2a 10 Input Phase 2b 3 Not connected 11 Not connected 4 Not connected 12 Not connected 5 Not connected 13 Not connected 6 Input 5 V supply from controlle...

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Page 47: ...ernational national and local rules and regulations In order to fulfil its responsibility as the product manufacturer Physik Instrumente PI GmbH Co KG undertakes environmentally correct disposal of al...

Page 48: ......

Page 49: ...M 229 an EU Declaration of Conformity has been issued in accordance with the following European directives EMC Directive RoHS Directive The applied standards certifying the conformity are listed belo...

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