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GC8080

BACKPLATE SPRAYED 1

SWIVEL PLATFORM 2

BALL SWIVEL 3

HOSE-CORD ASSY  4

Remove 

Screw A

Disassemble 

BACKPLATE 

 SPRAYED 

1

Remove 

Screw B (2 x)

Disassemble 

Cord clamp

Disassemble 

Connections

Disassemble 

Black hose

BRACKET-INLAY 5

RUBBER TRIGGER  6

TRIGGER 7

ELECTRONIC

CONTROLLER 8

RUBBER LCD 9

TEMPERATURE BUTTON

PRINTED 10

MODE BUTTON 11

DISPLAY CAP ASSY 12

INLAY 13

Remove 

Screw C

Disassemble 

BRACKET-INLAY 5

Disassemble 

INLAY 13

Remove 

Screw D (2 x)

Remove 

Screw E2, E3

Disassemble 

ELECTRONIC 

 CONTROLLER 

8

DISASSEMBLY ADVICE - IRON

OPTIONAL (accessories)

-  No specific issues

HANDLE PRINTED 14

BUNG1 15

BUNG2 16

TUBE COUPLING 17

HOSE CLAMP 18

IRON COVER SPRAYED 19

THERMISTER ASSY  20

SOLEPLATE ASSY  21

Remove 

Screw E (3 x)

Disassemble 

HANDLE 

 PRINTED 

14

Disassemble 

red hose from catches 

 

on IRON COVER 

 SPRAYED 

19

Disassemble 

HOSE CLAMP 18

Disassemble 

TUBE COUPLING 17

Remove 

Screw F (3 x)

Disassemble 

IRON COVER 

 SPRAYED 

19

Remove 

Screw G

Disassemble 

THERMISTER 

 ASSY 

20

REPAIR INSTRUCTIONS

- When replacing the 

THERMISTER 

ASSY 20

, 22 kgf-cm torque is 

required to secure screw G. 
This amount of torque will ensure 
the thermister give accurate readings.

-  Please refer to the following picture 

for wire dressing at the back of the 
iron.

Light

blue

Yellow/

Green

Black

Red

Dark

Blue

Brown

STAND

IRON

Electro-
valve

Pressure
Lamp

F

N

Boiler

Elec-

tronics

Boiler

Switch

Thermal
Fuse

Thermistor

-t˚

Pump

P

N

L

E

M

Level

Sensor

S

Pump
Safety
Thermostat

Water
Level
Lamp

Boiler
Heating
Element

Reed
Switch

Pressostat

Boiler
Safety
Thermostat

Heating
Element

L

S

N

L

S

N

Th

Lout

Electronic
Controller

2-6

Summary of Contents for Intellicare GC8080

Page 1: ... suppression on radio and TV After the product has been repaired it should function properly and has to meet the safety requirements as officially laid down as this moment TECHNICAL INFORMATION Voltage 230 V Frequency 50 Hz Power consumption Iron 800 W Boiler 1400 W Dimension F box 40 cm L x 40 cm W x 21 cm H Weight with package 6 4 kg Water advice If the tap water in your area is very hard it is ...

Page 2: ...E ASSY 21 Remove Screw E 3 x Disassemble HANDLE PRINTED 14 Disassemble red hose from catches on IRON COVER SPRAYED 19 Disassemble HOSE CLAMP 18 Disassemble TUBE COUPLING 17 Remove Screw F 3 x Disassemble IRON COVER SPRAYED 19 Remove Screw G Disassemble THERMISTER ASSY 20 REPAIR INSTRUCTIONS When replacing the THERMISTER ASSY 20 22 kgf cm torque is required to secure screw G This amount of torque w...

Page 3: ...70 4239 021 18080 4239 015 54910 4239 021 18840 4239 026 13400 4239 021 21810 4239 026 13380 4239 021 18810 4239 015 55090 4239 022 53770 4239 025 99280 4239 026 00230 4239 021 18800 4239 021 18120 4239 021 18090 Backplate sprayed Swivel platform Ball swivel Hose cord assy Bracket Inlay Rubber trigger Trigger Electronic controller Iron Rubber LCD Temperature button printed Mode button Display cap ...

Page 4: ...chemicals When replacing PUMP ASSY 41 or ELECTROVALVE ASSY 43 be reminded to apply loctite at the joint for good sealing When replacing REED SWITCH ASSY 47 be reminded to orientate such that the red wire is facing the water tank For product before Wk0451 the old pump assy RED service code 4239 021 22030 is used If you are replacing the old pump assy with a new pump assy BLUE service code 4239 021 ...

Page 5: ...y Assy Stand Top Printed Calc clean cap Rinse plug Rinse coupling Light switch Pilot lamp assy Cordset EU Red rubber hose Rubber support for pump Pump assembly Water level sensor Electrovalve assy Teflon ring Cord storage Hook Pos Service code Description 46 47 48 49 50 51 52 53 4239 021 22070 4239 021 22060 4239 010 09120 4239 015 55510 4239 021 27100 4239 015 55280 4239 026 17020 4239 021 22720 ...

Page 6: ...GC8080 EXPLODEDVIEW STAND DETACHABLE WATER STAND A 49 38 48 52 37 40 41 39 62 31 30 32 46 35 33 47 50 61 60 36 H 3x J 5x L 2x K M 7x A 45 6 6 ...

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