Philips HTB5540D/94 Service Manual Download Page 23 | Manualshive

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Mechanical and Dismantling Instructions

Dismantling Instruction

The following guidelines show how to dismantle the player.

3-1

Detailed information please refer to the model set.

Step 1:Open the top cover.Remove 4 screws on the back panel,dismantle the left and right

baffles,then open the top cover.(Figur 1)

Figue 1

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Summary of Contents for HTB5540D/94

Page 1: ...system or transmitted in any form or by any means electronic mechanical photocopying or otherwise without the prior permission of Philips CLASS 1 LASER PRODUCT PHILIPS GB DFU Instruction 2 1 Revision List 11 1 Home Theater BD Player Technical Specifications 1 3 Safety Instruction Warning Notes 1 7 Location of PCB Boards Version Variation and Repair Scenario Matrix 1 2 Published by Arya Stephen 131...

Page 2: ...1 94 98 93 MAIN BOARD M M M M M POWER BOARD M C M C M C M C M C M C M C M C M C M C FRONT CONTROL BOARD M C M C M C M C M C TOUCH BOARD M C M C M C M C M C LOADER M M M M M Tips Board in used AMPLIFIER BOARD HTB5540D C Component Lever Repair M Module Lever Repair X Used X Used ...

Page 3: ... C C C Asia Pacific Taiwan File formats Audio aac mka mp3 wma wav mp4 m4a ÁDF RJJ UD YDLODEOH RQO LQ VLD 3DFLÀF DQG China Video avi divx mp4 m4v mkv asf wmv P WV PSJ PSHJ ÁY JS rmvb rm rv Available only in Asia 3DFLÀF DQG KLQD Picture jpg jpeg jpe gif png Bluetooth OXHWRRWK SURÀOHV 3 Bluetooth version 2 1 EDR Audio formats Your home theater supports the following DXGLR ÀOHV UD ÀOHV DUH VXSSRUWHG R...

Page 4: ...H 264 AVC upto HiP 4 2 25 Mbps WMV9 45 Mbps GLY ÀOHV LQ 9 FRQWDLQHU Audio codec Video codec Bit rate PCM Dolby Digital MP3 WMA DivX 3 11 DivX 4 x DivX 5 x DivX 6 x 10 Mbps max PS RU P Y ÀOHV LQ 03 FRQWDLQHU Audio codec Video codec Bit rate Dolby Digital MPEG MP3 AAC HE AAC DD MPEG 1 MPEG 2 40 Mbps MPEG 4 ASP 38 4 Mbps H 264 AVC HiP 4 2 25 Mbps PNY ÀOHV LQ 0 9 FRQWDLQHU Audio codec Video codec Bit ...

Page 5: ...PSOLÀHU Total output power 1000W RMS 30 THD Frequency response 20 Hz 20 kHz 3 dB Signal to noise ratio 65 dB CCIR A weighted Input sensitivity AUX 2V AUDIO IN 1V Video Signal system PAL NTSC HDMI output 480i 576i 480p 576p 720p 1080i 1080p 1080p24 Audio S PDIF Digital audio input Coaxial IEC 60958 3 Optical TOSLINK Sampling frequency MP3 32 kHz 44 1 kHz 48 kHz WMA 44 1 kHz 48 kHz Constant bit rate...

Page 6: ...wer 4 x 166 W RMS 30 THD Speaker impedance 4 ohm Speaker drivers 1 x 78 mm 3 full range Dimensions WxHxD HTB5510 100 17 x 227 7 x 130 33 mm front 100 17 x 191 4 x 125 3 rear HTB5540 250 x 1179 1 x 250 mm front 100 17 x 191 4 x 125 3 mm rear HTB5570 250 x 1179 1 x 250 mm front rear Weight HTB5510 0 63 kg each front 0 60 kg each rear HTB5540 3 64 kg each front 0 61 kg each rear HTB5570 2 18 kg each ...

Page 7: ... wire between the two pins of the mains plug 2 Set the mains switch the on position keep the mains cord unplug 3 Measure the resistance value between the mains plug and the front panel controls and chassis bottom 4 Repair or correct unit when the resistance measurement is less than 1M 5 Verify this before you return the unit to the customer user ref UL standard no 1492 6 Switch the unit off and re...

Page 8: ...ch copper tracks and or components in this unshielded primary area when you service the player Service personnel must take precautions to prevent touching this area or components in this area A lighting stroke and a stripe marked printing on the printed wiring board indicate the primary side of the power supply Never replace modules or components while the unit is on 2 Laser The use of optical ins...

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Page 10: ...h off un used equipment or reduce heat x Mix of lead free solder alloy parts with leaded solder alloy parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types leaded and lead free If one cannot avoid clean carefully the solder joint from old solder alloy and re solder with new solder alloy SAC305 x Use only original spare parts listed in the Service Manuals Not listed st...

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Page 12: ...imien kiinnitys jalustaan FR Monter le pied des enceintes HU A KDQJVXJiU yN iOOYiQ UD V HUHOpVH IT Montaggio degli altoparlanti su supporto NL Monteer de luidsprekers op de standaarden NO MoQWHUH K WWDOHUQH Sn VWDWLY PL MoQWDů JãRőQLNyZ QD SRGVWDZLH PT Colocar os altifalantes no suporte RO MoQWDŗL SH VXSRUW ER HOH SK MoQWiç UHSURGXNWRURY QD VWRMDQ SV MoQWHUD K JWDODUQD Sn VWDWLY TR HoSDUO UOHUL ND...

Page 13: ...3 4 5 1x 2 3 ...

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Page 16: ...HDMI IN DIGITAL IN COAXIAL COAXIAL OUT HDMI COAXIAL AUDIO L R HDMI HDMI COAXIAL HDMI IN HDMI AUDIO L R HDMI OUT ARC TO TV HDMI OUT ARC TO TV L R AUDIO IN L R AUDIO OUT 2 6 ...

Page 17: ...URV GLVSRVLWLYRV 0 FI 0XLKLQ 0 ODLWWHLVLLQ OLLWWlPLQHQ FR RQQH LRQ j G DXWUHV SpULSKpULTXHV 0 HU VDWODNR WDVVD PiV 0 HV N NK IT ROOHJDPHQWR DG DOWUL GLVSRVLWLYL 0 NL Aansluiten op andere HDMI apparaten NO Koble til andre HDMI enheter PL 3RGãĀF DQLH GR LQQ FK XU ĀG Hļ 0 PT LJDU D RXWURV GLVSRVLWLYRV 0 RO RQHFWDŗL Yþ FX FHOHODOWH GLVSR LWLYH 0 SK 3ULSRMHQLH N LQîP DULDGHQLDP 0 SV Ansluta till andra ...

Page 18: ...e cine en casa FI 9Lrran kytkeminen kotiteatteriin FR MeWWUH VRXV WHQVLRQ OH RPH LQpPD HU A Ki LPR L EHNDSFVROiVD IT Accensione del sistema HomeTheater NL Schakel de home cinema in NO Slå på hjemmekinoanlegget PL ãĀF DQLH HVWDZX NLQD GRPRZHJR PT Ligar o sistema de cinema em casa RO PoUQLŗL VLVWHPXO KRPH WKHDWHU SK ZaSQXWLH GRPiFHKR NLQD SV 6ltt på hemmabiosystemet TR Y VLQHPDV Q Do Q 5 2 8 ...

Page 19: ...DOL D OD FRQÀJXUDFLyQ LQLFLDO FI Ensiasennuksen suorittaminen loppuun FR EfIHFWXHU OD FRQÀJXUDWLRQ LQLWLDOH HU Az HOVŉ HPEH KHO H pV IT CoPSOHWDPHQWR GHOOD FRQÀJXUD LRQH LQL LDOH NL 9Rltooi de eerste installatie NO XOOI UH GHQ I UVWH NRQÀJXUHULQJHQ PL PiHUZV D NRQÀJXUDFMD PT HFXWDU D FRQÀJXUDomR LQLFLDO RO ReDOL DŗL SULPD FRQÀJXUDUH SK DoNRQĈHQLH SUYpKR QDVWDYHQLD SV SlXWI U I UVWDJnQJVLQVWlOOQLQJ...

Page 20: ... cine en casa FI KoWLWHDWWHULQ Nl WWlPLQHQ FR UtLOLVHU YRWUH RPH LQpPD HU A Ki LPR L KDV QiODWD IT Utilizzo del sistema HomeTheater NL Uw home cinema bedienen NO Bruke hjemmekinoanlegget PL Korzystanie z zestawu kina domowego PT Utilizar o sistema de cinema em casa RO UtLOL DŗL VLVWHPXO KRPH WKHDWHU SK PoXçtYDQLH GRPiFHKR NLQD SV AnYlQGD KHPPDELRV VWHPHW TR Y VLQHPD VLVWHPLQLQ NXOODQ OPDV 7 2 10 ...

Page 21: ...X AUDIO IN 2 1 1 3 5MM STEREO 3 USB 2 2 11 ...

Page 22: ...X 1 LAN LAN 1 2 3 2 12 ...

Page 23: ...ruction The following guidelines show how to dismantle the player 3 1 Detailed information please refer to the model set Step 1 Open the top cover Remove 4 screws on the back panel dismantle the left and right baffles then open the top cover Figur 1 Figue 1 ...

Page 24: ...antle the main board Disconnect connectors XP6 XP9 XP4 XP13 remove 2 screws on the main board and 5 screws on the back panel then pull up the main board Figure 2 Step 4 Dismantle the amplifier board Disconnect connectors XP3 XP58 remove 2 screws on the amplifier board and 3 screws on the back panel then pull up the amplifier board Figure 2 Step 4 Dismantle the power board Remove 4 screws on the po...

Page 25: ...USB device to HTS 5 Power on DUT enter into HOME UI 6 Enter into Setup menu select Advance Software upgrade USB If the upgrade SW was found it will prompt start upgrade SW pls press ok select Start 7 Don t power off DUT DUT will restart after SW upgrade completed Caution The set must not be power off during upgrading Otherwise the Main board will be damaged entirely ...

Page 26: ...ontrol Board signals at Pin14 15 16 arrive the IC U135 PIN6 8 9 No Yes Yes Yes Correct connection No Yes Replace U135 or VFD Check every supply voltage on Main Board whether normal or not XP4 PIN4 PIN5 12V Check voltage 24V on main Board at XP9 PIN16 24V Check the power key open closed key source key and other key whether work normally or not Check Front Control Board signals at XP9 Pin14 VFD_CLK ...

Page 27: ...o Fix the connection CON606 to CON607 on Front Board Yes Replace U8 on Main Board or replace Main Board No Yes Replace U604 on Touch Board Check voltage 3 3V and 12V on Touch Board 3 3V at R676 12V at R680 Check Front Control Board signals at XP9 Pin1 SCL_MCU Pin2 SDA_MCU ...

Page 28: ... work Go No Replace the battery for remote control Yes Check the 3 3V net on Front Control Board to Main Board XP9 No Yes Replace IR601 Check battery of remote control whether exhausted or not Check power supply of IR601 on Front Control Board whether normal or not XP9 Pin13 3 3V ...

Page 29: ...rd No Check voltage 34V for whether normal or not at on Amplifier Board Check the 24Pin FFC connection XP13 on Main Board and XP1 on Amplifier Board whether right or not between Main Board and Amplifier Board Check the control signal whether right or not at the U8 Pin6 Pin7 on Main Board and the signal at the XP13 Pin1 2 3 4 5 7 Check XP4 Pin1 5V on Main Board whether normal or not ...

Page 30: ...ble shooting Chart No video output No video output Go Add L452 R616 Yes No No Replace Main IC or Main Board Check L452 R616 whether right on Main Board Check the video signal whether right at U1 PIN B18 or R615 ...

Page 31: ... the disk door Can t read disc or can t open the disk door Go Check XP7 and J11 on Main Board No Yes Fix 45Pin 8Pin 4Pin cable No Replace Loader Yes Check loader work normally or not Check 45Pin 8Pin 4Pin cable from Main Board to Loader connect right or not ...

Page 32: ...Board tuner power supply circuit No Change the Tuner IC No Yes Yes No Yes Replace main Board Check Main Board U4 power supply circuit Check voltage 3 3V at Tuner IC Pin2 whether right or not Check Tuner module IC Pin14 Pin15 normal or not Check voltage at Q28 C electrode 5V on Main Board whether normal or not Check the U8 PIN25 PIN26 I2C output on Main Board normal or not ...

Page 33: ...ard CON501 Yes Check AUX IN connector No Yes Replace U18 74HC4052 Check Main Board power supply circuit No Yes Check voltage at U18 PIN16 6V check 12V on Main Board whether normal or not Check Main Board U18 Pin4 Pin11 signal input whether right or not Check U18 74HC4052 whether broken or not ...

Page 34: ... supply circuit No Yes Refer to Power Board CON501 No Yes Check signal at XP9 PIN22 MP3_R PIN20 MP3_L on front board whether normal or not Check Main Board U18 74HC4052 PIN2 PIN15 L R signal input right or not Check U18 74HC4052 whether broken or not Check voltage at U18 PIN16 6V check 12V on Main Board whether normal or not Check voltage 5V at FB23 whether normal or not Check Main Board U9 No Yes...

Page 35: ... power supply circuit Yes Check Main Board C360 L11 No Replace U27 CS8416 Check Main Board U8 Yes Yes No Check voltage at U27 PIN6 PIN23 3 3V on Main Board whether normal or not Check Main Board U27 CS8416 PIN3 input signal whether normal or not Check U27 CS8416 whether broken or not ...

Page 36: ...e setting and U602 is OK Yes Refer to Main Board XP9 and check the cable between XP9 and XP9 No Replace U18 Check Main Board U26 Yes Yes No Check signal at XP9 PIN24 on Front Board MIC_in signal is normal or not Check Main Board U18 74HC4052 PIN5 PIN14 L R signal input right or not Check U18 74HC4052 whether broken or not ...

Page 37: ...12 Trouble shooting Chart Network in does not work Network in does not work Go No Check netting twine link normal or not Yes Check P3 Pin1 Pin2 Pin3 Pin6 from netting twine normal or not Replace P3 or U12 ...

Page 38: ... POWER DERATING AK5358 L R PDN I O 3 I2C AMP_DET AMP_MUTE POWER_DER AMP_DET FLASH DDR3x2 NAND 2Gbit 2GbitX2 AOLRCK AOMCLK 3 3V GND AOSDATA2 AOSDATA1 AMP_SDA AOSDATA0 AOBCK WL_IRQ PDWN AMP_RST AMP_MUTE GND 12V_D MCU_CON_FAN GND AMP_SCL 3 3V GND POWER_derating GND WL_RST 12V_D PDD PDD DGND DGND PDD USB__GND DGND POWER_ON GND ST12V GND PVCC 5P 24P 0 5mm 24P 0 5mm MP3_R VFD_CLK VFD_STB VFD_DATA IR_OUT...

Page 39: ...C630 NC PAD606 PAD606 Q622 NPN_3DG3904M Q622 NPN_3DG3904M PAD602 PAD602 CON606 5pin 1 0mm CON606 5pin 1 0mm 1 1 2 2 3 3 4 4 5 5 ESD3 ESD3 2 1 ESD6 ESD6 2 1 R676 470 R676 470 R680 10K R680 10K U604 WT5700 UG321 U604 WT5700 UG321 SI 7 3 SI 8 4 SI 9 5 SI 10 6 SI 11 7 TEST 8 INT 9 VSS 10 OUT11 11 OUT10 12 OUT9 13 OUT8 14 SI 5 1 SI 6 2 OUT6 16 OUT7 15 PWMO 1 17 SDA 18 SCL 19 PWMO 0 20 OUT5 21 OUT4 22 O...

Page 40: ...PI_CLK 29 SPI_MOSI 30 GND 48 MIC_A_N 47 MIC_A_P 46 MIC_B_N 45 MIC_B_P 44 MIC_BIAS 43 GND_S 42 SPK_R_P 41 SPK_R_N 40 SPK_L_P 39 SPK_L_N 38 GND 37 LED0 36 LED1 35 VDD_CHG 34 GND 33 VDD_BAT 32 VRE_IN 31 GND 60 RF 59 GND 58 PIO8 57 PIO7 56 PIO6 55 PIO5 54 PIO4 53 PIO3 52 PIO2 51 PIO1 50 PIO0 49 C611 47pF 50V NP0 C611 47pF 50V NP0 U602B AS4558M U602B AS4558M 5 6 7 8 4 R89 NC 0 R89 NC 0 CE608 220uF 16V ...

Page 41: ...ER_VFD_CS6312EN U135 DRIVER_VFD_CS6312EN SW1 1 SW2 2 SW3 3 SW4 4 SDout 5 SDin 6 GND 7 SCLK 8 CS 9 KEY1 10 KEY2 11 KEY3 12 KEY4 13 VDD 14 SEG1 K1 15 SEG2 K2 16 SEG3 K3 17 SEG4 K4 18 SEG5 K5 19 SEG6 K6 20 SEG7 21 SEG8 22 SEG9 23 SEG10 24 SEG11 25 SEG12 26 VEE 27 SEG13 28 SEG14 29 SEG15 30 SEG16 31 G6 32 G5 33 G4 34 G3 35 G2 36 G1 37 VDD 38 LED4 39 LED3 40 LED2 41 LED1 42 GND 43 OSC 44 R190 0 R190 0 ...

Page 42: ... 1uF 50V X7R R548 220 R548 220 R543 1K R543 1K C526 0 1uF 50V X7R C526 0 1uF 50V X7R C523 NC 1000pF 1KV C523 NC 1000pF 1KV R530 22 1K 1 R530 22 1K 1 C509 220p C509 220p U509 LTV 817S B U509 LTV 817S B 1 2 4 3 Q507 PNP_MMBT8550CLT1 Q507 PNP_MMBT8550CLT1 47uF 50V CE504 47uF 50V CE504 R536 2 4K 1 R536 2 4K 1 CY501 220pF 250VAC CY501 220pF 250VAC R513 NC 2M R513 NC 2M R583 1M R583 1M R564 22K R564 22K...

Page 43: ... TP36 C160 1000pF 50V X7R C160 1000pF 50V X7R C162 0 033uF 50V X7R C162 0 033uF 50V X7R C165 0 1uF 50V X7R C165 0 1uF 50V X7R C155 0 01uF 50V X7R C155 0 01uF 50V X7R R137 3 3 R137 3 3 C140 0 01uF 50V X7R C140 0 01uF 50V X7R R147 2 2 R147 2 2 C167 0 1uF 50V X7R C167 0 1uF 50V X7R C139 0 22uF 50V X7R C139 0 22uF 50V X7R R136 2 2 R136 2 2 C141 0 47uF 63V C141 0 47uF 63V C163 0 1uF 50V X7R C163 0 1uF ...

Page 44: ...50V X7R C87 0 47uF 63V C87 0 47uF 63V C109 0 1uF 50V X7R C109 0 1uF 50V X7R C90 0 01uF 50V X7R C90 0 01uF 50V X7R C174 0 22uF 50V Y5V C174 0 22uF 50V Y5V C110 0 1uF 50V X7R C110 0 1uF 50V X7R R93 22K R93 22K C97 0 033uF 50V X7R C97 0 033uF 50V X7R R108 3 3 R108 3 3 C113 0 1uF 50V X7R C113 0 1uF 50V X7R C170 0 22uF 50V Y5V C170 0 22uF 50V Y5V C47 0 1uF 50V X7R C47 0 1uF 50V X7R L3 4coil L3 4coil 2 ...

Page 45: ...0 01uF 50V X7R C4 0 01uF 50V X7R C7 10pF 50V NP0 C7 10pF 50V NP0 TP10 TP10 C116 NC 0 1uF 50V X7R C116 NC 0 1uF 50V X7R TP7 TP7 R148 10K R148 10K R605 5 6K R605 5 6K R78 68K R78 68K R12 4 7 R12 4 7 R607 1 2K R607 1 2K TP18 TP18 R36 47 R36 47 C23 0 1uF 16V Y5V C23 0 1uF 16V Y5V R608 5 6K R608 5 6K D4 LL4148 D4 LL4148 R53 1K R53 1K R45 47K R45 47K CE2 47uF 16V CE2 47uF 16V D3 LL4148 D3 LL4148 R42 47 ...

Page 46: ...7 8 7 8 Touch Board Print layout bottom side ...

Page 47: ...7 9 7 9 Touch Board Print layout top side ...

Page 48: ...7 10 7 10 Front Control Board Print layout bottom side ...

Page 49: ...7 11 7 11 Front Control Board Print layout top side ...

Page 50: ...7 12 7 12 Power Board Print layout ...

Page 51: ...7 13 7 13 Amplifier Board Print layout bottom side ...

Page 52: ...7 14 7 14 Amplifier Board Print layout top side ...

Page 53: ... 4V 9 VFD_STB 17 12V_D 11 4 12 6V 10 VFD_DATA 18 GND 11 VFD_CLK 19 GND 12 3 3V_STBY_MCU 3 2 3 4V 20 POWER_derating 13 GND 21 WL_RST 14 12V_D 11 4 12 6V 22 WL_IRQ 15 GND 23 PDWN 16 24V_D 19 0 24 0V 24 MCU_CON_FAN 17 MIC_Detect 18 BT_STATUS 19 BT_ADUIO_EN Pin No Pin Assin Remarks 20 PIO9 1 USB_VCCF 4 75 5 25V 21 PIO11 2 USBP1 22 PIO13 3 USBM1 23 T_SDA 4 GND 24 T_SCL XP13 From Main Board Connect to A...

Page 54: ...Waveforms for measure point Waveforms for measure point 图1 XP13 1 DATA0 图2 XP13 2 LRCKL 图3 XP13 3 DATA1 图4 XP13 4 DATA2 图5 XP13 5 BCLK 图6 XP13 7 MCLK 8 2 ...

Page 55: ...Waveforms for measure point 图7 XP13 9 AMP_SCL 图8 XP13 10 AMP_SDA 图9 XP13 12 AMP_MUTE 图10 XP13 13 AMP_RST 图11 XP13 20 POWER_derating 图12 XP13 23 PDWN _ _ g 8 3 ...

Page 56: ...BLOCK DIAGRAM FOR MAIN IC MT8560 MT8560 HD SD Decode 810MHz ARM11 400MHz AudioDSPx3 HDMI 1 4 Ethernet OPU DDR3 256 384MB NAND 1GB USB 2 CH 7 1 CH HDMI Component CVBS Ethernet Audio DAC S PDIF DVO Motor Driver 9 1 ...

Page 57: ...10 1 10 1 Exploded View for HTB5540D 12 94 93 ...

Page 58: ...10 2 10 2 Exploded View for HTB5540D 51 98 ...

Page 59: ...ersion 1 0 γ Initial Release for HTB5540D 12 Version 1 1 γ Initial Release for HTB5540D 51 94 98 93 and correct the method of software upgrade by WK1312 Version 1 2 γ Correct the photo on cover Specifications DFU by WK1317 ...

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