background image

Section 4 |

Important Safety  
Information

www.pflow.com

P 414 352 9000
F 414 352 9002

6720 N. Teutonia Ave.
Milwaukee, WI 53209

Electrical  

Safety 

Precautions

Working on 

Energized  

Circuits

Notes for the 

Installation 

Electrician

,MKL:SPXEKI

8STVIZIRXWIVMSYWMRNYV]HIEXLSVTVSTIVX]HEQEKIEPPIPIGXVMGEP

GSRRIGXMSRWERHTIVQERIRX[MVMRKQYWXFIMRWXEPPIHF]EPMGIRWIHIPIGXVMGMER
MREGGSVHERGI[MXLETTPMGEFPIPSGEPSVREXMSREPIPIGXVMGEPGSHIW%VGJPEWLERH
WLSGOLE^EVHETTVSTVMEXI44)MWVIUYMVIH8LMWIUYMTQIRXQYWXFIEHIUYEXIP]
KVSYRHIHMREGGSVHERGI[MXLPSGEPIPIGXVMGEPGSHIWSVMRXLIEFWIRGISJPSGEP
GSHIW[MXLXLIGYVVIRXIHMXMSRSJXLI2EXMSREP)PIGXVMGEP'SHI2*4%2S

;LIRIPIGXVMGEPVITEMVSVQEMRXIRERGI[SVOMWVIUYMVIHXLEXTVSLMFMXWHIIRIVKM^MRKXLI
GMVGYMXWMRZSPZIHI\XVIQIGEYXMSRQYWXFIYWIH8LI[SVOWLSYPHFIGSQTPIXIHSRP]F]
EYXLSVM^IH[IPPXVEMRIHERHWYTIVZMWIHTIVWSRRIP[LSEVIJYPP]E[EVISJXLIHERKIVW
MRZSPZIH%PPTVEGXMGEPWEJIX]QIEWYVIQYWXFIYWIHXSTVSXIGXXLITIVWSRRIPTIVJSVQMRK
XLIVIUYMVIH[SVO-REHHMXMSRXSXLI2*4%2SGSHIWXLIJSPPS[MRKTVIGEYXMSRW

QYWX

FIXEOIR

 6IQSZIEPP[VMWX[EXGLIW[EXGLGLEMRWVMRKWRIGOPEGIWQIXEPETTIRHEKIWXS

GPSXLMRKSZIVWM^IHQIXEPPMGFIPXFYGOPIWQIXEPTMIVGMRKWSVPSSWIGPSXLMRK8LIWI
MXIQWLEZIXLITSXIRXMEPXSQEOIEGGMHIRXEPGSRXEGX[MXLIRIVKM^IHWYVJEGIW-R
EHHMXMSRWIGYVIPSRKLEMV[MXLELEMVRIXSVGSZIV[MXLETPEWXMGLIPQIX

 6IQSZIEPPLEMVFEVVIXXIWSVFSFF]TMRW8LIWIMXIQWEVIIPIGXVMGEPP]GSRHYGXMZIERH

EGGMHIRXEPGSRXEGXQE]GEYWIWIVMSYWTIVWSREPMRNYV]

 ;IEVHV]GPSXLMRKERHWLSIW1SMWXYVIWLSYPHRSXFITVIWIRXSRXLIWSPIWSJWLSIW

;EXIVMWIPIGXVMGEPP]GSRHYGXMZIERHEGGMHIRXEPGSRXEGXQE]GEYWIHIEXLSVWIVMSYW
TIVWSREPMRNYV]

 -RWYPEXIXLI[SVOIVJVSQXLIKVSYRH'SZIVER]EHNEGIRXKVSYRHIHQIXEPWYVJEGIW

[MXLERMRWYPEXMRKQEXIVMEP7YMXEFPIMRWYPEXMRKQEXIVMEPWEVIHV][SSHVYFFIVQEXW
HV]GERZEWHV]TLIRSPMGQEXIVMEPSVLIEZ]QYPXMTP]TETIVGEVHFSEVH1EOI
WYVIXLEXXLIMRWYPEXMRKQEXIVMEPLEWRSLSPIWTVIWIRXERHXLIVIEVIRSGSRHYGXMZI

QEXIVMEPXSQEOIWYVIXLEXEHIUYEXIWTEGIMWTIVQMXXIHJSV[SVOIVQSZIQIRX

 9WIMRWYPEXIHXSSPW[LIR[SVOMRKSRIRIVKM^IHGMVGYMXWSVJYWIFS\8LIWIMRWYPEXIH

XSSPWQYWXFIVEXIHXS[MXLWXERHXLIZSPXEKISJXLIIRIVKM^IHGMVGYMXW

8LIMRWXEPPEXMSRIPIGXVMGMERQYWXXEOIXLIJSPPS[MRKTVIGEYXMSRW
 0SGEXIERHVIZMI[XLIIPIGXVMGEPWGLIQEXMGWJYVRMWLIH[MXLXLIIUYMTQIRX

 1SYRXXLITYWLFYXXSRWXEXMSRSYXSJVIEGLSJWSQISRIPSGEXIHSRXLIGEVVMEKI

ETTVS\MQEXIP]?QA

-JXLIXIRWMSRIVGLEMRFIGSQIWWPEGOGEYWMRKXLIEVQSRXLIPMQMXW[MXGLXSQSZI
HS[RSVMJEWXVSRKXIRWMSRMWI\IVXIHSRXLIXIRWMSRIVGLEMRGEYWMRKXLIEVQXS
QSZIYTXLIVIMWEFVIEOMRXLIGSRXVSPTS[IV8LIPMQMXW[MXGLIWEVIHIWMKREXIH
[MXLER07SRXLIIPIGXVMGEPWGLIQEXMG

Summary of Contents for 21 Series Hydraulic VRC

Page 1: ...in Roller Guides Customer Job Number Important Read this entire manual Important safety information is included The illustrations depicted in this manual are not to scale or detail The illustrations a...

Page 2: ...res 3 2 Pre Authorization 3 2 Invoices 3 2 4 Important Safety Information 15707 0004 4 1 Read the Entire Manual 4 1 Intended Purpose 4 1 Potential Risks and Possible Misuse 4 1 Safety Alert Symbols 4...

Page 3: ...Overview 15707 1009 7 1 Lift Columns 7 1 7 1 Hydraulic Pump and Motor 7 2 Placement Considerations 7 2 Safety Cam and Wheelblock 7 3 Mechanical Stop 7 3 Hydraulic Cylinder 7 3 Velocity Fuse 7 3 Enclo...

Page 4: ...12 13 1 14 Adjust Motor Overload Sensor 15702 0022 14 1 15 Recommended Spare Parts 15707 1013 15 1 16 Parts 15707 1014 16 1 Hydraulic Components 16 1 Carriage Stop 16 2 Jackscrew Assembly 16 2 Manifol...

Page 5: ...ents www pflow com P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209 Bill of Material Sheets Document Option Drawings Descriptions Document Revision Customer Information Customer Na...

Page 6: ...tonia Ave Milwaukee WI 53209 Customer Information Customer Name Job Number Job Drawings Description Document Revision Electrical Drawings Description Document Revision Safety Data Sheets Description D...

Page 7: ...xpressed written permission from PFlow Industries Inc This publication may be photocopied by the original purchaser Any other type of reproduction is prohibited without express written permission from...

Page 8: ...Section 1 2 15705 0011 Rev J 2022 02 01 e mail csd pflow com Section 1 Contact Information www pflow com P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209...

Page 9: ...RG JSV QSVI MRJSVQEXMSR MR XLI IZIRX ER MRWTIGXMSR MW VIUYMVIH 8LI MRJSVQEXMSR ERH MPPYWXVEXMSRW MR XLMW QERYEP EVI MRXIRHIH SRP EW ER EMH XS YRHIVWXERHMRK XLI 6 W KIRIVEP MRWXEPPEXMSR 8LI MRJSVQEXMSR...

Page 10: ...Section 2 General Information www pflow com P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209...

Page 11: ...VIQSZEP SJ ER TEVXW SV EHHMXMSR SJ ER TEVXW MXLSYX TVMSV VMXXIR TIVQMWWMSR F 4 PS RHYWXVMIW RG SJ TVSHYGXW MRGMHIRXEP SV GSRWIUYIRXMEP HEQEKIW HIPE W SV I TIRWIW MRGYVVIH F JEMPYVI SJ WEMH TEVX SV TEV...

Page 12: ...P FMPPMRK QYWX FI MR EGGSVHERGI MXL SYV EVVERX 4VSGIHYVIW 6ITPEGIQIRX SJ HIJIGXMZI TEVXW MPP FI LERHPIH MR EGGSVHERGI MXL XLI 6IXYVR 1EXIVMEPW YXLSVM EXMSR 61 TSPMG JSV 4 PS RHYWXVMIW RG PP EVVERX SVO...

Page 13: ...PMQMXEXMSRW ERH EWWSGMEXIH LE EVHW SJ XLI 6 R SXLIV YWI SJ XLI 6 MW WXVMGXP JSVFMHHIR 4 PS RHYWXVMIW RG LEW EXXIQTXIH XS TVSXIGX EKEMRWX EW QER LE EVHW EW TSWWMFPI 8LI JSPPS MRK TSXIRXMEP VMWOW WLSYPH...

Page 14: ...YTTSVXIH TPEXJSVQW 7XE SYX SJ XLI EVIE YRHIV E VEMWIH TPEXJSVQ J E QEMRXIRERGI STIVEXMSR VIUYMVIW XLI GEVVMEKI XS VIQEMR MR XLI VEMWIH TSWMXMSR VIJIV XS YPPIXMR JSV EHHMXMSREP MRJSVQEXMSR SV GSRXEGX 4...

Page 15: ...RK SR IUYMTQIRX LMPI XLI IUYMTQIRX MW MR STIVEXMSR GSYPH VIWYPX MR HIEXL SV WIVMSYW MRNYV RG JSV EWWMWXERGI S RSX QEOI ER YREYXLSVM IH GLERKIW EPPMRK E EVH PSWI EPP KEXIW FIJSVI XLI GEVVMEKI MW QSZIH...

Page 16: ...PMRI 2IZIV XV XS WXST SV GLIGO JSV E L HVEYPMG PIEO MXL ER TEVX SJ SYV FSH YWI E TMIGI SJ GEVHFSEVH XS GLIGO JSV L HVEYPMG PIEOW 7QEPP L HVEYPMG LSWI PIEOW EVI I XVIQIP HERKIVSYW ERH GER MRNIGX L HVEY...

Page 17: ...R XLI WYVJEGIW SJ WSQI GSQTSRIRXW QE FIGSQI LSX ZSMH XSYGLMRK LSX WYVJEGIW SV IEV TVSXIGXMZI KPSZIW J ER YRWEJI SV YRYWYEP GSRHMXMSRW EVI SFWIVZIH WXST XLI IUYMTQIRX ERH VIQSZI MX JVSQ WIVZMGI 6ITSVX...

Page 18: ...IRWMRK HIZMGI 1EOI WYVI XLI HIZMGI MW VEXIH JSV XLI PIZIP SJ ZSPXEKI FIMRK QIEWYVIH ERH MW WIRWMXMZI IRSYKL JSV XLI ETTPMGEXMSR 9WI JYWI TYPPIVW XS GLERKI E JYWI RIZIV YWI FEVI LERHW TPMIVW SV WGVI HV...

Page 19: ...QEOI EGGMHIRXEP GSRXEGX MXL IRIVKM IH WYVJEGIW R EHHMXMSR WIGYVI PSRK LEMV MXL E LEMV RIX SV GSZIV MXL E TPEWXMG LIPQIX 6IQSZI EPP LEMV FEVVIXXIW SV FSFF TMRW 8LIWI MXIQW EVI IPIGXVMGEPP GSRHYGXMZI ER...

Page 20: ...Section 4 Important Safety Information www pflow com P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209...

Page 21: ...ct matter and work The facility has performed a Risk Assessment per ASME B20 1 5 16 The lifting systems can be used as one means of support provided that no work is to be done on the hydraulic system...

Page 22: ...n Customer Support Department 3 Barricade the lower level gate opening to prevent unintended access and provide personnel are clear of the moving carriage 5 6 supporting the weight of the carriage to...

Page 23: ...H FIJSVI VIEHMRK XLI VIQEMRHIV SJ XLMW QERYEP JEWX HV MRK IREQIP TEMRX GSPSV QM IH TIV XLI GYWXSQIVvW VIUYIWX ERH QIVMGER 2EXMSREP 7XERHEVHW RWXMXYXI ERWM SVK QIVMGER 7SGMIX SJ 1IGLERMGEP RKMRIIVW EWQ...

Page 24: ...SJ IPIGXVMGEP HIZMGIW YWIH XS GSRXVSP XLI STIVEXMSR SJ E 6 8LMW RSVQEPP MRGPYHIW TYWL FYXXSRW VIPE W PMQMX W MXGLIW MRXIVPSGOW IXG R IRGPSWYVI LSYWMRK ZEVMSYW IPIGXVMGEP GSQTSRIRXW XLEX GSRXVSP XLI 6...

Page 25: ...YWXMG EWL HS R IRZMVSRQIRXW SV R IPIGXVMGEPP TS IVIH WMRKPI TERIP ZIVXMGEP EGXMRK KEXI WLIIX SJ QIXEP YRMJSVQP WPMX ERH WXVIXGLIH JSVQMRK HMEQSRH WLETIH STIRMRKW MR XLI QIXEP WLIIX TERHIH QIXEP MW E S...

Page 26: ...YWYEPP GSRWMWXW SJ E QSZEFPI IPIQIRX WYGL EW E TMWXSR ERH TMWXSR VSH TPYRKIV SV VEQ STIVEXMRK MXLMR E G PMRHVMGEP FSVI 6IJIVW XS QSXSV TYQT ERH VIWIVZSMV EWWIQFP 8LI VIWIVZSMV MW WLMTTIH MXL SMP 1SWX...

Page 27: ...I WMHI W SJ E GEVVMEKI RSX YWIH JSV PSEHMRK YRPSEHMRK ERHVEMPW SV I TERHIH QIXEP WMHIW ERH OMGO TPEXI EVI RSVQEPP WYTTPMIH EW QMRMQYQ KYEVHMRK 8LI WMHI W SJ XLI GEVVMEKI YWIH JSV PSEHMRK YRPSEHMRK X E...

Page 28: ...RWSV 7II EGO WXST TERIP 8LI X TI SJ GLEMR HVMZI QSWX GSQQSRP YWIH JSV XVERWQMWWMSR SJ QIGLERMGEP TS IV 8LI VSPPIV GLEMR GSRWMWXW SJ E WIVMIW SJ WLSVX G PMRHVMGEP VSPPIVW LIPH XSKIXLIV F WMHI PMROW ERH...

Page 29: ...H SV KYMHI QSZMRK TEVXW 8LI TSVXMSR SJ XLI GEVVMEKI XLEX LSYWIW XLI LIIPW XLEX KYMHI XLI GEVVMEKI FIX IIR XLI GSPYQRW WMRKPI TERIP ZIVXMGEP EGXMRK KEXI MW E X TI SJ HVMZI YWIH MR IPIGXVS QIGLERMGEP HV...

Page 30: ...TIR 8LI KEXI MW XLI WEQI EW XLI WMRKPI TERIP EFSZI MR STIVEXMSR ERH YWI I GITX XLI X S TERIPW XIPIWGSTI JVSQ E RIWXIH TSWMXMSR 8LI LSVM SRXEP WPMHMRK KEXI STIVEXIW MR XLI WEQI QERRIV EW E ZIVXMGEP EGX...

Page 31: ...L 180524 7 21 Series Straddle Sprocket Header assembly Jackscrew Shaft Pillow block Guide column Column Cylinder guide track Cylinder sprocket Hydraulic cylinder UHMW stop blocks Carriage header Upper...

Page 32: ...71 4 0 21 Series Cantilever Sprocket Header assembly Jackscrew Shaft Pillow block Guide column Column Cylinder sprocket Hydraulic cylinder UHMW stop blocks Safety Cam Upper single roller guide Carriag...

Page 33: ...PEFIP YXMPM MRK FPEGO GLEVEGXIVW SR E LMXI FEGOKVSYRH 7GVI SR WSPHIVPIWW GSRRIGXSVW MVI RYXW WLEPP FI SJ XLI MRWYPEXIH X TI WTVMRK PSGO ERH SJ XLI TVSTIV WM I XS EGGSQQSHEXI MVIW 8IVQMREP PYKW WLEPP F...

Page 34: ...MSR ERH YWI SJ XLSYWERHW SJ RSVQW ERH KYMHIPMRIW XLEX HMVIGXP MQTEGX FYWMRIWWIW QIVMGER 7SGMIX SJ 1IGLERMGEP RKMRIIVW MW E PIEHIV MR XIGLRMGEP MRRSZEXMSR MXL E JSGYW SR EHZERGMRK ERH ETTP MRK IRKMRIIV...

Page 35: ...ETSVW EVI SV QE MKRMXEFPI QM XYVIW PEWW PSGEXMSRW 0SGEXMSRW XLEX EVI LE EVHSYW FIGEYWI SJ XLI TVIWIRGI SJ GSQFYWXMFPI HYWX PEWW PSGEXMSRW 0SGEXMSRW XLEX EVI LE EVHSYW FIGEYWI SJ XLI TVIWIRGI SJ RSX PM...

Page 36: ...Section 6 Electrical Standards www pflow com P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209...

Page 37: ...P YTVMKLX GSPYQRW 8LIWI EVI ERGLSVIH XS ERH FVEGIH XS XLI FYMPHMRK WXVYGXYVI EX XLI YTTIV ERH MRXIVQIHMEXI PIZIPW GSPYQR PSGEXIH SR IEGL WMHI SJ XLI GEVVMEKI 8LI KYMHI ERKPIW JEGI IEGL SXLIV EPPS MRK...

Page 38: ...MR E PSGEXMSR XLEX MW IEWMP EGGIWWMFPI 8LI EFMPMX XS WIVZMGI ERH MRWTIGX XLI L HVEYPMG TYQT ERH QSXSV MW ER MQTSVXERX GSRWMHIVEXMSR MR XLI PMJI SJ XLI L HVEYPMG W WXIQ 8LI SMP FVIEXLIV ZMWMFPI ERH EG...

Page 39: ...XL SRI LIIP VMHMRK MXLMR XLI GSPYQR ERH XLI SXLIV LIIP VMHMRK SR XLI SYXWMHI SJ XLI GSPYQR 7II MKYVI ERH MKYVI FSPXIH XS XLI GEVVMEKI YTVMKLXW X S SR IEGL WMHI MXL XLI WMRKPI LIIP VMHMRK MXLMR XLI GSP...

Page 40: ...EJIX GEQ WLSI SR XLI SYXWMHI SJ XLI KYMHI ERKPI XVEGO LIPTW IHKI XLI WEJIX GEQ XIIXL 7II MKYVI ERH MKYVI Safety Cam Function 1 Lift Chain 2 Toggle 3 Connecting Link 4 Safety Cam 5 Safety Cam Shoe 1861...

Page 41: ...S G PMRHIVW G PMRHIV MW EXXEGLIH XS IEGL SJ XLI GSPYQRW LIR XLI G PMRHIVW I XIRH XLI GEVVMEKI MW TYWLIH YT ZIPSGMX JYWI TVIZIRXW YRGSRXVSPPIH HIWGIRX MR XLI IZIRX SJ E L HVEYPMG LSWI VYTXYVI 7II MKYV...

Page 42: ...VMIW RG WYTTPMIW WXERHEVH Q XEPP IRGPSWYVI TERIPW XS FI MRWXEPPIH EVSYRH XLI IVXMGEP 6IGMTVSGEXMRK SRZI SV 6 EW VIUYMVIH F WMXI GSRHMXMSRW 8LI IRGPSWYVI TERIPW EVI WXIIP MXL QIXEP HIWMKRIH XS VINIGX E...

Page 43: ...MRK MR XLI MRXIVPSGOIH LIR E KEXI SV HSSV MW STIR XLI MRXIVPSGO TVIZIRXW QSZIQIRX SJ XLI GEVVMEKI E E JVSQ XLI VIWTIGXMZI PIZIP LIR XLI GEVVMEKI MW RSX TVIWIRX EX E PIZIP STIRMRK XLI KEXI SV HSSV MW T...

Page 44: ...kee WI 53209 Examples 1 2 3 4 1 2 3 4 1 Bi Panel Swing Gate 2 Single Panel Swing Gate 3 Vertical Acting Sliding Gate 4 Sliding Gate 15690 0002 S SMG PFL 1875 8 PFL 3076G 16520 1000 SMG PFL 1875 9 1569...

Page 45: ...HEVH KEXI WX PIW GER MRGSVTSVEXI SRI XS JSYV IPIGXVMGEP GSQTSRIRXW TIV KEXI PP IPIGXVMGEP HIZMGIW EVI GSRRIGXIH MRHMZMHYEPP XS XLI QEMR GSRXVSP TERIP 8LI QEMR GSRXVSP TERIP GSRXEMRW E JYWIH XVERWJSVQI...

Page 46: ...P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209 Hydraulic Pump and Motor 8LI TYQT ERH QSXSV LEW XLVII IPIGXVMGEP GSQTSRIRXW E QSXSV E TVIWWYVI W MXGL ERH ER IPIGXVMGEPP EGXYEXIH...

Page 47: ...1EOI WYVI EPP WEJIX HIZMGIW EVI MR TPEGI ERH STIVEFPI FIJSVI YWMRK XLI IUYMTQIRX J ER WEJIX HIZMGI MW QMWWMRK SV MRSTIVEFPI MQQIHMEXIP VIQSZI XLI IUYMTQIRX JVSQ WIVZMGI EPPMRK E EVH PSWI EPP KEXIW FI...

Page 48: ...er Port 6 NPT Elbow 7 1 4 Hose with 3 8 Fitting MKYVI 8LI GSMP MR XLI QSXSV WXEVXIV QEKRIXMGEPP GPSWIW XLI LMKL ZSPXEKI GSRXEGXW ERH XLI TS IV GMVGYMX XS XLI QSXSV WXEVXIV 7II MKYVI 8LMW EGXMSR XYVRW...

Page 49: ...W ERH GETXYVIW XLI YTTIV PIZIP LIR XLI IQIVKIRG WXST MW TYWLIH XLI PMRI GLIGO ZEPZI GPSWIW ERH GETXYVIW XLI JPYMH FILMRH MX MR XLI PMRIW ERH G PMRHIVW 8LMW LSPHW XLI GEVVMEKI EX MXW GYVVIRX TSWMXMSR L...

Page 50: ...EPP HSSVW ERH KEXIW ERH QEOI WYVI XLI PEXGLIW EVI IRKEKIH MW VIEGLIH LIR XLI 6 EVVMZIW EX XLI ETTVSTVMEXI PIZIP ERH GSQIW XS E GSQTPIXI WXST STIR XLI HSSVW ERH KEXIW J ER IQIVKIRG SGGYVW LIR XLI GEVVM...

Page 51: ...LIWI MRWXVYGXMSRW ERH LS LIR HSMRK WS EVI MR E TSWMXMSR XS VIGSKRM I TSWWMFPI VMWOW IEVP ERH XS EZSMH XLIQ Before You Begin 6IEH XLMW IRXMVI QERYEP FIJSVI STIVEXMRK XLI IVXMGEP 6IGMTVSGEXMRK SRZI SV 6...

Page 52: ...Section 10 Manual Lowering www pflow com P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209...

Page 53: ...Never close gates when a person is on the carriage or within the fenced area z The most common reason for access to the area beneath the carriage is to remove debris from the pit This is best accompli...

Page 54: ...www pflow com P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209 2 Section 11 15709 0088 Rev C 2022 02 01 e mail csd pflow com Section 11 Cleaning VRC...

Page 55: ...WYFNIGX QEXXIV ERH SVO J ER HIJIGXW VIPEXMRK XS STIVEXMRK WEJIX ERH VIPMEFMPMX EVI HIXIGXIH SV MJ ER HEQEKI SGGYVW XLI 6 QYWX FI XEOIR SYX SJ STIVEXMSR MQQIHMEXIP 0SGOSYX XEKSYX XLI 6 FIJSVI TIVJSVQMR...

Page 56: ...ER L HVEYPMG PMRI 2IZIV XV XS WXST SV GLIGO JSV E L HVEYPMG PIEO MXL ER TEVX SJ SYV FSH YWI E TMIGI SJ GEVHFSEVH XS GLIGO JSV L HVEYPMG PIEOW 7QEPP L HVEYPMG LSWI PIEOW EVI I XVIQIP HERKIVSYW ERH GER...

Page 57: ...9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209 Action How Often QSRXLP QSRXLP QSRXLP QSRXLP QSRXLP QSRXLP QSRXLP QSRXLP QSRXLP QSRXLP QSRXLW QSRXLW QSRXLW QSRXLW QSRXLW QSRXLW QSRXLW QSRXL...

Page 58: ...TIVMSHMGEPP VIQSZIH JVSQ XLI L HVEYPMG W WXIQ X LIR HSMRK XLMW XLI SMP MQTYVMXMIW LEZI RSX IX WIXXPIH ERH GER FI VIQSZIH EPSRK MXL XLI HVEMRIH SMP 6IQSZI TS IV ERH JSPPS 37 IPIGXVMGEP PSGOSYX XEKSYX V...

Page 59: ...VMXMIW LEZI RSX IX WIXXPIH ERH GER FI VIQSZIH EPSRK MXL XLI HVEMRIH SMP SPPS WXITW MR LERKI XLI 3MP MRWXVYGXMSRW 9WI E JYRRIP MXL E WGVIIR ERH TSYV 73 L HVEYPMG SMP MXL E RSR JSEQMRK EHHMXMZI MRXS XLI...

Page 60: ...www pflow com P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209 Section 12 21 Series Preventive Maintenance and Schedule Checklist...

Page 61: ...TVSTIVP KVSYRHIH MR EGGSVHERGI MXL PSGEP IPIGXVMGEP GSHIW SV MR XLI EFWIRGI SJ PSGEP GSHIW MXL XLI GYVVIRX IHMXMSR SJ XLI 2EXMSREP PIGXVMGEP SHI 2 4 2S IIT GPIEV SJ YRWYTTSVXIH TPEXJSVQW 7XE SYX SJ XL...

Page 62: ...aukee WI 53209 XLI WYKKIWXIH WSPYXMSR Malfunction Possible Cause Solution 4YWL FYXXSR GSRXVSPW HS RSX 1SXSV WXEVXW ERH GEVVMEKI VEMWIW FYX QSXSV WXSTW FIJSVI XLI WIGSRH PIZIP HVEYPMG TYQT ERH QSXSV VY...

Page 63: ...EXMSR MW E ZEGYYQ MR XLI JPYMH GEYWIH F E VIWXVMGXIH SV WLEVT FIRH MR XLI MRPIX PMRI E GPSKKIH JMPXIV SV F JPYMH XLEX MW XSS LMKL MR ZMWGSWMX 8LI GLEVEGXIVMWXMG WSYRH SJ GEZMXEXMSR MW E LMKL TMXGLIH w...

Page 64: ...02 6720 N Teutonia Ave Milwaukee WI 53209 Malfunction Possible Cause Solution JVSQ E VEMWIH TSWMXMSR EVVMEKI MW WTSRK SV FSYRG EVVMEKI PS IVW FYX WXSTW IEVP EVVMEKI MW FMRHMRK 6SYKL SV RSMW STIVEXMSR...

Page 65: ...te the hydraulic pump motor information on page 1 or page 2 The F L A value is listed after the HP value See Figure 14 2 The information may also be found on the VRC Specification for this job 1 Turn...

Page 66: ...Section 22 2 D and 21 Series 15702 0022 Rev A 2022 02 15 e mail csd pflow com Section 14 Adjust Motor Overload Sensor www pflow com P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209...

Page 67: ...1 8626 0020 1 8625 0024 1 10113 0000 1 9760 0010 8LMW PMWX MW E KYMHI XS EWWMWX XLI GYWXSQIV MR IWXEFPMWLMRK ER IQIVKIRG MRZIRXSV JSV SYV 4 PS RHYWXVMIW RG IVXMGEP 6IGMTVSGEXMRK SRZI SV 6 1MRMQEP HS R...

Page 68: ...Section 15 Recommended General Spare Parts 21 Series www pflow com P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209...

Page 69: ...MXLSYX RSXMGI SQTSRIRXW VITPEGIH YRHIV EVVERX MPP FI GLEVKIH JSV MR EGGSVHERGI MXL SYV 61 TVSGIHYVIW 1MRMQYQ SVHIV GLEVKI MW 3 1MP EYOII MWGSRWMR Item Qty Part No Description 1 1 2 2 2 4 2 5 1 4544 0...

Page 70: ...d Block Assembly 3 1 2 10414 3000 PFL 181003 5 15874 0006 SMG PFL 181003 6 3 1 2 2 1 Item Qty Part No Description 1 1 2 2 1 10414 0000 2 Item Qty Part No Description 1 2 2 2 1 Item Qty Part No Descrip...

Page 71: ...ydraulic Pump and Motor 6 4 5 2 1 3 16217 7253 SMG PFL 181003 4 Item Qty Part No Description 1 1 11078 0011 2 1 1 11078 0007 4 1 5 1 1 11078 0012 1 11078 0020 1 11078 0021 1 11078 0022 2SX 7LS R SR PP...

Page 72: ...EXI XLI GLEMR 8LI WM I SJ XLI HVMZI ERH XLI GLEMRW ZEV F ETTPMGEXMSR SRWYPX 4 PS RHYWXVMIW RG YWXSQIV 7YTTSVX ITEVXQIRX FIJSVI SVHIVMRK Item Qty Part No Description 1 1 1 1 1 1 1 1 1 2 2 SBR 2 2 2 2 S...

Page 73: ...ZMGI YWIH XS QIGLERMGEPP TVIZIRX XLI KEXI JVSQ STIRMRK IPS MW XLI RHIVWSR MRXIVPSGOW WYTTPMIH W E WEJIX HIZMGI VITPEGIQIRX F ETTPMGEXMSR Item Qty Part No Description 1 1 1 1 1 2 1 1 1 10170 0000 4 1 5...

Page 74: ...tonia Ave Milwaukee WI 53209 Interlocks 1 2 13661 0000 SMG PFL 20180820 1 8LI MRXIVPSGO MW E HIZMGI YWIH XS QIGLERMGEPP TVIZIRX XLI KEXI JVSQ STIRMRK IPS MW XLI 0 MRXIVPSGO WYTTPMIH W E WEJIX HIZMGI V...

Page 75: ...Teutonia Ave Milwaukee WI 53209 Gate Status Switches KEXI WXEXYW W MXGL MW WYTTPMIH LIR XLI GSRXEGX EVI RSX FIMRK YWIH J VIUYMVIH MX MPP FI QSYRXIH XS XLI KEXI TSWX SV LIEHIV 2SVQEPP XLI Item Qty Par...

Page 76: ...ly 17550 0000 17550 1000 17550 0001 17550 1001 17550 0002 17550 1002 17550 0012 17550 1012 Item Qty Part No Description 1 2 2 2521 0000 2 2 2 2 2522 0000 4 4 7278 0024 Item Qty Part No Description 5 5...

Page 77: ...16 Parts www pflow com P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209 Item Qty Part No Description 1 1 2 1 1 Item Qty Part No Description 4 1 5 1 Guide Roller Block Assembly 178...

Page 78: ...ls green LH 17544 1000 17544 0000 SMG PFL 200117 1 1 2 3 4 2 3 5 10 11 9 5 6 6 12 13 7 8 Item Qty Part No Description 1 4 2 8 5858 0015 8 4 4 7278 0024 5 2 2 17548 0000 7 4 2888 0012 8 4 2 17545 0000...

Page 79: ...3 14 Twin Roller Guide Wheelblock Assembly RH 17544 0010 Polyurethane Wheels red LH 17544 1010 17544 0010 SMG PFL 200120 1 2 3 4 2 3 5 10 11 9 5 6 6 12 13 7 8 Item Qty Part No Description 1 4 2 8 585...

Page 80: ...FL 200120 1 1 2 3 4 2 3 5 10 11 9 5 6 6 12 13 7 8 Item Qty Part No Description 1 4 2 8 5858 0015 8 4 4 7278 0024 5 2 2 7 4 2888 0012 8 4 2 17545 0000 10 11 12 1 Bar Clamp 1 17840 0000 14 1 17543 0200...

Page 81: ...ck Assembly RH Upper 17541 0000 Nyloil Wheels green LH Upper 17541 1000 RH Lower 17542 0000 LH Lower 17542 1000 Item Qty Part No Description 1 4 7278 0024 2 8 5858 0015 8 4 1 17840 0000 5 2 17548 0000...

Page 82: ...kee WI 53209 Single Roller Guide Wheelblock Assembly RH Upper 17541 0100 Polyurethane Wheels red LH Upper 17541 1100 RH Lower 17542 0100 LH Lower 17542 1100 Item Qty Part No Description 1 4 7278 0024...

Page 83: ...ilwaukee WI 53209 Single Roller Guide Wheelblock Assembly RH Upper 17541 0200 Steel Wheels LH Upper 17541 1200 RH Lower 17542 0200 LH Lower 17542 1200 Item Qty Part No Description 1 4 7278 0024 2 8 58...

Page 84: ...Section 16 Parts www pflow com P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209...

Page 85: ...e than two 2 months after shipment will require that the following maintenance procedures be performed every sixty days from date of shipment 1 If roller chains are stored for an extended period of ti...

Page 86: ...e controlled location to prevent corrosion Place silica gel desiccant inside the control enclosure Inspect the inside of the control enclosure for any moisture build up See Figure 17 5 8 Make sure the...

Page 87: ...allowed The placement of capacity labels and safety warnings are the installer s responsibility Make sure the warning labels are placed on each gate and each push button station PFlow Industries Inc s...

Page 88: ...6HFWLRQ 8_ _ 5HY _ _ H PDLO FVG S RZ FRP Section 18 Signage Locations www pflow com P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209...

Page 89: ...After the electrical installation was completed was it necessary to return for final adjustments testing and training Were you made aware of any electrical problems Describe any No answers in detail T...

Page 90: ...15708 1500 Rev H 2022 02 01 e mail csd pflow com Section 19 Installation Questionnaire www pflow com P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209...

Page 91: ...are any exceptions or unresolved items please include detailed information Please return a copy of this form to the PFlow Industries Inc Customer Support Department at csd pflow com Acceptance PFlow S...

Page 92: ...15710 0017 VRC Rev F 2022 02 01 e mail csd pflow com Section 20 Acceptance Certification VRC www pflow com P 414 352 9000 F 414 352 9002 6720 N Teutonia Ave Milwaukee WI 53209...

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