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GC9920

11-19

PANEL RIGHT ASSY 25

REED SWITCH ASSY 29

IRON SLIDING TRAY ASSY 30

STEAMER ASSY  47

Remove 

screw S2

Remove 

screws T3, T4, T11, T12

Disassemble 

PANEL RIGHT ASSY 25

Disconnect 

quick-connector W10 on STAND 

 ELECTRONICS 

37

Disassemble 

REED SWITCH ASSY 29

Release 

catch at bottom of IRON SLIDING TRAY 

 ASSY 

30

Pull out completely 

IRON SLIDING TRAY ASSY 30

Remove 

T5, T6, T7, T8

Disassemble 

Boiler compartment

Disconnect 

steam hose of HOSE CORD STEAMER 48 

 on 

EV1

Disconnect 

steamer Earth & quick-connectors L2, N2, 

 

W2 on STAND ELECTRONICS 37

Disassemble 

STEAMER ASSY 47

IRON ASSY  43

HOSE CORD IRON 46

Remove 

screw W

Disassemble 

Backplate

Disconnect 

quick-connectors of HOSE CORD IRON 46 

 

at iron rear

Disassemble 

IRON ASSY 43

SOLEPLATE ASSY  44

IRON ELECTRONICS 45

Disassemble 

Inlay

Remove 

screws X1 - X3

Disassemble 

IRON ELECTRONICS 45

Remove 

screws Y1 - Y3

Disassemble 

Housing

Remove 

screws Z1 - Z3

Disassemble 

Cover

Disassemble 

SOLEPLATE ASSY 44

PANEL FRONT BOTTOM 26

WIRE ASSY

LED - RINSE TANK 40

WIRE ASSY

RINSE TANK SWITCH 42

CHASSIS BOILER ASSY 49

PUMP ASSY  50

ELECROVAVLE 51

Remove 

RINSE TANK ASSY 35

Disassemble 

PANEL FRONT BOTTOM 

Disassembly tip

:

Release 2x catches at the bottom of boiler chassis by inserting 
2x screws (M4x8) into the holes located at Loc 2 & Loc 3

Refer following diagram.

Lock 2

Lock 3

Boiler chassis

Disconnect 

3-pole cable W12 and 4-pole cable W13

Disconnect 

boiler Earth, W6, W9, W11

Disconnect 

steam hoses & connections on 

 

ELECTROVALVE 51 (EV1, EV2, EV3)

Disconnect 

De-air tube, Inlet tube, Safety cap

Remove 

Screws a1 & a2

Release 

2x catches at the Boiler chassis

Release
catch

Release
catch

Pull out
chassis

Boiler
chassis

a1

a2

Pull out 

CHASSIS BOILER ASSY 49

Disassemble 

WIRE ASSY LED - RINSE TANK 40

Disassemble 

WIRE ASSY RINSE TANK SWITCH 42

Disassemble 

PUMP ASSY 50

Disassemble 

ELECTROVALVE 51

DISASSEMBLY ADVICE - STAND

Summary of Contents for GC9920

Page 1: ... on switch cum steamer ready lamp Steamer ready in 2 mins Auto shut off in 5 mins Suction blowing button for active board Steam trigger Steamer hose cord 1 8 m Ironing Board Non scorch board cover Active passive boards Longer portion is the Active board Special shape on Active board for shirt blouse Refresh button on Active board for refresh mode Auto shut off in 10 mins Heater on Active board Bi ...

Page 2: ...heating during use For optimized performance of the appliance fan is permanently on during use Refresh mode During refresh mode warm air blows out from the air vent at the side of the active board housing The refresh mode runs for 10 mins then switches off automatically You can repeat the refreshing by pressing the refresh button again Automatic calc cleaning system When the power on light blinks ...

Page 3: ...p Replace with new BOARD STICKER 14 after reassembling BOARD HOUSING ACTIVE 7 BOARD HEATER 1 BOARDTCO FUSE 2 Remove heater terminal connections D1 D2 Unbend heater tabs E1 E7 Disassemble Board heater Disassembly tip Do not over bend heater tabs to prevent breakage Reassembly tip The slot holes on the heater tab board frame are for riveting Use rivets SUS dia 3 2 x 6 35 rivet gun when reassembling ...

Page 4: ...026 25880 4239 021 33280 4239 026 22810 4239 026 25900 4239 016 82220 4239 021 49080 Board heater TCO Fuse board Fan grille Purple Fan grille Blue Fan gasket Fan assy Fan Anti scorch board cover Board housing active Purple Board housing active Blue Button tilt Dark grey Rod hanger Knob flap Dark grey Flap Dark grey Cover button refresh Purple Cover button refresh Blue Button refresh assy Board sti...

Page 5: ...EXPLODEDVIEW IRONING BOARD 2 1 57 11 14 9 12 7 6 8 4 5 3 D1 C3 C1 B12 B11 B10 B9 B8 B7 F2 F1 B15 B16 B17 B18 B19 B20 Heater tab positions C2 A1 A4 H1 G2 G1 H2 D2 E1 E7 E3 E5 E2 E4 E6 B6 B5 B4 B13 B14 B3 B2 B1 13 10 ...

Page 6: ...le cable W4 2 pole cable W5 Quick connectors L3 N3 Earth Board heater on STAND LECTRONICS 37 Undress the disconnected wires so that their ends are hanging freely from position Loc 1 Loc 1 Remove screw M5 Press HANDLE LIFT LEFT 18 HANDLE LIFT RIGHT 19 Pull upwards IRONING BOARD MOVING COLUMN assy detaching completely from the Stand Place IRONING BOARD MOVING COLUMN upside down lying flat on ironing...

Page 7: ...e PLATE PIVOT FLANGE LEFT 16 Disassemble PLATE PIVOT FLANGE RIGHT 17 Remove screws K1 K2 Disassemble HANDLE LIFT LEFT 18 Disassemble HANDLE LIFT RIGHT 19 Remove T10 Torx screws L1 L8 Cut 3x cable ties to free the wires on MOVING COLUMN ASSY 15 Disassemble MOVING COLUMN ASSY 15 ...

Page 8: ... 19 4239 020 01350 4239 020 02511 4239 026 22920 4239 026 22930 4239 026 22940 4239 026 22950 Moving column assy Moving column assy Plate pivot flange left Dark grey Plate pivot flange right Dark grey Handle lift left Dark grey Handle lift right Dark grey By order Note Please order part with when servicing product which has date code wk934 changed ...

Page 9: ...ASSEMBLY ADVICE MOVING COLUMN Remove screws Q1 Q2 Disassemble SPRING LIFT COLUMN ASSY 27 FOOT ASSY 28 Remove screws R1 R4 Disassemble FOOT ASSY PANEL LEFT ASSY 24 SMPS 36 STAND ELECTRONICS 37 WIRE ASSY LED STANDBY 39 WIRE ASSY LED WATERTANK 41 Remove screw S1 Remove screws T1 T2 T9 T10 Disassemble PANEL LEFT ASSY 24 Disconnect quick connector W7 on STAND ELECTRONICS 37 Remove LED cover Disassemble...

Page 10: ...and Black W8 Rinse tank LED Red and Black W6 Reed Switch White W10 Steamer Neutral Blue N2 Iron Neutral Blue N1 Iron Live Brown L1 Iron Comm Black W1 Thermistor Blue and Orange W11 Fan 4x wire Red W4 Standby LED Blue and Black W7 Cord winder Neutral Blue N5 Cord winder Live Brown L5 SMPS 24V 5V 4 x wire Black W3 ABC brown red and blue is a 3 pole connector to connect to boiler side W12 DEFG white ...

Page 11: ... ELECTRONICS 45 Remove screws Y1 Y3 Disassemble Housing Remove screws Z1 Z3 Disassemble Cover Disassemble SOLEPLATE ASSY 44 PANEL FRONT BOTTOM 26 WIRE ASSY LED RINSETANK 40 WIRE ASSY RINSETANK SWITCH 42 CHASSIS BOILER ASSY 49 PUMP ASSY 50 ELECROVAVLE 51 Remove RINSE TANK ASSY 35 Disassemble PANEL FRONT BOTTOM Disassembly tip Release 2x catches at the bottom of boiler chassis by inserting 2x screws...

Page 12: ... and N1 N2 N3 or 2 Probe at connector 9019 between VDD and GND 5 V DC 2 5 V DC 1 N3 N2 N1 4 3 Check for AC power supply to Iron unit between L1 and N1 220 240 V AC 4 4 Check for AC power supply to Steamer unit between L2 and N2 220 240 V AC Steamer 220 240 V AC N2 N1 L1 L2 Iron 220 240 V AC 5 1 The calc clean process will automatically activate after 3 5 hrs of steaming In terms of product usage t...

Page 13: ...der EU Auto cord winder EU Auto cord winder Swiss Auto cord winder UK SIN Auto cord winder Australia Pos Service code Description 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 56 4239 017 74220 4239 017 75670 4239 017 74210 4239 017 11280 4239 017 74230 4239 017 11290 4239 017 74240 4239 020 01160 4239 020 02471 4239 020 01600 4239 020 02561 4239 020 02160 4239 021 41290 4239 021 33860 4239 021 ...

Page 14: ...RD HEATER PUMP IRON E VALVE STEAMER E VALVE RINSE E VALVE MAINS PLUG 24 V DC GND DIR Sig PWM Sig STEAMER CORD L N E COMM 4x Conductor IRON CORD L N E COMM 4x Conductor 24 V DC 5 V DC 2x GND 4x Conductor L N 2x Conductor 4x Conductor L N 2x Conductor 3x Conductor Note CONN means Signal wire ...

Page 15: ...01 R3 9001 R2 9001 R1 9012 R4 PUMP 9012 R3 EV3 9012 R2 EV2 9012 R1 EV1 9017 9022 9016 9023 9018 STAND PCB 9013 4239 017 7415 4239 021 3429 4239 021 3427 R Refresh Sw R EARTH BD HEATER 23 4239 017 7418 16 4239 017 7412 18 4239 017 7406 4239 017 7428 28 M tact FUSE1 FUSE2 FAN L SOLDER SOLDER 4PH F4 8 F4 8 F4 8 F4 8 F4 8 14 4239 017 7420 15 4239 017 7419 M4 8 M4 8 EARTH DAISY CHAIN F4 8 M4 8 F4 8 M4 ...

Page 16: ... 19 EXPLODEDVIEW STAND 21 39 36 37 30 35 52 54 23 27 24 26 34 29 LED cover U V R1 R2 R3 R4 32 31 33 53 38 22 28 25 Q1 Q2 S2 M1 M2 N2 N1 T6 T5 T11 T12 N4 N6 N5 N3 M3 M4 T3 T1 T2 T4 T8 T7 T10 T9 41 P1 P3 P2 S1 M5 ...

Page 17: ...GC9920 17 19 EXPLODEDVIEW IRON ASSY Inlay 45 44 43 46 Cover X2 X3 Y2 Y3 W X1 Z3 Z2 Y1 Backplate Housing Z1 ...

Page 18: ...GC9920 18 19 EXPLODEDVIEW STEAMER 48 47 ...

Page 19: ...GC9920 19 19 EXPLODEDVIEW BOILER 51 20 49 50 56 40 42 Safety cap Inlet tube EV3 EV2 EV1 Rinse outlet tube De air tube Braided tube ...

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