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Level

Item

Component

Desc

Unit

Qty

...3

0090

7902-061100300

NITTO 500 DOUBLE SIDE TAPE 191X125MM

PC

1.000

...3

0100

6700-071100100

FELT SHEET 188x9.0x0.30

PC

4.000

..2

0030

8946-071100100

SCREW PART OF MCM239D/12

SET

1.000

...3

0010

6011-230100100

SCREW, ST 3.0X10 PB

PC

11.000

...3

0030

6011-226060100

SCREW , ST 2.6X6 PB (BLACK)

PC

11.000

...3

0040

6021-230060100

SCREW, M3.0X6 PB

PC

1.000

...3

0050

6011-220080300

SCREW, ST P B 2X8 S A222008003

PC

10.000

...3

0060

6013-220060100

SCREW, ST B B 2X6B

PC

4.000

...3

0070

6012-226100110

SCREW, PTTN M 2.6X10 PB(DIA.:12.0)

PC

4.000

..2

0040

8943-071100200

PACKING PART OF MCM239D/12

SET

1.000

...3

0010

7103-030300100

LABEL DON'T TOUCH THE LENS

PC

1.000

...3

0020

7107-030600100

LABEL (QC)

PC

1.000

...3

0030

7111-071100200

LABEL TYPE PLATE 37X60MM (MCM239D/12)

PC

1.000

...3

0040

7111-071100300

LABEL TYPE PLATE ON IPOD DOCKING

PC

1.000

...3

0050

7101-071100200

LABEL CARTON BOX 83x103MM (MCM239D/12)

PC

1.000

...3

0060

7112-050700700

LABEL WARNING IN YELLOW COLOR FOR IPOD

PC

1.000

...3

0070

7112-050700300

LABEL "CHRANTE SE ......"

PC

1.000

...3

0080

7202-071100300

INSTRUCTION BOOK-11 LANGUAGE (MCM239D/12)

PC

1.000

...3

0090

7202-071100400

INSTRUCTION BOOK-5 LANGUAGE (MCM239D/12)

PC

1.000

...3

0100

7203-071100400

QUICK START GUIDE ENG+FRE LANGUAGE (MCM2239D/12)

PC

1.000

...3

0110

7203-071100500

QUICK START GUIDE SPA+GER LANGUAGES (MCM239D/12)

PC

1.000

...3

0120

7203-071100600

QUICK START GUIDE DUT+ITA LANGUAGES (MCM239D/12)

PC

1.000

...3

0130

7201-041900200

GUARANTEE LEAFLET 10/07/2006 (9965 000 38986)

PC

1.000

...3

0140

7603-071100200

DISPLAY BOX W=A (MCM239D/12).

PC

1.000

...3

0150

7401-071100100

POLYFOAM TOP (MCM239D).

PC

1.000

...3

0160

7402-071100100

POLYFOAM BOTTOM (MCM239D).

PC

1.000

...3

0170

7606-071100100

INNER BOX FOR ACCESSORIES.

PC

1.000

...3

0180

7801-061100100

INSERT CARDBOARD

PC

1.000

...3

0190

7903-061100100

EPE BAG L370xW330MM W/PE-LD04 MARK

PC

1.000

...3

0200

7502-050700100

POLYBAG FOR I/B 203x305x0.04MM W/PE-LD04.

PC

2.000

...3

0210

7502-042200100

POLYBAG 9 x 14" W/WARNING & RECYCLE MARK

PC

1.000

...3

0220

7905-030600200

POLYBAG FOR AM RING 155X203MM

PC

2.000

...3

0230

7905-061100100

POLYBAG 110x130x0.04MM W/PE-LD04

PC

1.000

...3

0240

7502-050700700

EPEBAG 110x100MM FOR DOCKING

PC

1.000

...3

0250

7502-050700600

POLYBAG 2x4''x0.05MM W/PE-LD 04

PC

8.000

...3

0260

7905-042100300

POLYBAG FOR 110X270MM W/PE-LD04

PC

1.000

...3

0270

7907-042500100

ACETATE CLOTH ADHESIVE TAPE L95xW9MM

PC

1.000

...3

0280

7206-030800100

SLIP SHEET 1400X1250MM

PC

0.016

...3

0290

7206-042500100

FITTING PALLET 46.125"X38.75" (3140 10638732)

PC

0.016

...3

0300

7206-030500200

WRAP FILM

M

0.329

.1

0040

8944-071100200

ACCESSORIES OF MCM239D/12

SET

1.000

..2

0010

1901-000004500

REMOTE CONTROL "PHILIPS" (MCM239D)

PC

1.000

..2

0020

8919-071100100

SPEAKER BOX 4OHM 5W FOR MCM239/12 W/POS.

PAA

1.000

..2

0030

3009-001000100

FM ANT WIRE 75OHM L=1.0M BLACK W/STV8-1H

PC

1.000

..2

0030

5926-060300100

AM LOOP ANT 18.1uH 8T

PC

1.000

..2

0040

4011-060600010

SMPS ADAPTOR 15V 1.2A FOR EUROPE (IMPORT230~240V)VDE

PC

1.000

..2

0050

8951-061100100

STAND PORTION OF MCM238/12

SET

1.000

...3

0010

5912-061100100

AND BASE

PC

1.000

...3

0020

6802-061100200

STEEL FOR STAND BASE.

PC

1.000

...3

0030

6404-061100200

RUBBER FOOT FOR STAND BASE

PC

2.000

...3

0040

6023-230040100

SCREW, M B B3X4B(TOYO:A023004002)

PC

4.000

..2

0060

8912-071100100

DOCKING PORTION OF MCM239D

SET

1.000

...3

0010

8913-071100200

DOCKING PWB ASSEMBLY OF MCM239D

SET

1.000

....4

0010

1221-000062020

CH-RES,0 OHM1/16W+/-5%0603

PC

1.000

....4

0020

1221-122061020

CH-RES,1.2K 1/16W +/-1% 0603

PC

2.000

....4

0030

1221-562062020

CH-RES,5.6K1/16W+/-5%0603

PC

1.000

....4

0040

1221-493061021

CH-RES,49.9K1/16W+/-1%0603.

PC

2.000

....4

0050

1221-753051020

CH-RES, 75K1/10W+/-1%0603

PC

2.000

....4

0060

1221-564062020

CH-RES,560K1/16W+/-5%0603

PC

1.000

....4

0070

3108-053020000

SOCKET,30PIN IPOD IO PLUG ANGLED TALL 514S0117 P=0.5MM 
SMD GREY

PC

1.000

....4

0080

3507-120752000

HOUSING 12PIN P=2.0MM L=750MM 9PIN MINI9P/M+3.5 STEREO 
JACK

PC

1.000

....4

0090

3702-023900210

Docking PWB D.S. 94V0 156X116X0.8MM/4 MCM239D-02 V1.0

PC

1.000

...3

0020

8940-071100300

MECHANICAL PART OF MCM239D DOCKING

SET

1.000

....4

0010

5001-050700500

IPOD TOP CABINET

PC

1.000

....4

0020

5002-071100200

IPOD DOCKING BOTTOM CABINET (MCM239D/12)

PC

1.000

....4

0030

5922-071100100

IPOD / HDD DOCKING LOCK

PC

1.000

....4

0040

6013-120080300

SCREW, ST B A 2.0X8.0 S

PC

4.000

EXPLODE DIAGRAM 

11-6

Summary of Contents for MCM239D

Page 1: ...y 1 1 1 4 Specifications 2 Connection Controls 3 Disassembly Instructions 4 Block Wiring diagrams 5 C MUSIC USB BOARD 6 KEY USB JACK BOARD 7 POWER AMP JACK BOARD 8 EXPLODE DIAGRAM 9 SERVICE PARTLIST 10 FACTORY PARTLIST 11 3141 785 32020 ...

Page 2: ...ICE AIDS GB WARNING All ICs and many other semi conductors are susceptible to electrostatic discharges ESD Careless handling during repair can reduce life drastically When repairing make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance Keep components and tools also at this potential ESD CLASS 1 LASER PRODUCT GB Safety regulations require ...

Page 3: ...replace CD Drive Laser current ok N Y check Laser current CD Drive offsets ok N Y check CD Drive offsets clean the lens check playability return set Customer complaint CD related problem return set return set replace CD Drive return set replace CD Drive return set replace Signal Processor return set fast lens cleaning 1 2 3 4 5 6 7 For flap loaders access to CD drive possible cleaning method 4 is ...

Page 4: ...ted to contact the workshop directly The lens cleaning method 3 should be mentioned in the addendum sheet The final wording in national language as well as the printing is under responsibility of the Regional Service Organizations 3 FAST LENS CLEANING dry brush Use lens cleaning CD SBC AC300 9082 100 00043 Insert the lens cleaning CD press PLAY and follow the voice guide s instructions on the CD 4...

Page 5: ... with a DC Millivoltmeter directly on the connector see drawing below Pin numbering varies from drive to drive The values from diode A D should read 0 10mV Diodes E and F are less critical If one of the offsets is higher than 10mV the CD drive has to be replaced Otherwise replace the Signal Processor Sanyo DA12T3 CD Drive A A F C B E C D E VCC B VREF F D 9 10 11 12 13 14 15 16 1800 5V_HF VrefCD10 ...

Page 6: ...M 75 Ω wire MW Loop antenna SPEAKERS Bass reflex system Dimensions w x h x d 158 x 250x 118 mm GENERAL INFORMATION AC Power 220 240V 50 Hz Dimensions w x h x d with without the stand 211 x 250 x 160 211 x 250 x 126 mm Weight with without speakers 2 9 1 23 kg Standby power consumption 2 W Eco power standby 1 W Specifications and external appearance are subject to change without notice USB 12Mb s V1...

Page 7: ...a system or an outdoor antenna 1 Extend the wire antenna and fit it to FM ANTENNA as shown below Note If you are using a cable antenna system or an outdoor antenna fit the antenna plug instead of the wire antenna to FM ANTENNA 2 Move the antenna in different positions for optimal reception as far away as possible from the TV VCR or other radiation sources 3 Fix the antenna s end to the wall Helpfu...

Page 8: ...d skips or searches CD tracks titles backwards forwards Tuner tunes to radio stations ÉÅ CD USB iPod starts or pauses playback 7 IR sensor for the infrared remote control Helpful hints Always point the remote control towards this sensor 8 DSC Digital Sound Control selects predefined sound settings ROCK JAZZ POP CLASSIC OPTIMAL 9 STANDBY ON ECO POWER press briefly to switch the set on or off standb...

Page 9: ...information during playback Notes for remote control First select the source you wish to control by pressing one of the source select keys on the remote control for example CD TUNER Then select the desired function for example ÉÅ í ë 1 B B B B B press briefly to switch the set on or off standby ECO POWER In standby or Eco Power mode press and hold to toggle between Standby and ECO POWER mode power...

Page 10: ... C Remove Amplif ier board C1 Remove screws 2 pcs C2 Remove screws 2 pcs C1 C1 C2 C2 D Remove Main board D1 Remove screws MP 3x10 3 pcs D2 Remove screws MP 2x8 6 pcs E Remove Key board E1 Remove screws MP 2x8 8 pcs D2 D2 Then remove lens frame cosmetic top_right left Then remove lens frame cosmetic botom_right left E1 E1 ...

Page 11: ...5 1 5 1 SET BLOCK DIAGRAM ...

Page 12: ...5 2 5 2 SET W IRING DIAGRAM ...

Page 13: ...6 1 6 1 CIRCUIT DIAGRAM C music USB BOARD part1 ...

Page 14: ...6 2 6 2 CIRCUIT DIAGRAM C music USB BOARD part2 ...

Page 15: ...6 3 6 3 LAYOUT DIAGRAM C music USB BOARD ...

Page 16: ...7 1 7 1 KEY USB JACK BOARD ...

Page 17: ...8 1 8 1 CIRCUIT DIAGRAM POWER AMP JACK BOARD ...

Page 18: ...8 2 8 2 LAYOUT DIAGRAM POWER AMP BOARD ...

Page 19: ...9965 100 07018 9965 100 06982 9965 100 06983 9965 100 06984 9965 100 06980 9965 100 06981 9965 100 06985 9965 100 06986 9965 100 06987 9965 100 06988 9965 100 06989 9965 100 07029 9965 100 06993 9965 100 06994 9965 100 07020 9965 100 06991 9965 100 06992 9940 000 01664 9965 100 06995 9965 100 06996 9965 100 06997 9 1 9 1 ...

Page 20: ...N 25 9965 100 06985 BUTTON POWER 26 9965 100 06986 BUTTON OPEN 27 9965 100 06987 OPEN BUTTON FIX 28 9965 100 06988 OPEN BUTTON SOLID 30 9965 100 07029 DOOR CD 31 9965 100 06993 LENS CD AMBI LIGHT GUIDE L 32 9965 100 06994 LENS CD AMBI LIGHT GUIDE R 33 9965 100 07031 CONTROL PANNEL FOR MCM239D FOR 05 12 32 9965 100 07038 CONTROL PANNEL FOR MCM239D FOR 79 34 9965 100 06991 COVER PLAY BUTTON 35 9965 ...

Page 21: ...SISTOR PBSS5140S Q703 9965 000 41700 CH TRANS DTC114YKA NPN R603 9965 100 07002 FUSE RES 2 2R 1 2W 5 TS357 9965 100 06959 28UH CORE T9X5X3 6TURNS 715OHM U101 9965 100 06957 IC SAA7838H N3 MCU MP3 WMA U102 9940 000 05674 IC BR24L02F WE2 U103 9965 100 06955 IC D9258 MOTOR DRIVERCD U104 9965 100 06956 IC RESET AAT60028AS5 SOT23 5 U105 9965 000 40080 IC AP1117E33LA REGULATOR U105 9965 000 41892 IC AZ1...

Page 22: ...05 DIA6 3MM K101 9965 100 06970 SWITCH OPEN CLOSEDTS 031P1T2 4 ML813 9940 000 04264 MULT VAR 10 6 15 4V ML814 9940 000 04264 MULT VAR 10 6 15 4V Q801 9965 100 06954 CH TRANSISTOR BC817 25 Q802 9965 000 41725 TRANS 2SB1370PNP TO 220FP Q803 9965 000 41726 TRANS 2SC5343 NPN TO 92 Q804 9965 000 41700 CH TRANS DTC114YKA NPN Q805 9965 100 00939 TRANSISTOR BC807 25 PNP Q806 9965 100 06954 CH TRANSISTOR B...

Page 23: ... 9940 000 04264 MULT VAR 10 6 15 4V TACTSW 9940 000 04259 SWITCH TACT TSA 06430 150 ELECTRICAL PARTS DOCKING PORTION FOR 05 12 JK804 9965 100 07027 DIN JACK 9PIN 90 DEGREE JK805 9965 100 07026 3 5MM JACKSTEREOST 202 050 300 U802 9965 100 07025 IC AZ324M E1 ZD801 9965 100 07009 CH ZENER DIODE RLZ5 1B LL 34 Note Only these parts mentioned in the list are normal service parts ...

Page 24: ...T 4 7UF 50V 20 5X11 TAPING PC 2 00 4 0250 1132 226063060 CAP ELECT 22UF 25V 20 5X11 TAPING PC 7 00 4 0260 1132 476043060 CAP ELECT 47UF10V 20 5X11 TAPING PC 3 00 4 0270 1132 476063060 CAP ELECT 47UF 25V 20 5X11 TAPING PC 1 00 4 0280 1132 227053060 CAP ELECT 220UF 16V 20 5X11 TAPING PC 3 00 4 0300 1213 022012000 FUSE RES 2 2R 1 2W 5 PC 1 00 4 0310 1221 000062020 CH RES 0 OHM1 16W 5 0603 PC 17 00 4 ...

Page 25: ...M 25 100MHZ 0603 GZ1608D101 PC 4 00 4 0945 2721 601020020 FERRITE BEAD 100MHz 600 OHM 0603 PC 1 00 4 0950 2721 300020010 FERRITE BEAD SMD 30OHM 25 100MHZ 0603 PZ1608D300 3R0T PC 3 00 4 0960 3106 101621040 FFC CONNECTOR PH 1 0MM 16P HORIZONTALWHITE 1 0S 12X 16PW PC 1 00 4 0970 3101 150621010 HEADER 6PIN 1 5MM STRAIGHT PC 1 00 4 0980 3101 200221010 HEADER 2PIN 2 0MM STRAIGHT PC 1 00 4 0990 3101 2004...

Page 26: ...EAD SMD 30OHM 25 100MHZ 0603 PZ1608D300 3R0T PC 3 00 4 0380 3101 200521010 HEADER 5PIN 2 0MM STRAIGHT PC 1 00 3 0050 8912 071100200 DOCKING INPUT PORTION OF MCM239D SET 1 00 4 0005 1132 105083060 CAP ELECT 1UF 50V 20 5X11 TAPING PC 2 00 4 0010 2004 110070000 PTC RESETTABLE FUSE 70V 1 1A JK60 110 PC 1 00 4 0015 1221 000062020 CH RES 0 OHM1 16W 5 0603 PC 1 00 4 0020 1221 101062020 CH RES 100R1 16W 5...

Page 27: ...R TFA9842BJ PC 1 00 4 0490 1508 004844000 IC CMOS RESET BD4844G SSOP5 PC 1 00 4 0500 1614 080006010 INDUCTOR 3A1868N 8UH 20 0 06R ONE SHORT PIN PC 4 00 4 0505 3001 000180130 WIRE 1P UL1007 AWG 22 L 180MM BALCK PC 1 00 4 0510 2721 101020000 FERRITE BEAD SMD 100OHM 25 100MHZ 0603 GZ1608D101 PC 6 00 4 0520 3005 000000000 JUMPER WIRE PC 19 00 4 0530 3503 050322000 HOUSING 5PIN P 2 0MM AWG 22 L 320MM P...

Page 28: ...0200 MECHANICAL PART OF MCM239D 12 SET 1 000 2 0010 8941 071100200 PLASTIC PART OF MCM239D 12 SET 1 000 3 0010 5001 061100200 CABINET FRONT FOR MCM238 12 PC 1 000 3 0020 5506 061100100 LENS FRAME COSMETIC TOP_LEFT PC 1 000 3 0030 5506 061100200 LENS FRAME COSMETIC TOP_RIGHT PC 1 000 3 0040 5506 061100300 LENS FRAME COSMETIC BOTTOM_LEFT PC 1 000 3 0050 5506 061100400 LENS FRAME COSMETIC BOTTOM_RIGH...

Page 29: ...2 000 3 0230 7905 061100100 POLYBAG 110x130x0 04MM W PE LD04 PC 1 000 3 0240 7502 050700700 EPEBAG 110x100MM FOR DOCKING PC 1 000 3 0250 7502 050700600 POLYBAG 2x4 x0 05MM W PE LD 04 PC 8 000 3 0260 7905 042100300 POLYBAG FOR 110X270MM W PE LD04 PC 1 000 3 0270 7907 042500100 ACETATE CLOTH ADHESIVE TAPE L95xW9MM PC 1 000 3 0280 7206 030800100 SLIP SHEET 1400X1250MM PC 0 016 3 0290 7206 042500100 F...

Page 30: ...00400 ACCESSORIES OF MCM239D 79 DOCKING SET 1 000 4 0010 5920 071100100 IPOD ADAPTOR 30GB VIDEO PC 1 000 4 0020 5920 071100200 IPOD ADAPTOR 20GB U2 PC 1 000 4 0030 5920 071100300 IPOD ADAPTOR 30GB PHOTO PC 1 000 4 0040 5920 071100400 IPOD ADAPTOR 40GB PC 1 000 4 0050 5920 071100500 IPOD ADAPTOR 60GB PC 1 000 4 0060 5920 071100600 IPOD ADAPTOR 60GB VIDEO PC 1 000 4 0070 5920 071100700 IPOD ADAPTOR ...

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