PRACTICAL SERVICE PRECAUTIONS
IT MAKES SENSE TO AVOID EXPOSURE TO ELECTRICAL SHOCK.
While some sources are
expected to have a possible dangerous impact, others of quite high potential are of limited current and are
sometimes held in less regard.
ALWAYS RESPECT VOLTAGES.
While some may not be dangerous in themselves, they can cause
unexpected reactions – reactions that are best avoided. Before reaching into the powered color TV set, it is
best to test the high voltage insulation. It is easy to do, and is just a good service precaution.
BEFORE POWERING UP THE TV WITH THE BACK OFF
(or on a test fixture), attach a clip lead to
the CRT DAG ground and to a screwdriver blade that has a well insulated handle. After the TV is powered
on and high voltage has developed, probe the anode lead with the blade, starting at the bottom of the High
Voltage Transformer (flyback – IFT). Move the blade to within two inches of the connector of the CRT.
IF
THERE IS AN ARC, YOU FOUND IT THE EASY WAY, WITHOUT GETTING A SHOCK!
If
there is an arc to the screwdriver blade, replace the High Voltage Transformer or the lead, (if removable)
whichever is causing the problem.
PICTURE TUBE REPLACEMENT PROCEDURE
Note: a. Two (2) people are required to handle this picture tube.
b. Safety Glasses must be worn during this procedure or whenever directly handling a picture tube.
c. Take care in each step not to damage the CRT or the cabinet.
1. Remove the Chassis and the CRT Socket Board Module from the cabinet.
2. A furniture pad or blanket should be positioned on the floor to support only the CRT Face. This pad or
blanket should be high enough to keep the CRT Face approximately 12 to 14 inches off the floor.
3. Using two people, place the cabinet in a front down position with the CRT Face on the pad or blanket.
4. Place padded blocks under each corner of the cabinet to keep it from rocking.
5. Remove the four screws, at the corners of the CRT.
6. With two people lowering the cabinet to the floor, leave the CRT elevated by the pad or blanket.
Note: Take care not to grasp the neck of the CRT during this procedure, as it is extremely fragile.
7. Two (2) people may then lift the CRT from the cabinet.
8. Remove the degaussing coil from the defective CRT and mount on the replacement. Take care to
maintain the exact shape and fit.
To install the new CRT, reverse steps 1 to 7.
Summary of Contents for 7592
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Page 10: ...GENERAL INFORMATION Typical Models Standard Screen Model 27PT71 Flat Screen Model 27PT91 ...
Page 13: ...CBA Location Guide ...
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Page 45: ...Option Codes for Single Tuner PIP and 2 Tuner PIP ...
Page 46: ...Option Codes for Models Without PIP ...
Page 47: ...Option Codes for Double Window ...
Page 50: ...Small Signal Panel PCB Test Point Guide ...
Page 55: ...SAM Screen and Menu Structure ...
Page 90: ...Wiring Diagrams ...
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Page 92: ...Block Diagrams ...
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Page 96: ...27H8 7592 ...
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Page 98: ...27H8 7592 ...
Page 99: ...27H8 7592 ...
Page 100: ...27H8 7592 ...
Page 101: ...27H8 7592 ...
Page 102: ...All Models 7592 H8 Chassis Circuit Board Location Guide ...
Page 103: ...All Models 7592 LSP Panel Power Supply A1 ...
Page 104: ...All Models 7592 LSP Panel Line Deflection A2 ...
Page 105: ...All Models 7592 LSP Panel Frame Deflection A3 ...
Page 106: ...All Models 7592 LSP Panel Tuner A4 ...
Page 107: ...All Models 7592 LSP Panel Cinch A5 ...
Page 108: ...All Models 7592 LSP Panel Audio A6 ...
Page 109: ...All Models 7592 LSP Panel Front Control Rotation Headphone A7 ...
Page 110: ...All Models 7592 CRT Panel B ...
Page 111: ...All Models 7592 SSB Panel IF Video Sync Chroma C1 ...
Page 112: ...All Models 7592 SSB Panel Video Features C2 ...
Page 113: ...All Models 7592 SSB Panel Microcontroller C3 ...
Page 114: ...All Models 7592 SSB Panel Memory C4 ...
Page 115: ...All Models 7592 SSB Panel Audio Processing C5 ...
Page 116: ...All Models 7592 SSB Panel Audio Processing C6 ...
Page 117: ...All Models 7592 SSB Panel SSB Conector C7 ...
Page 118: ...All Models 7592 Side Jack Panel D Top Control Panel E ...
Page 119: ...All Models 7592 Double Window Panel Control F1 Tuner Panel F2 ...
Page 120: ...All Models 7592 Double Window Panel I O Processing F3 ...
Page 121: ...All Models 7592 Double Window Panel IF Video Sync F4 ...
Page 122: ...All Models 7592 Double Window Panel V Chip Processor F5 NV ROM F6 ...
Page 123: ...All Models 7592 DC Shift DAF Panel G ...
Page 124: ...All Models 7592 M Link Interface Matrix Surround I ...
Page 125: ...All Models 7592 Front Interface Panel J ...
Page 126: ...All Models 7592 Guide Plus Panel K1 ...
Page 127: ...All Models 7592 Guide Plus Panel K2 ...
Page 128: ...All Models 7592 2nd Front End PIP Panel L1 ...
Page 129: ...All Models 7592 PIP Color L2 ...
Page 130: ...All Models 7592 Front Interface Headphone Panel Q ...
Page 131: ...All Models 7592 DAF Panel Inner Pin Cushion Correction Panel W ...
Page 132: ...All Models 7592 A Large Signal Panel PCB Top View ...
Page 133: ...All Models 7592 A Large Signal Panel PCB Bottom View ...
Page 134: ...All Models 7592 B CRT Panel PCB Top View ...
Page 135: ...All Models 7592 B CRT Panel PCB Bottom View ...
Page 136: ...All Models 7592 C Small Signal Panel PCB Top View ...
Page 137: ...All Models 7592 C Small Signal Panel PCB Bottom View ...
Page 138: ...All Models 7592 D Side Jack Panel E Top Control Panel Top View ...
Page 139: ...All Models 7592 D Side Jack Panel E Top Control Panel Bottom View ...
Page 140: ...All Models 7592 F Double Window PIP Panel PCB Top View ...
Page 141: ...All Models 7592 F Double Window PIP Panel PCB Bottom View ...
Page 142: ...All Models 7592 G DC Shift DAF Panel Top View only ...
Page 143: ...All Models 7592 I M Link Interface Matrix Surround Top View ...
Page 144: ...All Models 7592 I M Link Interface Matrix Surround Bottom View ...
Page 145: ...All Models 7592 J Front Interface Panel PCB Top View only ...
Page 146: ...All Models 7592 K Guide Plus Panel PCB Top View only ...
Page 147: ...All Models 7592 L 2nd Front End PIP Panel PCB Top View ...
Page 148: ...All Models 7592 L 2nd Front End PIP Panel PCB Bottom View ...
Page 149: ...All Models 7592 Q Front Interface Headphone PCB Top View ...
Page 150: ...All Models 7592 Q Front Interface Headphone PCB Bottom View ...
Page 151: ...All Models 7592 W DAF Panel Inner Pin Cushion Correction Panel PCB ...
Page 152: ...MAIN CABINET EXPLODED VIEW ...