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2005-06-27  

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2.4 CMOS 

SENSOR 

The Dica 220 uses a monochrome sensor IBIS5A-1300 
from FillFactory. This sensor is specially designed for 
industrial machine vision, because it has both a rolling and 
a synchronous shutter. High dynamic range scenes can be 
captured using the double or multiple slope functionality. 
 
Depending on the mode of operation, the following main 
features are available: 

• 

1280 x 1024 Pixels 

• 

10 bit 40 MHz sample ADC resolution 

• 

2/3” sensor 

• 

One region of interest (ROI) 

• 

Programmable ROI dimensions 

• 

Programmable exposure time 

• 

10, 20 or 40 MHz pixel clock 

• 

Full Frame rate: 

FrameGrabber mode

: 4 frames per second (when a  

100 Mbit/s Ethernet connection is used) 

Embedded mode

: 27 frames per second 

• 

Optical dynamic range 64 dB in single slope,  
up to 100 dB in multi slope. 

• 

Decimation factor 2 for higher frame rates of sub- 
sampled images 
 

Besides the quality of the CMOS sensor, the illumination 
and the optical path determine the image quality and 
corresponding measurement accuracy. When any of these 
elements has a bad quality or performance, the resulting 

image which will be used for processing will / can have 
distortions. 
 
The CMOS sensor quality can not be influenced by the 
user. The quality of the illumination and the used optics on 
the other hand is completely the responsibility for the user  
of the Dica 220. Always use illumination and optical 
elements of a good quality with respect to the required 
accuracy. 
 
One aspect related to the optical path to the CMOS sensor 
is the cleanness of the sensor itself. During the production 
of the Dica 220 special account is taken with respect to the 
cleanness of the sensor. However when you remove the 
sensor protection cap from the Dica 220 front end prior to 
the mounting of a lens, the sensor can attract some dust or 
dirt. This can affect the image captured with the Dica 220. 
Therefore remove the sensor protection cap only in a clean 
environment by holding the Dica 220 with the sensor facing 
down. After removing the sensor protection cap inspect the 
cleanness of the sensor and immediately attach the 
required lens to the Dica 220. 
When contamination is detected on the glass in front of the 
sensor it can be removed by applying dry compressed air 
to the sensor. When this doesn't clear the contamination 
the dry compressed air can be combined with wiping the 
glass with lens tissues. Because of the glass you don’t 
have to be afraid of damaging the sensor. 
 
Always keep the Dica 220 facing down when you have the 
protection cap removed. 

Summary of Contents for Dica 220

Page 1: ...Industrial Vision Dica 220 Digital Camera 12NC 8122 410 5904 0 Hardware Manual Philips Applied Technologies ...

Page 2: ...out the written consent of the copyright owner The information in this publication is furnished for guidance and with no guarantee as to its accuracy or completeness Philips Applied Technologies does not assume liability for any consequences of its use specifications and availability of goods mentioned in it are subject to change without notice Microsoft Windows Windows NT Windows 2000 Windows XP ...

Page 3: ...ONNECTOR 4 2 3 1 Power supply 4 2 3 2 External Reset 4 2 3 3 RS232 4 2 4 CMOS SENSOR 5 2 5 POWERING UP 6 2 5 1 IP Number 6 2 5 2 System LED 6 3 SOFTWARE INSTALLATION 8 ETHERNET CONFIGURATION 9 3 1 TCP IP 9 3 2 Configuring TCP IP 9 3 3 Port Number 9 3 4 Special configurations 9 3 5 Firewall 11 3 6 Default Configuration 11 4 MECHANICAL INTERFACE 12 5 TROUBLE SHOOTING 13 ...

Page 4: ...5 1 KNOWN PROBLEMS USING THE DICA 13 5 2 SUPPORT CHANNELS 13 6 TECHNICAL SPECIFICATION 14 ...

Page 5: ... and the processor and sensor features of the Dica 220 The last chapter is an overview of the technical specification of the camera 1 2 SUPPLIED PARTS The supplied equipment is delivered in a cardboard box and comprises the following One Dica 220 camera with a sensor pollution protection cap One hardware manual this document If any of these items is not included notify your supplier immediately No...

Page 6: ... called 10BaseT for 10Mbs or 100BaseT for 100Mbs connection is used For this link the PC must be equipped with an Ethernet Controller To connect one single Dica 220 directly to a PC only a UTP cross cable is required In order to be able to control multiple Dica 220 cameras adequate knowledge of how an Ethernet network has to be configured is required This manual assumes the reader has this knowled...

Page 7: ...ed The trigger and flash connector at the backside of the Dica 220 is a Hirose connector type HR10A 7R 6SB The counterpart cable part must be HR10A 7P 6P Also check our website for available accessories that can be used to connect the camera to your system 4 5 6 3 2 1 Figure 2 3 Dica 220 Trigger Flash connector Pin Function 1 Trigger Ground 2 Trigger input 3 Flash 1 output 4 Flash 2 output 5 NC 6 ...

Page 8: ...nformation for each category is given 2 3 1 Power supply The Dica 220 is powered by connecting the external power pin 1 to the pole and pin 6 to the ground of a power supply The voltage must be in the range 10 24 volts but is typically 24 Volt 2 3 2 External Reset The external reset input is connected to an onboard opto coupler This opto coupler is 24 Volt compatible A pushbutton connected between...

Page 9: ...quality can not be influenced by the user The quality of the illumination and the used optics on the other hand is completely the responsibility for the user of the Dica 220 Always use illumination and optical elements of a good quality with respect to the required accuracy One aspect related to the optical path to the CMOS sensor is the cleanness of the sensor itself During the production of the ...

Page 10: ... set directly in the camera 4 Local IP address default enabled When all previous options fail the camera will create an IP address based on the device ID of the camera Because the device ID is in the range 1 127 this results in an IP address in the range 192 168 10 1 to 192 168 10 127 When more than one Dica 220 camera has the same device ID then this will result in the two cameras having the same...

Page 11: ...ge 7 illuminate green If after this test the System LED is blinking red check chapter 5 for possible causes For a more detailed description of the System LED check the User Manual of the supporting software packages ...

Page 12: ...bedded TriMedia platform For running embedded Rhapsody applications a Rhapsody Runtime License must be purchased separately Promise The Dica 220 is also supported by Promise an add on library for National Instruments LabVIEW Using graphical representations for functions the application designer can create a program capable of executing a complex vision task Clicks The Dica 220 is also supported by...

Page 13: ... protocol and click the Properties button In the general tab there are two options available The option Obtain an IP address automatically is used when a DHCP server is available on the network that distributes IP addresses contact your network administrator for this The second option allows you to fill in the IP address when DHCP is not used In the IP address range there is one range that can be ...

Page 14: ...e of the LAN or when broadcasting is disabled In these cases the detection of a camera can be forced by specifying the device ID the camera type and its IP address In the given example RapEthernet ini file there are two camera s configured Camera One gets device ID 1 and camera two gets device ID 4 These device IDs need to correspond with the actual device IDs of the cameras Then for each device a...

Page 15: ... the PC and the camera then this firewall needs to be configured properly otherwise no connection with the camera is possible Both the IP address and the TCP and UDP ports 3813 need to be enabled When a software firewall on the PC is used at the first connection to a camera a pop up dialog is displayed Allowing the connection will configure the access to the camera When using another firewall read...

Page 16: ...pped onto a fixed ring 28mm H7 The sensors optical axis is adjusted with respect to the centre of the C mount interface The sensor rotation is aligned to be parallel with the bottom of the housing the two M3x5 screw holes Ø28 mm H7 2x M3 x 5 21 0mm 2 3 CMOS sensor C mount M 23 2 47 0mm 35 0mm Figure 4 1 Dica 220 front view 47 0mm 86 0mm 4 9 28 0mm 21 0 M3 x 3mm M3 x 5mm 7 5 55 0 13 5 Figure 4 2 Di...

Page 17: ...ith the sensor facing down After removing the sensor protection cap inspect the cleanness of the sensor and immediately attach the required lens to the Dica 220 In case of a red blinking System LED see 2 HARDWARE during the boot sequence one of the following files are probably missing on the flash file system RapDB220Lcm rbf or the appropriate license file Rhapsody key The last file is required wh...

Page 18: ...V 10 active level Trigger input 24V 10 active level Delay and duration programmable Both 0 131070 µs in steps of 2 µs Input current Typical 6 mA at 24V Outputs Flash output 2x 24V level 10 Delay duration programmable Both 0 65535 µs Level programmable Output current Typical 7 mA Max 10 mA RS 232 Interface Handshake None Maximum Baudrate 115200 Environmental Dica 220 complies to EFT immunity IEC100...

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