background image

 

17

Round Correction Factors 

Corrections

 

to

 

be

 

added

 

to

 

test

 

results

 

in

 

the

 

following

 

scales

 

for

 

various

 

diameter

 

parts.

 

Corrections to be added to Rockwell C, A and D values 

 

Diameter

 

of

 

Convex

 

Cylindrical

 

Surfaces

 

Hardness

 

Reading

 

¼”

 

6.4mm

 

3/8”

 

10mm

 

½”

 

13mm

5/8”

 

16mm

¾”

 

19mm

7/8”

 

22mm

1”

 

25mm

 

1

1/4”

 

32mm

 

1

1/2”

38mm

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 

Corrections to be added to Rockwell B, F and G values 

 

Diameter

 

of

 

Convex

 

Cylindrical

 

Surfaces

 

Hardness

 

Reading

¼”

 

6.4mm

 

3/8”

 

10mm

½”

 

13mm

5/8”

 

16mm

¾”

 

19mm

7/8”

 

22mm

 

1”

 

25mm

 

 

 
 
 
 
 
 
 
 
 
 
 
 

20 
25 
30 
35 
40 
45 
50 
55 
60 
65 
70 
75 
80 
85 
90 

6.0 
5.5 
5.0 
4.0 
3.5 
3.0 
2.5 
2.0 
1.5 
1.5 
1.0 
1.0 
0.5 
0.5 
0.5 

4.5 
4.0 
3.5 
3.0 
2.5 
2.0 
2.0 
1.5 
1.0 
1.0 
1.0 
0.5 
0.5 
0.5 

3.5 
3.0 
2.5 
2.0 
2.0 
1.5 
1.5 
1.0 
1.0 
1.0 
0.5 
0.5 
0.5 
0.5 

2.5 
2.5 
2.0 
1.5 
1.5 
1.0 
1.0 
1.0 
0.5 
0.5 
0.5 
0.5 
0.5 


2.0 
2.0 
1.5 
1.5 
1.0 
1.0 
1.0 
0.5 
0.5 
0.5 
0.5 
0.5 
0.5 


1.5 
1.5 
1.5 
1.0 
1.0 
1.0 
0.5 
0.5 
0.5 
0.5 
0.5 
0.5 



1.5 
1.0 
1.0 
1.0 
1.0 
0.5 
0.5 
0.5 
0.5 
0.5 
0.5 




1.0 
1.0 
1.0 
0.5 
0.5 
0.5 
0.5 
0.5 







1.0 
1.0 
0.5 
0.5 
0.5 
0.5 
0.5 








10 
20 
30 
40 
50 
60 
70 
80 
90 

100 

12.5 
12.0 
11.0 
10.0 

9.0 
8.0 
7.0 
6.0 
5.0 
4.0 
3.5 

8.5 
8.0 
7.5 
6.5 
6.0 
5.5 
5.0 
4.0 
3.5 
3.0 
2.5 

6.5 
6.0 
5.5 
5.0 
4.5 
4.0 
3.5 
3.0 
2.5 
2.0 
1.5 

5.5 
5.0 
4.5 
4.5 
4.0 
3.5 
3.0 
2.5 
2.0 
1.5 
1.5 

4.5 
4.0 
4.0 
3.5 
3.0 
3.0 
2.5 
2.0 
1.5 
1.5 
1.0 

3.5 
3.5 
3.5 
3.0 
2.5 
2.5 
2.0 
2.0 
1.5 
1.5 
1.0 

3.0 
3.0 
3.0 
2.5 
2.5 
2.0 
2.0 
1.5 
1.5 
1.0 
0.5 

Summary of Contents for 900-365

Page 1: ...365 900 366 Digital Rockwell Hardness Testers Instruction Manual 21 Industrial Ave Upper Saddle River NJ 07458 Tel 201 962 7373 Fax 201 962 8353 E Mail info phase2plus com Web Site http www phase2plus...

Page 2: ...methods 4 5 1 Testing preparation 4 5 2 Test parameters setting 5 5 2 1 Scale selection 5 5 2 2 Load dwell setting 6 5 2 3 Auxiliary functions 6 5 2 4 Communication status setting 9 5 2 5 Buzzer for k...

Page 3: ...2 Do Not Discard Shipping Crate as This May be Needed for Future Transportation Use adjustable feet to level the machine Be sure to lock nuts when completed...

Page 4: ...3 The weights must sit flush in the groove of the support saddle The two pins in the weights should be symmetric Don t turn in any other direction...

Page 5: ...hould unobstructed while taking a test The chart above explains which weights get supported when taking a particular Rockwell test Rockwell B Indentor 1 16 Carbide Ball Rockwell C Indentor Diamond Inc...

Page 6: ...load 98 1N 10kgf Total test force 588 4N 60kgf 980 7N 100kgf 1471N 150kgf Scales HRA HRB HRC HRD HRE HRF HRG HRH HRK HRL HRM HRP HRR HRS HRV Load cycle 3 8s Load dwell duration 2 50s Resolution 0 1HR...

Page 7: ...arbide ball indenter 1 120 cone diamond indenter 1 Mounting screws for indenter 2 Flat anvil 1 V shape anvil 1 Power supply plug 1 Screwdriver 1 Dust cover 1 3 2 Structure schematic diagram 1 screen a...

Page 8: ...l within 1mm m then lock the nuts Note This is very important The load change will be affected if the machine is not leveled properly Figure 4 1 4 4 For installation open the upper cover and back cove...

Page 9: ...5 For 900 366 Only...

Page 10: ...uirements following procedures should be observed if the modification is necessary 5 2 Test parameters setting Press Setup key figure 5 2 1 will be shown on the display the parameter setting is ready...

Page 11: ...ions which can be used individually multi selected or all selected Press Setup key then Press or key to move cursor to 3 in figure 5 2 1 press key then the cursor will move to the position of and chan...

Page 12: ...culate the average X standard deviation S maximum Max minimum Min and the range R as figure 5 2 8 showing after the hand wheel had been unloaded by turning in anti direction Of which the mean value st...

Page 13: ...as been set to take As figure 5 2 6 the hardness value measured is 59 9HRC conversion value is 696HV Each change is performed within the applicable scope when change is possible E will be shown on the...

Page 14: ...y Press Setup key then Press or key to move cursor to 6 in figure 5 2 1 press key then the cursor move to Off Press or key to select the On or Off for the key buzzer press key to confirm finally Press...

Page 15: ...in the same way Press Setup key to return to figure 5 1 1 or press or key to reset the other parameters 5 3 Testing 5 3 1 Preload Place the sample to be tested on the anvil and rotate the hand wheel c...

Page 16: ...cimen that cannot be safely and properly positioned on and supported by the tester anvil 6 Maintenance and Service 6 1 When the hardness tester is to be moved or transported the weights and assembly M...

Page 17: ...18 311 304 297 290 284 278 85 6 85 0 84 5 83 9 83 4 82 8 82 3 81 8 81 2 80 7 80 1 79 6 79 0 78 5 78 0 77 4 76 8 76 3 75 9 75 2 74 7 74 1 73 6 73 1 72 5 72 0 71 5 70 9 70 4 69 9 69 4 68 9 68 4 67 9 67...

Page 18: ...236 231 226 221 216 211 206 201 196 192 188 184 180 176 173 170 167 164 161 158 155 152 150 147 145 143 141 139 137 135 131 129 127 125 124 61 5 60 9 60 2 59 5 58 9 58 3 57 6 57 0 56 4 55 8 55 2 54 6...

Page 19: ...611 603 596 590 583 576 570 563 557 551 545 539 533 527 521 516 510 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 76...

Page 20: ...10 588 4 60 Aluminum zinc and lead K 1 8 Carbide Ball 98 07 10 1471 150 L Carbide Ball 98 07 10 588 4 60 M Carbide Ball 98 07 10 980 7 100 P Carbide Ball 98 07 10 1471 150 R Carbide Ball 98 07 10 588...

Page 21: ...5 4 0 3 5 3 0 2 5 2 0 2 0 1 5 1 0 1 0 1 0 0 5 0 5 0 5 0 3 5 3 0 2 5 2 0 2 0 1 5 1 5 1 0 1 0 1 0 0 5 0 5 0 5 0 5 0 2 5 2 5 2 0 1 5 1 5 1 0 1 0 1 0 0 5 0 5 0 5 0 5 0 5 0 0 2 0 2 0 1 5 1 5 1 0 1 0 1 0 0...

Page 22: ...0 25 0 30 0 36 0 41 0 46 0 51 0 56 0 61 0 66 0 71 0 76 0 81 0 86 0 91 0 96 1 02 69 67 65 62 57 52 45 37 28 20 86 84 82 79 76 71 67 60 94 87 80 71 62 52 40 28 92 90 88 83 76 68 82 78 5 74 66 57 47 77 7...

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