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GC7530

7-8

•  Due to the high wattage of the iron, only the specified cord set must be used.

•  Should damage be observed on the 

HOSE-CORD ASSY

 or 

CORDSET 55

, they must be replaced. 

Continued usage is not allowed.

•  When replacing the 

MICROSWITCH ASSY  9

, please dress the 2 attached wires such that they are free of tension. 

Pulling force on the wires may affect the steam triggering.

•  To avoid damage to the sealing & components of the 

BOILER ASSY  38

NEVER

 clean the boiler assy with vinegar, 

descaling agent or other corrosive chemicals.

• When replacing 

ELECTROVALVE 40

 or 

PUMP ASSY  45

, please be reminded to apply loctite at the joints for good 

sealing.

•  After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulations 

as laid down & officially established at this moment.

•  The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.

1. Soleplate temperature

Check that soleplate temperature is within IEC requirement.

Measure the temperature of the soleplate after the iron has reached steady state i.e connected to the mains for at least 
15 minutes.  The table below shows the temperature requirement.

Marking

Soleplate temperature (Deg C)

Material, for example

Test-
point

==

Minimum

Maximum N Tolerance

 (1 

dot)

 70

120

 95 

 25

Acetate, elastane, polyamide, polyproylene

••

 (2 

dots)

100

160

130 

 30

Cupro, polyester, silk, triacetate, viscose, wool

•••

 (3 dots)

140

210

175 

 35

Cotton, linen

2. Leakage current

Check that leakage current is within IEC requirement.

Measure leakage current between LIVE/NEUTRAL & EARTH.
IEC requirement is that at 230 V supply, the EARTH leakage current must be less than 0.75 mA.

3.  Water leakage / Functionality

Check that there is no water leakage from any part of the product during operation.

Check that the functionality of the product (product dependent) eg. steaming, variable steam, SOS, ASO etc is working 
properly.

4. Loose part

Check that there are no loose parts eg. extra screw in the product that can cause short-circuit or product malfunction.

REPAIR INSTRUCTIONS

Summary of Contents for GC7530

Page 1: ...ce suppression on radio and TV After the product has been repaired it should function properly and has to meet the safety requirements as officially laid down at this moment TECHNICAL INFORMATION Voltage 220 240V Frequency 50 60 Hz Power Iron 800 W Boiler 1370 W Product dimension 42 9 x 40 x 20 6 cm Weight of iron 1 2 kg Weight of iron base 4 5 kg Water advice If the tap water in your area is very...

Page 2: ...g 2 Wiring at rear HOUSING Part 2 INLAY 17 STEAM LOCK 13 LAMP ASSY 8 MICROSWITCH ASSY 11 TRIGGER 12 THERMOSTAT DIAL ASSY 15 HOUSING PRINTED 10 SOLEPLATE COVER 6 THERMOSTAT BUSH 9 BRAIDED RUBBER HOSE 3 SOLEPLATE ASSY 1 Remove Screw A Disassemble BACKPLATE 18 Release Inlay rear catch Disassemble INLAY 17 Disassemble STEAM LOCK 13 Disassemble MICROSWITCH ASSY 11 Remove Screw C Disassemble TRIGGER 12 ...

Page 3: ...015 59301 4239 010 10281 4239 015 70153 4239 026 48361 Soleplate assy 230V Braided rubber hose Hose clip braided rubber hose Ryton ring Soleplate cover Steamglide Non SOS Purple 8 9 10 11 12 4239 021 36861 4239 026 13222 4239 021 68841 4239 021 31793 4239 026 48371 Lamp mounted assy Thermostat bush Housing printed Microswitch assy Trigger Fuchsia 13 14 15 17 18 4239 026 48561 4239 010 09293 4239 0...

Page 4: ...GC7530 4 8 A S N L E B1 B2 D3 E2 D2 D1 E1 E3 C 13 14 17 11 10 6 4 9 1 3 12 15 18 19 5 8 EXPLODEDVIEW IRON ...

Page 5: ...G 50 Remove Screws K1 K2 K3 K4 Disconnect INLETTUBE PUMP Disconnect DE AIRTUBE Disassemble WATERTANK ASSY 34 Disassemble BRAIDED RUBBER HOSE BOILER Disassemble PUMP ASSY 45 Remove Torx screws L1 L2 L3 Disassemble TOP SPACER Disassemble BOILER ASSY 38 DISASSEMBLY ADVICE STAND PARTS LIST STAND Note For Pos 45 please replace both components together when either one is faulty The 2 components come as ...

Page 6: ...GC7530 6 8 F1 K1 K2 K4 K3 F2 G F3 40 56 38 42 36 52 50 65 L2 L3 L1 30 34 Clamping plate 33 H1 H2 37 J1 J2 45 55 Cord clamp 43 EXPLODEDVIEW STAND ...

Page 7: ...1 Soleplate temperature Check that soleplate temperature is within IEC requirement Measure the temperature of the soleplate after the iron has reached steady state i e connected to the mains for at least 15 minutes The table below shows the temperature requirement Marking Soleplate temperature Deg C Material for example Test point Minimum Maximum Nominal Tolerance 1 dot 70 120 95 25 Acetate elasta...

Page 8: ...GC7530 8 8 Single wire connector BLACK BLACK A LIGHT GREY Dual wire connector Pump Assy Wire connections Connector positions in DOTTED circle cannot be interchanged REPAIR INSTRUCTIONS ...

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