PFlow Industries Cartveyor CV Series Owner'S Manual Download Page 1

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15708-0002 | Rev H | 2021-12-01 | Printed in the U.S.A.

CV and DCV Series | Cartveyor

Shopping Cart Conveyor

Owner’s
Manual

Customer:
Job Number:

Important:

Read this entire manual.
Important safety information
is included.

The illustrations depicted in this
manual are not to scale or detail.
The illustrations are for
reference only.

PFlow Industries, Inc.

P 414 352 9000
F 414 352 9002
6720 N. Teutonia Ave.
Milwaukee, WI 53209

Summary of Contents for Cartveyor CV Series

Page 1: ...s Manual Customer Job Number Important Read this entire manual Important safety information is included The illustrations depicted in this manual are not to scale or detail The illustrations are for...

Page 2: ...2 4 3 Warranty Information 15710 0014 CV 3 1 Parts and Labor 3 1 H QLWLRQV 3 1 Warranty 3 1 Exclusions 3 1 Obligation 3 1 Liability 3 2 Warranty Procedures 3 2 Pre Authorization 3 2 Invoices 3 2 4 Imp...

Page 3: ...RQV 6 3 LYLVLRQ H QLWLRQV 6 3 Group Designations 6 3 7 Overview 15708 0400 7 1 Up and Down Transport of Carts 7 1 Area Designations 7 2 Major Component Purpose and Location 7 3 Drive Chain 7 3 Tow Bar...

Page 4: ...Buttons 10 6 Usage Counters 10 7 Other Active Buttons 10 7 Fault Counters 10 8 Fault Counters 1 Screen 10 8 Fault Counters 2 Screen 10 9 How it Works Inserting a Cart 10 10 How it Works Discharging a...

Page 5: ...HV DQG 5H HFWRUV 12 5 Plastic Panels and UHMW Strips 12 5 Cleaning Schedule 12 5 13 Preventive Maintenance and Troubleshooting 15708 1100 13 1 Safety Information 13 1 Detailed Schedules and Maintenanc...

Page 6: ...72 _ 9 DQG 9 6HULHV _ _ 5HY _ _ H PDLO FDUWVHUYLFH S RZ FRP Table of Contents PFlow Industries Inc P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209...

Page 7: ...SR JVSQ 4 PS RHYWXVMIW RG 8LMW TYFPMGEXMSR QE FI TLSXSGSTMIH F XLI SVMKMREP TYVGLEWIV R SXLIV X TI SJ VITVSHYGXMSR MW TVSLMFMXIH MXLSYX I TVIWW VMXXIR TIVQMWWMSR JVSQ 4 PS RHYWXVMIW RG PP XVEHIQEVOW V...

Page 8: ...7IGXMSR 6IZ I QEMP GEVXWIVZMGI T S GSQ Section 1 Contact Information PFlow Industries Inc P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209...

Page 9: ...RIH TIVMSH SJ XMQI RS EHHMXMSREP GEVXW LEZI IRXIVIH XLVSYKL XLI MRJIIH KEXIW XLI W WXIQ TEYWIW IRXIVMRK E WPIIT QSHI YRXMP ERSXLIV GEVX EGXMZEXIW XLI EVXZI SVo 4PIEWI RSXI XLEX EPXLSYKL 4 PS RHYWXVMIW...

Page 10: ...W LIR XLI WLSTTMRK GEVX SV JSVIMKR SFNIGXW EVI HIXIGXIH z R I GPYWMZI SRZI SV LEMR MXL PYKW XS W XLI WLSTTMRK GEVX JVSQ PIZIP XS PIZIP F QIERW SJ XLI XS FEV JIEXYVI QSYRXIH XS XLI FSXXSQ JVSRX JVEQI S...

Page 11: ...LI IUYMTQIRX MPP FI PSGEXIH ERH OITX MRJSVQIH SJ WXEXI ERH PSGEP VIUYMVIQIRXW 4 PS RHYWXVMIW RG MRGSVTSVEXIW XLI GSQTSRIRXW MRXS XLI SVHIV EW ETTVSZIH F XLI GYWXSQIV ERH EPWS TVSZMHIW ER TIVXMRIRX MRJ...

Page 12: ...WYPXMRK JVSQ QSHM IH SV WYFWXMXYXMSR SJ TEVXW SXLIV XLER JEGXSV EYXLSVM IH TEVXW SJ WEMH QEXIVMEP SV IUYMTQIRX 4 PS RHYWXVMIW RG QEMRXEMRW E GSQTPIXI WXSGO SJ SV LEW EGGIWW XS EPP VITPEGIQIRX GSQTSRIR...

Page 13: ...H MR ER QERRIV SYXWMHI SJ XLI QERYJEGXYVMRK JEGMPMX WYFWXMXYXMSR SJ TEVXW SXLIV XLER JEGXSV EYXLSVM IH TEVXW VIQSZEP SJ ER TEVXW SV EHHMXMSR SJ ER TEVXW MXLSYX TVMSV VMXXIR TIVQMWWMSR F 4 PS RHYWXVMIW...

Page 14: ...I SJ GSQTSRIRXW QYWX FI TVI EYXLSVM IH 2SXMJ XLI 4 PS RHYWXVMIW RG 4EVXW 7IVZMGI ITEVXQIRX SJ XLI TVSFPIQ JSV EYXLSVM EXMSR 4 PS RHYWXVMIW RG MPP HIXIVQMRI z 8LI GEYWI SJ XLI TVSFPIQ z LS MPP HS XLI V...

Page 15: ...ERH WMQTPI QIERW SJ QSZMRK ETTVSZIH WLSTTMRK GEVXW ERH XLIMV QIVGLERHMWI SRP YT XS XLI VEXIH GETEGMX SJ XLI EVXZI SVo JVSQ SRI PIZIP XS ERSXLIV EVXZI SVW EVI not IWGEPEXSVW ERH RSX MRXIRHIH XS XVERWT...

Page 16: ...VMSYW TIVWSREP MRNYV z 8LMW IUYMTQIRX GER FI HERKIVSYW MJ RSX YWIH TVSTIVP PPS SRP GSQTIXIRX EHYPXW LS LEZI FIIR TVSTIVP XVEMRIH ERH EYXLSVM IH TIVWSRRIP XS STIVEXI XLMW IUYMTQIRX ERH XLI YQER 1EGLMRI...

Page 17: ...X XLI EVXZI SVo LIR TIVWSRW EVI MR GSRXEGX MXL XLI EVXZI SVo z 1EOI WYVI XLEX RS TIVWSRW SV SFNIGXW EVI MXLMR XLI VERKI SJ ER QSZMRK TEVXW SJ XLI EVXZI SVo z PMQFMRK WMXXMRK EPOMRK SV VMHMRK SR IUYMTQ...

Page 18: ...9 z RJSVQ S RIV W VITVIWIRXEXMZIW EFSYX XLI PSGEXMSR ERH STIVEXMSR SJ IQIVKIRG WXSTW ERH TS IV HMWGSRRIGXMSR TSMRXW z YVMRK STIVEXMSR XLI WYVJEGIW SJ WSQI GSQTSRIRXW QE FIGSQI LSX ZSMH XSYGLMRK LSX WY...

Page 19: ...IPP QEMRXEMRIH QYPXMQIXIV SV ZSPXEKI WIRWMRK HIZMGI 1EOI WYVI XLI HIZMGI MW VEXIH JSV XLI PIZIP SJ ZSPXEKI FIMRK QIEWYVIH ERH MW WIRWMXMZI IRSYKL JSV XLI ETTPMGEXMSR 9WI JYWI TYPPIVW XS GLERKI E JYWI...

Page 20: ...RW VMRKW RIGOPEGIW QIXEP ETTIRHEKIW XS GPSXLMRK SZIVWM IH QIXEPPMG FIPX FYGOPIW QIXEP TMIVGMRKW SV PSSWI GPSXLMRK 8LIWI MXIQW LEZI XLI TSXIRXMEP XS QEOI EGGMHIRXEP GSRXEGX MXL IRIVKM IH WYVJEGIW R EHH...

Page 21: ...X EPP WEJIXMIW EVI EGXMZI For use by authorized personnel only 8VEMRIH SV UYEPM IH TIVWSRRIP ETTVSZIH XS TIVJSVQ E WTIGM G HYX SV HYXMIW 8LI RSVQEP STIVEXMRK QSHI IWXEFPMWLIH JSV E EVXZI SVo 8LI 1 WGV...

Page 22: ...VIWXVMGXIH XS PFlow Industries Inc service personnel only 8LI WYHHIR GIWWEXMSR SJ QSZIQIRX MRMXMEXIH F XLI TVSKVEQQEFPI PSKMG GSRXVSPPIV 40 HYI XS E HMWVYTXMSR SJ RSVQEP STIVEXMSREP TEVEQIXIVW 2SVQEP...

Page 23: ...MRK YWEKI VIZIVWI IXG SV YWI F authorized management personnel only 4LSXSIPIGXVMG WIRWSV XLEX YWIW E JSGYWIH FIEQ SJ PMKLX 8LI EVXZI SVo GSRXVSPW VIGIMZI E WMKREP LIR XLI VI IGXIH FIEQ SJ PMKLX MW HIX...

Page 24: ...LSTTMRK GEVX XLEX IRKEKIW XLI EVXZI SVo HVMZI GLEMR PYK ERH EHZERGIW XLI WLSTTMRK GEVX MXLMR XLI EVXZI SVo JEFVMGEXIH WYTTSVX WXVYGXYVI SJ WXIIP ERKPIW XYFMRK IXG WTERRMRK FIX IIR X S IH PSEH FIEVMRK...

Page 25: ...M MRK FPEGO GLEVEGXIVW SR E LMXI FEGOKVSYRH PP IPH HIZMGIW QYWX FI MRHMZMHYEPP XIVQMREXIH MR XLI GSRXVSP TERIP 7GVI SR WSPHIVPIWW GSRRIGXSVW MVI RYXW WLEPP FI SJ XLI MRWYPEXIH X TI WTVMRK PSGO ERH SJ...

Page 26: ...R XIGLRMGEP MRRSZEXMSR MXL E JSGYW SR EHZERGMRK ERH ETTP MRK IRKMRIIVMRK ORS PIHKI ERH GSQQYRMGEXMRK XLI I GMXIQIRX SJ IRKMRIIVMRK 8LMW KVSYT MW XLI 7IGVIXEVMEX JSV 27 National Electrical Code MW ER E...

Page 27: ...PI QM XYVIW Class II locations 0SGEXMSRW XLEX EVI LE EVHSYW FIGEYWI SJ XLI TVIWIRGI SJ GSQFYWXMFPI HYWX Class III locations 0SGEXMSRW XLEX EVI LE EVHSYW FIGEYWI SJ XLI TVIWIRGI SJ IEWMP MKRMXEFPI FIVW...

Page 28: ...7IGXMSR 6IZ I QEMP GEVXWIVZMGI T S GSQ Section 6 Electrical Standards and e nitions PFlow Industries Inc P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209...

Page 29: ...XLMW JIEXYVI X S HMJJIVIRX X TIW SJ EVXZI SVWo EVI WTIGMEPP HIWMKRIH JSV XVEZIP EGL MW HMWXMRKYMWLIH JVSQ XLI SXLIV F XLI WLSTTMRK GEVX LIIP PSGEXMSR MR XLI XVEGO EW MX XVEZIPW MXLMR XLI FSH SJ XLI EV...

Page 30: ...ZI SVWo LEZI MRJIIH ERH HMWGLEVKI EVIEW RJIIH EVIEW EPPS XLI GYWXSQIV XS MRWIVX XLI WLSTTMRK GEVX MWGLEVKI EVIEW EPPS XLI GYWXSQIV XS VIXVMIZI XLI WLSTTMRK GEVX LMPI JEGMRK XLI MRJIIH EVIE XLI VMKLX E...

Page 31: ...E KYMHI ERH TVSXIGXMZI KYEVH JSV XLI EVXZI SVo HVMZI GLEMR ERH EW E KYMHI JSV XLI WLSTTMRK GEVX XS FEV 8LI GSRXMRYSYW PSST HVMZI GLEMR MW E OI GSQTSRIRX SJ ER EVXZI SVo 8LI HVMZI GLEMR MXL WTIGMEPP H...

Page 32: ...loor Plate 15025 1111 TI04 PFL 3004 15025 1111 TI01 PFL 3016 4 3 1 2 5 15027 1111 TI05 PFL 3005 1 HMI Screen 2 Emergency Stop 3 Balustrade 4 Polycarbonate Doors 5 Floor Plate Tow Bar Figure 7 8 With O...

Page 33: ...GEVX XLVSYKL XLI HSSV TERIPW W MRKMRK XLI HSSV TERIPW SYX EVH ERH XS XLI WMHIW 8LI EVXZI SVo HVMZI GLEMR GSRXMRYIW XS TYWL XLI GEVX TEVX E XLVSYKL XLI KEXI LIVI MX GER IEWMP FI VIXVMIZIH F XLI GYWXSQ...

Page 34: ...MRXS XLI EVXZI SVo 8LI SSV TPEXIW EVI QEHI SJ XLI WEQI QEXIVMEP EW XLI SSV TPEXIW MR JVSRX SJ XLI IWGEPEXSVW 8LI SSV TPEXIW GSZIV XLI MRRIV JVEQI SVO WSQI EVIEW SJ IPIGXVSQIGLERMGEP GSQTSRIRXW ERH WIV...

Page 35: ...KR SFNIGX WIRWSV MW HMWEFPIH LIR E 4 PS RHYWXVMIW RG ETTVSZIH WLSTTMRK GEVX IRXIVW XLI EVXZI SVo XS EPPS XLI GEVX XS TEWW JVIIP MRXS XLI EVXZI SV 7II MKYVI GLEMR EGXMZEXMSR PMQMX W MXGL MW PSGEXIH MRW...

Page 36: ...PSGOIV MW E QIGLERMWQ HIWMKRIH XS HIR TEWWEKI XS WLSTTMRK GEVXW RSX GSQTEXMFPI MXL SV RSX HIWMKRIH JSV XLI EVXZI SVo VSKYI GEVX 8LI W WXIQ MPP RSX STIVEXI MXL QEOIW SJ WLSTTMRK GEVXW RSX IUYMTTIH MXL...

Page 37: ...XIH YRHIV XLI SSV TPEXI EX XLI YTTIV PIZIP SJ XLI EVXZI SVo 7II MKYVI 3TIR XLI SSV TPEXI EGGIWW EX XLI YTTIV PIZIP SJ XLI EVXZI SVo XS IRXIV XLI WIVZMGI GSQTEVXQIRX 6SXEXI XLI W MXGL GPSGO MWI XS IRIV...

Page 38: ...QEMR HMWGSRRIGX W MXGL PSGEXIH FIRIEXL XLI PS IV PIZIP SSV TPEXI 8LI TVMQEV MRGSQMRK TS IV TL ERH WIGSRHEV TS IV ERH EVI TVIWIRX MR XLMW TERIP PP EY MPMEV IPIGXVMGEP HIZMGIW EVI GSRRIGXIH XS XLMW GSRX...

Page 39: ...I EVI RSX SFWXVYGXIH ERH QSZI JVIIP NO RIDERS The Cartveyoro is designed only for transporting shopping carts containing merchandise Children infants or persons must be removed from the shopping cart...

Page 40: ...RP LIR WIVZMGI ERH QEMRXIRERGI TVSGIHYVIW EVI TIVJSVQIH 6IQSZI XLI SSV TPEXI SJ XLI PS IV TMX 7II MKYVI 0SGEXI XLI QEMR GSRXVSP TERIP MRWMHI XLI PS IV TMX 6SXEXI XLI QEMR HMWGSRRIGX W MXGL LERHPI GPSG...

Page 41: ...W JSYRH MR 7IGXMSR Continuous Loop Remove Children Insert Cart Figure 9 3 NOTICE z WWSGMEXI ERH QEREKIV QSHIW GER FI EGGIWWIH XLVSYKL XLI 1 F EYXLSVM IH TIVWSRRIP SRP 8LI QEMRXIRERGI QSHI MW EGGIWWMFP...

Page 42: ...7IGXMSR ERH 7IVMIW 6IZ I QEMP GEVXWIVZMGI T S GSQ Section 9 Precautions and Restrictions PFlow Industries Inc P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209...

Page 43: ...If a fault condition exists prior to start up it must be corrected and cleared before normal Cartveyor operation can begin See Section 11 User Errors System Faults and Warnings for further informatio...

Page 44: ...EQQIH SV MHPI GEVX GERRSX FI RSVQEPP I XVEGXIH XLVSYKL XLI YXS 1SHI EQTPI EVXW EVI IRKEKIH MXLMR XLI EVXZI SVo ERH TS IV MW PSWX SV WLYX HS R ERH XLIR PEXIV VIWXSVIH 8S IRXIV XLI WWSGMEXI 1SHI IRXIV X...

Page 45: ...VH FYXXSR 6IJIV XS 7IGXMSR 9WIV VVSVW 7 WXIQ EYPXW ERH EVRMRKW Active Buttons Shown Forward 4VIWWMRK ERH LSPHMRK XLI JSV EVH FYXXSR MPP MRMXMEXI JSV EVH QSZIQIRX SJ XLI GLEMR LIR XLI FYXXSR MW VIPIEWI...

Page 46: ...XS QERYEPP MRMXMEXI XLI QSZIQIRX SJ XLI EVXZI SVo GLEMR 7II MKYVI 1EREKIV 1SHI WGVIIR HMWTPE W FYXXSRW YWIH XS QERYEPP GSRXVSP XLI QSZIQIRX SJ XLI EVXZI SVo X EPWS MRGPYHIW FYXXSRW XS EGGIWW SXLIV WGV...

Page 47: ...ETTIEVW I MR XLI RI TEWWGSHI ERH TVIWW IRXIV 7II MKYVI Manager Passcode 4VIWW XLI 1EREKIV 4EWWGSHI FYXXSR 8LI OI TEH MRTYX WGVIIR ETTIEVW I MR XLI RI TEWWGSHI ERH TVIWW IRXIV 7II MKYVI J XLI GSHI EW I...

Page 48: ...I EYPX 7GVIIR FYXXSR XS HMWTPE XLI JEYPX WGVIIR 6IJIV XS 7IGXMSR 9WIV VVSVW 7 WXIQ EYPXW ERH EVRMRKW JSV EHHMXMSREP HIXEMPW Main Screen 4VIWWMRK XLI 1EMR 7GVIIR FYXXSR VI EGXMZEXIW XLI YXS 1SHI ERH XL...

Page 49: ...KIV 1SHI 3RP Counter Screens 4VIWW XLI SYRXIV 7GVIIRW FYXXSR XS HMWTPE XLI 9WEKI SYRXIVW WGVIIR ERH EGGIWW XLI JEYPX GSYRXIVW 7II MKYVI 8LI MRMXMEP GSYRXIV WGVIIR HMWTPE W XLI RYQFIV SJ GEVXW XLEX LEZ...

Page 50: ...MR XLI QEMR GSRXVSP TERIP HMH RSX IRIVKM I TVSTIVP Contactor De Energize Fault 8LI RYQFIV SJ XMQIW XLI QEMR QSXSV GSRXEGXSV PSGEXIH MR XLI QEMR GSRXVSP TERIP HMH RSX HI IRIVKM I TVSTIVP Usage Counter...

Page 51: ...ain Jam Switch 8LI RYQFIV SJ XMQIW XLI GLEMR NEQ W MXGL LEW FIIR EGXMZEXIH MR XLI MRJIIH EVIE Discharge Area Chain Monitor Fault 8LI RYQFIV SJ XMQIW XLI GLEMR LEW I XIRHIH FI SRH XLI HMWGLEVKI EVIE WT...

Page 52: ...Access is limited to authorized personnel only GYWXSQIV TYWLIW E WLSTTMRK GEVX SZIV XLI SSV TPEXI XLVSYKL XLI MRJIIH IRXVERGI ERH XLVSYKL XLI SRI E W MRKMRK KEXIW 8LMW MW E SRI E HMVIGXMSREP W WXIQ SR...

Page 53: ...r Drive Chain Infeed Guides 15025 1111 T101 PFL 3002 Drive Chain Figure 10 17 Travel Up Figure 10 18 Travel Down Figure 10 19 S MX SVOW RWIVXMRK E EVX GSRXMRYIH W XLI GLEMR FIKMRW XS QSZI XLI XS FEV S...

Page 54: ...8LI WLSTTIV LS EVVMZIW EX XLI HMWGLEVKI EVIE ZME ER EHNEGIRX IWGEPEXSV VIXVMIZIW XLI WLSTTMRK GEVX ERH GSRXMRYIW SR XLIMV E 7II MKYVI JXIV E HIWMKREXIH TIVMSH SJ XMQI LEW IPETWIH MXLSYX E WLSTTMRK GE...

Page 55: ...ZI SV GLEMR EX ER XMQI 8LMW EGXMSR MPP JEYPX XLI W WXIQ ERH EYXLSVM IH TIVWSRRIP MPP RIIH XS VIWIX XLI W WXIQ FIJSVI RSVQEP STIVEXMSR GER VIWYQI 6IJIV XS 7IGXMSR 9WIV VVSVW 7 WXIQ EYPXW ERH EVRMRKW JS...

Page 56: ...7IGXMSR ERH 7IVMIW 6IZ I QEMP GEVXWIVZMGI T S GSQ Section 10 Modes of Operation PFlow Industries Inc P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209...

Page 57: ...XVSP W WXIQ 8LIWI JEYPXW EVI FVSOIR HS R MRXS X S GEXIKSVMIW 9WIV VVSV ERH 7 WXIQ EYPX YWIV IVVSV JEYPX MW E WXSTTEKI GEYWIH F XLI YWIV W MRXIVEGXMSR MXL XLI EVXZI SVo I K JSVIMKR SFNIGX SFWXVYGXMSR L...

Page 58: ...EVVERX ERH GER HEQEKI XLI EVXZI SVo z 4VSTIV GEVI SJ XLI WLSTTMRK GEVXW MW IWWIRXMEP JSV XLI EVXZI SVo XS JYRGXMSR I GMIRXP z 6SYXMRIP MRWTIGX EPP WLSTTMRK GEVXW YWIH SR E EVXZI SVo JSV IZMHIRGI SJ HI...

Page 59: ...PSGEXIH YRHIV XLI IQIVKIRG WXST GSZIV MR JVSRX SJ XLI IQIVKIRG WXST FYXXSR 7II MKYVI Failure of some of these devices to function properly or send a signal to the control system cause the system to fa...

Page 60: ...LS MRK XLI KIRIVEP PSGEXMSR SJ ER JEYPXW EVI HMWTPE IH SR XLI TMGXYVI SJ XLI EVXZI SVo 7II MKYVI z IPPS MRHMGEXIW E EVRMRK GSRHMXMSR I MWXW MR XLEX EVIE IPPS QIWWEKI EPWS ETTIEVW MR XLI QIWWEKI EVIE H...

Page 61: ...GER RSX FI VIWIX MXL SRP XLI EYPX 6IWIX FYXXSR 8LI WEJIX VIPE MPP RIIH XS FI VIWIX FIJSVI XLI WEJIX VIPE JEYPX GER FI VIWIX 7II MKYVI 4YPP SYX XLI IQIVKIRG WXST FYXXSR 4YWL XLI WEJIX VIPE VIWIX FYXXS...

Page 62: ...onnel only The infeed foreign object VHQVRU DQG RU UH HFWRU LV damaged Contact PFlow Industries Inc Parts Service for replacement components Replacement components must be replaced by authorized perso...

Page 63: ...o people or damage to the Cartveyor Determine how to properly correct the situation Pull out the emergency stop push button Press the safety relay reset push button Reset the system Evaluation and cor...

Page 64: ...to people or damage to the Cartveyor Determine how to properly correct the situation Pull out the emergency stop push button Press the safety relay reset push button Reset the system Evaluation and co...

Page 65: ...termine how to properly correct the situation Pull out the emergency stop push button Press the safety relay reset push button Reset the system Evaluation and correction of the situation must be perfo...

Page 66: ...re is a mechanical problem with the infeed gate mechanism Contact maintenance Contact PFlow Industries Inc Parts Service for replacement components Replacement components must be replaced by authorize...

Page 67: ...ation diffuse sensor has been lost A foreign object has been detected in the path of the discharge area de activation sensor Remove all foreign objects from the Cartveyor Reset the system Removal of a...

Page 68: ...Industries Inc Parts Service Chain Take up Maximum Travel Fault the chain take up in the lower pit has reached its maximum allowable travel The limit switch is misaligned Contact maintenance Realign t...

Page 69: ...components must be replaced by authorized personnel only One of the rotating targets is damaged or missing Contact PFlow Industries Inc Parts Service There is a mechanical or electrical problem with t...

Page 70: ...7IGXMSR ERH 7IVMIW 6IZ I QEMP GEVXWIVZMGI T S GSQ Section 11 User Errors System Faults and Warnings PFlow Industries Inc P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209...

Page 71: ...FWXERGIW GPIERMRK EKIRXW z S RSX YWI ER TIXVSPIYQ FEWIH GPIERMRK EKIRXW YQIW EVI XS MG ERH EQQEFPI z S RSX GPIER XLI EVXZI SVo SV ER SJ MXW GSQTSRIRXW MXL GSQTVIWWIH EMV SV EXIV YRHIV LMKL TVIWWYVI z...

Page 72: ...IV GPIERIVW PIEZI E PQ XLEX EXXVEGXW HYWX ERH HMVX UHMW Guide Strips PP SJ XLI FPEGO TPEWXMG WLSTTMRK GEVX KYMHI WXVMTW MRWXEPPIH MRXS IEGL EVXZI SVo RIIH XS FI GPIERIH 8LMW X TI SJ TPEWXMG MW EFVEWMS...

Page 73: ...XLI GLEMR PYKW ERH VSPPIVW Chlorine bleach based Cleaning Products 8LIWI GER GEYWI HMWGSPSVEXMSR ERH FVIEOHS R SJ XLI HVMZI GLEMR ERH TPEWXMGW SJ XLI EVXZI SVo Muriatic Acid or Hydrochloric Acid 8LIW...

Page 74: ...6IQSZI SSV TPEXI EX XST SJ XLI EVXZI SVo XS EGGIWW XLI PMJXMRK VMRKW IEV LEVRIWW ERH EXXEGL PER EVH XS XLI PMJXMRK VMRKW XS VETTIP HS R XLI EVXZI SVo 7II MKYVI IEV WEJIX KPEWWIW KPSZIW ERH RSR WPMT W...

Page 75: ...WSJX EFWSVFIRX GPSXL ERH MTI XLI WXEMRPIWW WXIIP SR XLI KEXI ZSMH ETTP MRK XLI WXEMRPIWW WXIIP GPIERMRK YMH XS XLI TPEWXMG TERIPW TTP E VIGSQQIRHIH GPIERIV XS E WSJX EFWSVFIRX GPSXL RSX XLI SFNIGX NOT...

Page 76: ...7IGXMSR 6IZ I QEMP GEVXWIVZMGI T S GSQ Section 12 Cleaning PFlow Industries Inc P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209...

Page 77: ...H WXEVX YRI TIGXIHP ERH GEYWI MRNYV SV HEQEKI Make sure all personnel are aware of the potential for stored energy to be present even after the power has been locked out 6IJIV XS 27 ERH 37 6 JSV QMRMQ...

Page 78: ...LI JSPPS MRK MXIQW EVI EPWS OI GSQTSRIRXW 7LSTTMRK EVX 7TIGW RWTIGXMSR 1EMRXIRERGI z 9WI SRP GEVXW WTIGM GEPP HIWMKRIH JSV YWI SR XLI EVXZI SVo z SRXEGX 4 PS RHYWXVMIW RG JSV E PMWX SJ ETTVSZIH GEVXW...

Page 79: ...XLW Verify that the fault light stop buttons touch screen and alarm horns are functioning properly QSRXLW Inspect the touch screen and stop button door for damage Repair or replace as necessary QSRXLW...

Page 80: ...KH JHDU XQLW IRU OHDNDJH XQXVXDO noise oil level and drive shaft condition 5HSODFH UHSDLU UH OO UHGXFHU DV QHHGHG See manufacturers maintenance schedule and lubrication information Inspect the Infeed...

Page 81: ...Service Bulletins 6IZ I QEMP GEVXWIVZMGI T S GSQ PFlow Industries Inc P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209 Service Bulletins...

Page 82: ...6IZ I QEMP GEVXWIVZMGI T S GSQ Service Bulletins PFlow Industries Inc P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209 15716 0002 Rev B 2019 02 01 Printed in the U S A...

Page 83: ...OSYX XEKSYX TVSGIHYVIW EVI TIVQMXXIH XS EGGIWW XLI TMX SV IRGPSWYVI FIRIEXL XLI EVXZI SVo z RXERKPIQIRX LE EVH 7IGYVI PSRK LEMV IEV WRYK XXMRK GPSXLMRK ERH EZSMH IEVMRK NI IPV LMPI WIVZMGMRK XLI EVXZI...

Page 84: ...SYX XEKSYX TVSKVEQ 6IQSZI SSV TPEXI EX XLI PS IV PIZIP SJ XLI EVXZI SVo XS I TSWI XLI I XVYWMSR LSPH HS R FSPXW 7II MKYVI ERH 6IQSZI XLI VWX X S I XVYWMSRW SR XLI PIJX ERH VMKLX WMHIW XS I TSWI XLI GL...

Page 85: ...MROW EVI MRHMGEXIH F E KVI GSPSVIH PYK 3PHIV QSHIPW SJ GLEMR QE YWI E LMXI ZIVXMGEP PMRI ER 1 SV MRG TPEXIH GLEMR PMROW EVXZI SVo GLEMRW WLMTTIH TVMSV XS ETTVS MQEXIP 3GXSFIV HS RSX LEZI XLI EHNEGIRX...

Page 86: ...WGVI W ERH RYXW SV XLI EX LIEH WGVI W ERH MRXIVREP WXYHW ERH VIQSZI XLI PYK 4V XLI QEWXIV PMRO WMHI TPEXI MXLSYX XLI IPMXI QIXEP WXEQTIH PSKS SJJ SJ XLI TMRW 7PMHI XLI EHNEGIRX LEPJ PMRO SJJ SJ XLI T...

Page 87: ...VEGXMSR FSPXW MXL KVIEWI SV Bostik Never Seez PYFVMGERX 7IX XLI FEPP FIEVMRKW MRXS XLI LSPIW SR XLI VIQSZIH SEX FPSGO 4PEGI XLI SEX FPSGO SR XLI GLEMR FVIEO XSSP ERH WPMHI JSV EVH XS XLI I TSWIH TMRW...

Page 88: ...GSXXIV TMRW ERH FIRH XLI TMRW 0SSWIR XLI EHNYWXMRK ERH PSGOMRK RYXW XS XLI IRH SJ XLI XLVIEHIH VSH EPPS MRK XLI WTVMRK XS I TERH XS VIWXSVI GLEMR XIRWMSR 7II MKYVI 6IGSRRIGX XLI LEMR ERH HNYWX 8IRWMS...

Page 89: ...VSGIHYVIW 4S IV YT XLI EVXZI SVo 9WI XLI 1 PSGEXIH EX XLI MRJIIH KEXI XS QSZI XLI GLEMR JSV EVH XS QQ ERH XLIR FEGO EVH XS QQ SR VQ XLI XVMT TSMRX HMWXERGIW 4S IV HS R XLI EVXZI SVo ERH PSGOSYX XLI EV...

Page 90: ...LEMR VIEO ERH 0MRO 6IQSZEP ERH 7IVMIW 6IZ I QEMP GEVXWIVZMGI T S GSQ CV and DCV Chain Break and Link Removal PFlow Industries Inc P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209...

Page 91: ...I TMX SV IRGPSWYVI FIRIEXL XLI EVXZI SV z RXERKPIQIRX LE EVH 7IGYVI PSRK LEMV IEV WRYK XXMRK GPSXLMRK ERH EZSMH IEVMRK NI IPV LMPI WIVZMGMRK XLI EVXZI SV Apply 2 52mm wide grip tape to the floor cover...

Page 92: ...VXZI SV 6IQSZI XLI VWX X S SSV TPEXI GSZIVW SR XLI PIJX ERH VMKLX WMHIW XS I TSWI XLI I XVYWMSR LSPH HS R FSPXW SR FSXL IRHW SJ XLI EVXZI SV 7II MKYVI ERH 6IQSZI XLI VWX PIJX ERH VMKLX WMHI I XVYWMSRW...

Page 93: ...E WIGXMSR SJ WM EHNEGIRX QEWXIV PMROW 4 2 EPWS ORS R EW E LMT MR EHHMXMSR XS E QEWXIV PMRO IZIV Q X MW VIGSQQIRHIH XS WLSVXIR XLI GLEMR F VIQSZMRK E PMRO JVSQ XLI WM EHNEGIRX QEWXIV PMROW 7II MKYVI 1E...

Page 94: ...TMRW ERH XLIR WPMHMRK XLI VSPPIV ERH EWLIV SJJ SJ XLI TMR 7II MKYVI The lug may be attached with either shoulder screws and nuts or flat head screws and internalstuds 7PMHI XLI QEWXIV PMRO WMHI TPEXI...

Page 95: ...VSGIHYVI MR VIZIVWI SVHIV EXXEGL XLI PIEHMRK IRH SJ XLI VITPEGIQIRX GLEMR XS XLI XEMPMRK IRH SJ XLI SPH GLEMR TTP TS IV XS XLI EVXZI SV 9WMRK XLI 1 WPS P JIIH XLI RI GLEMR MRXS XLI QEGLMRI LMPI JIIHMR...

Page 96: ...ERGI MXL XLI JEGMPMX PSGOSYX XEKSYX TVSKVEQ 6IEHNYWX XLI GLEMR XIRWMSR PMQMX W MXGLIW XS XLI JSPPS MRK WIX TSMRXW 7II YPPIXMR LEMR 8EOI YT 0MQMX 7 MXGL HNYWXQIRX JSV HIXEMPIH EHNYWXQIRX TVSGIHYVIW 4S...

Page 97: ...S IV HS R XLI EVXZI SV ERH PSGOSYX XLI QEGLMRI YWMRK XLI JEGMPMX W ETTVSTVMEXI PSGOSYX XEKSYX TVSGIHYVIW 6IEWWIQFPI XLI I XVYWMSRW ERH SSV TPEXIW MR XLIMV SVMKMREP TSWMXMSRW 4S IV YT XLI EVXZI SV 7IX...

Page 98: ...LEMR 6IQSZEP ERH 6ITPEGIQIRX ERH 7IVMIW 6IZ I QEMP GEVXWIVZMGI T S GSQ CV and DCV Chain Removal and Replacement PFlow Industries Inc P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 5320...

Page 99: ...RGPSWYVI FIRIEXL XLI EVXZI SV z RXERKPIQIRX LE EVH 7IGYVI PSRK LEMV IEV WRYK XXMRK GPSXLMRK ERH EZSMH IEVMRK NI IPV LMPI WIVZMGMRK XLI EVXZI SV Apply 2 52mm wide grip tape to the floor covers to help...

Page 100: ...SV 6IQSZI XLI VWX X S SSV TPEXI GSZIVW SR XLI PIJX ERH VMKLX WMHIW XS I TSWI XLI I XVYWMSR LSPH HS R FSPXW SR FSXL IRHW SJ XLI EVXZI SV 7II MKYVI ERH 6IQSZI XLI VWX PIJX ERH VMKLX WMHI I XVYWMSRW XS...

Page 101: ...EX XLI MRJIIH WTVSGOIX MW EPMKRIH TEVEPPIP MXL XLI XVEGO TER J RIIHIH WPMKLXP FVIEO XLI XIRWMSR SJ XLI WGVI W SR XLI WTPMX GSPPEV ERH XLI WTVSGOIX 8YVR XLI TMPPS FPSGO NEGO WGVI EHNYWXIVW SR XLI HVMZI...

Page 102: ...LEMR PMKRQIRX ERH 7IVMIW 6IZ I QEMP GEVXWIVZMGI T S GSQ CV and DCV Chain Alignment PFlow Industries Inc P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209...

Page 103: ...RXW z IEV ETTVSTVMEXI 4IVWSREP 4VSXIGXMZI UYMTQIRX 44 I K KPSZIW WEJIX KPEWWIW WEJIX LEVRIWW LMPI SR MRGPMRI LIR TIVJSVQMRK ER QEMRXIRERGI XEWO SR E EVXZI SVo z PMQFMRK WMXXMRK EPOMRK SV VMHMRK SR IUY...

Page 104: ...MQMX W MXGL 7II MKYVIW ERH 6IQSZI X S SSV TPEXI GSZIVW EX XLI PS IV PIZIP SJ XLI EVXZI SVo SR XLI VMKLX LERH WMHI SJ XLI GLEMR XEOI YT EWWIQFP XS EGGIWW XLI QMH XVEZIP ERH QE MQYQ XVEZIP PMQMX W MXGLI...

Page 105: ...LI LIEH GET WGVI W SR XLI PMQMX W MXGL QSYRXMRK FVEGOIX MXL E VIRGL 7II MKYVI 6SXEXI PMQMX W MXGL EVQ E E JVSQ XLI EGXYEXMRK EK YRXMP XLI W MXGL EGXYEXMSR MW LIEVH SPH XLI PMQMX W MXGL EVQ MR TSWMXMS...

Page 106: ...GL HSIW RSX XVMT HYVMRK RSVQEP GLEMR WXEVX YT 4S IV HS R ERH VI EHNYWX MJ RIGIWWEV 4S IV HS R XLI EVXZI SVo ERH PSGOSYX XLI EVXZI SVo in EGGSVHERGI MXL XLI JEGMPMX PSGOSYX XEKSYX TVSKVEQ 6IEWWIQFPI XL...

Page 107: ...4IVWSREP 4VSXIGXMZI UYMTQIRX 44 I K KPSZIW WEJIX KPEWWIW WEJIX LEVRIWW LMPI SR MRGPMRI LIR TIVJSVQMRK ER QEMRXIRERGI XEWO SR E EVXZI SVo z PMQFMRK WMXXMRK EPOMRK SV VMHMRK SR IUYMTQIRX LMPI XLI IUYMT...

Page 108: ...FEPYWXVEHI GSZIV 9T YRMXW VMKLX LERH S R YRMXW PIJX LERH 8LI GSZIV MW LIPH MR TPEGI F JEWXIRIVW 9RPSGO XLI JEWXIRIVW MXL E LI OI 7II MKYVI GGIWW XLI RJIIH EXI SSV 7 MXGL GSRXMRYIH HMI Panel 15715 000...

Page 109: ...HSSV WLEJX EWWIQFP ERH KEXI HSSV TSWMXMSR W MXGL EWWIQFP MW I TSWIH 7II MKYVI ERH GGIWW XLI RJIIH EXI SSV 7 MXGL GSRXMRYIH 15715 0006 S SMG 15715 0006 55 Left Side DCV Models Remove Cover Vertical Gat...

Page 110: ...I EHNYWXIH JSV XLMW TVSGIHYVI 8LI XEVKIX EK MW QSYRXIH XS XLI KEXI HSSV WLEJX MXL E GPEQT GSPPEV 7II MKYVI 0SSWIR XLI GPEQT GSPPEV MXL E LI OI 7PMHI XLI XEVKIX EK YT SV HS R XS QEMRXEMR E WITEVEXMSR H...

Page 111: ...MR TPEGI F XMKLXIRMRK XLI XEVKIX EK GPEQT GSPPEV MXL E EPPIR VIRGL YPP STIR XLI HSSV ERH ZIVMJ XLEX XLI PMKLX SR XLI TVS MQMX W MXGL MPPYQMREXIW 7PS P GPSWI XLI HSSV YRXMP XLI PMKLX SR XLI TVS MQMX W...

Page 112: ...RJIIH EXI SSV 7 MXGL HNYWXQIRX ERH 7IVMIW 6IZ I QEMP TWH T S GSQ CV and DCV Infeed Gate Door Switch Adjustment PFlow Industries Inc P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209...

Page 113: ...IRX LMPI XLI IUYMTQIRX MW MR STIVEXMSR GSYPH VIWYPX MR HIEXL SV WIVMSYW MRNYV z 4MRGL E EVH 1SZMRK TEVXW ERH TMRGL TSMRXW EVI I TSWIH ERH GER GEYWI TIVWSREP MRNYV z 3RP UYEPM IH TIVWSRRIP JSPPS MRK TV...

Page 114: ...MWQ YRPSGOW LIR ER EYXLSVM IH WLSTTMRK GEVX MW MRWIVXIH MRXS XLI EVXZI SVo XS FEV SR XLI FSXXSQ SJ XLI GEVX PMJXW XLI YRPSGO PIZIV PSGEXIH MR XLI GIRXIV SJ XLI XVEGO ERH YRPSGOW XLI HSSVW 8LI HSSVW EV...

Page 115: ...HIW E VIH TSP YVIXLERI FYQTIV EXXEGLIH XS XLI YTTIV HSSV GSRRIGXMRK EVQ 8LI FYQTIV MW QSYRXIH XS E XLVIEHIH WXYH 7II MKYVI EGL KEXI HSSV EPWS MRGPYHIW E WLSGO EFWSVFIV XS GYWLMSR XLI GPSWMRK EGXMSR 8L...

Page 116: ...I IUYMTQIRX MW FIMRK WIVZMGIH 7II MKYVI 0SGOSYX XLI EVXZI SVo motor drive in EGGSVHEnGI iXL XLI JEGiPiX PSGOSYX XEKSYX TVSKVEQ 0SGEXI XLI 1 YQEn 1EGLinI nXIVJEGI TEnIP EX XLI inJIIH InH SJ XLI EVXZI S...

Page 117: ...de Figure 11 Door Close Spring Location Figure 12 Door Unlock Lever Location Figure 10 HNYWX XLI SSV PSWI 7TVinK GGIWW XLI SSV PSWI 7TVinK 15715 0006 S SMG 15715 0006 03 Remove LH Balustrade Cover on...

Page 118: ...9WI E STIn InH VInGL XS YnPSGO XLI LI PSGO nYX Sn XLI GSnnIGXinK VSH W XLVIEHIH WXYH XS EHNYWX XLI PInKXL SnXinYI XS EHNYWX IEGL WiHI EW nIIHIH 7II iKYVI Sn VQ XLEX XLI HSSV YnPSGO PIZIV QSZIW iXLSYX...

Page 119: ...PInKXLIninK SV WLSVXIninK XLI WXYH iXL E WQEPP WGVI HViZIV inWIVXIH in XLI InH SJ XLI WXYH 8LI EHNYWXQInX Sn XLI WLSGO iW En in niXI EHNYWXQInX QIEninK XLIVI iW nS WXST 8LI EHNYWXQInX WiQTP HIGVIEWIW...

Page 120: ...EXI SSV HNYWXQInX EnH 7IViIW 6IZ I QEiP GEVXWIVZiGI T S GSQ CV and DCV Gate Door Adjustment PFlow Industries Inc P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209...

Page 121: ...njury MXL XLI EVXZI SVo MR YXS 1SHI TSWMXMSR E WLSTTMRK GEVX EX XLI MRJIIH IRH SJ XLI EVXZI SVo MHIRXM IH MXL E 1 YQER 1EGLMRI RXIVJEGI GSRXVSP WGVIIR ERH KEXI HSSV WMKREKI 7II FIPS 7IUYIRGI SJ 3TIVEX...

Page 122: ...RXMRYI TYWLMRK XLI WLSTTMRK GEVX MRXS XLI XVEGO ERH XLVSYKL XLI KEXI HSSVW 8LI PYK KVEFW XLI WLSTTMRK GEVX 0IX KS SJ XLI WLSTTMRK GEVX LIR XLI WLSTTMRK GEVX LEW QSZIH XLVSYKL XLI KEXI HSSVW EMX JSV XL...

Page 123: ...STIVEXMRK ERH QE WIZIVIP HEQEKI XLI EVXZI SVo 7YQQSR ER EYXLSVM IH WXSVI QEREKIV SV MR LSYWI QEMRXIRERGI TIVWSRRIP 9WI XLI YQER 1EGLMRI RXIVJEGI 1 XS W MXGL JVSQ XLI JEYPX HMWTPE XS 1EREKIV 1SHI 4VIWW...

Page 124: ...2IWXIH EVXW ERH 7IVMIW 6IZ I QEMP GEVXWIVZMGI T S GSQ CV and DCV Nested Carts PFlow Industries Inc P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209...

Page 125: ...bligations If there are any exceptions or unresolved items please include detailed information Please return a copy of this form to the PFlow Industries Inc Parts Service Department Acceptance PFlow S...

Page 126: ...17 CV Rev C 2021 11 15 e mail cartservice pflow com Acceptance Certification CV and DCV PFlow Industries Inc P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209 Mechanical Punch List...

Page 127: ...nt Gearbox Lubricant Shell Omala S2 G 220 Organic Mineral Base 01D7837 15713 0018 Outdoor Lubricant Gearbox Lubricant Shell Omala S4 GX 220 Synthetic Base 01D7851 15713 0004 Paint Paint Primer Sherwin...

Page 128: ...www pflow com P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209 15716 0001 Rev C 2021 11 15 Printed in the U S A...

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