Pfeifer Vacuum XtraDry 150-2 Operating Instructions Manual Download Page 6

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3.1. Setting Up The Pump And Location

Obey national safety regulations and safety requirements
concerning the use of vacuum and electrical equipment.

Remove all packing material, remove the product from its
packing-box, remove the protective covers from the inlet
and outlet connection and keep, inspect the equipment.

Do not use the equipment if it is damaged.

If the equipment is not used immediately, replace the
protective covers. Store the equipment in suitable conditi-
ons.

Read and obey this manual before installing or operating
the equipment.

When transporting, use only the eye bolt provided for the
purpose.

3. Installation 

3.2. Connecting The Vacuum Side

Remove locking cap on intake connection 1.

Connect pump with intake connection to the apparatus.
– Be sure the connection between the vacuum system

and the pump is flexible and as short as possible.

Obey maximum permitted pressures and pressure differen-
ces, see section ”Technical data”. Do not operate the
pump with overpressure at the inlet.

To protect the pump, separators, filters and cooling traps
etc.(see Section 9. Accessories) can be fitted upstream of
the pump.

The diameter of the inlet line should be at the least as
large as the diameter of the pump connection.

3.3. Connecting The Exhaust Line

Pressure can rise to dangerous levels in exhaust

lines. Therefore, lay exhaust lines without shut-
off valves. Do not connect the exhaust line with
a closed system due to the danger of bursting.
In certain applications, exhaust gases and
vapors can be very hot and represent a health
and/or environment hazard.

Lay exhaust lines from the pump sloping downwards so
that condensate cannot run back into the pump, otherwise
fit a separator.

Do not permit any uncontrolled pressurizing (e. g. make
sure that the exhaust pipeline cannot become blocked).
Risk of bursting!
– Interchanging the connections vacuum side/ exhaust

line causes dangerous excess pressure levels.

The diameter of the outlet line should be at the least as
large as the diameter of the pump connection.

The pumping speed rate can be affected by the

exhaust silencer.
It is better to use an exhaust line with extraction
system as an alternative.
If condensable vapors are present in the
exhaust, the supplied silencer can not be used.
Instead, use a length of hose which will reduce
the exhaust noise as well as allow the collection
of the condensate. 
Note: Needs 1/2 inch hose nipple to make
connection.

If other pumps exhaust into this system exchan-
ge of contamination can take place.

WARNING

CAUTION

CAUTION

Transporting the pump

If the equipment is brought from cold environment into a
room for operation, allow the equipment to warm up (pay
attention to water condensation on cold surfaces).

Make sure ventilation is adequate if pump is installed in a
housing.

Provide a firm level platform for the equipment and check
that the system to evacuated is mechanically stable and
that all fittings are secure.
Attention: Flexible elements tend to shrink when
evacuated.

To the best of our knowledge the equipment is in compliance
with the requirements of the applicable EC-directives and
harmonized standards (see “Declaration of conformity”) with
regard to design, type and model, especially directive 
IEC 1010. This directive gives in detail conditions, under which
the equipment can be operated safely (see also IP degree of
protection).

Adopt suitable measures in case of differences, e. g.
improve cooling measures when installation in altitudes of
more than 1000 m above mean sea level.

Ambient temperature range + 12°C (50°F) ... +40 °C (100°F).

If the pump is to be installed in an enclosed space make
sure that adequate cooling air can circulate. Maximum
temperature in the enclosure cannot be above 40°C
(100°F). There needs to be at least 15 cm (6 inch) between
the enclosure and the motor fan.

Summary of Contents for XtraDry 150-2

Page 1: ...Translation of the original instructions Operating Instructions EN PU 0044 BEN E 1207 XtraDryTM 150 2 250 1 Piston Vacuum Pump...

Page 2: ...ant Information 8 4 2 Switching The Pump ON And OFF 8 4 3 Operation With Gas Ballast 9 5 What To Do In The Case Of Breakdowns 10 6 Maintenance 11 6 1 Precautionary Measures During Maintenance Work 11...

Page 3: ...stances wear appropriate safety clothing Obey applicable regulations when disposing of chemicals Take into consideration that chemicals may be polluted Due to the residual leak rate of the equipment t...

Page 4: ...improper Uses not covered above and in particular Operating the pumps in areas where there is a danger of explosion The pumping of corrosive or explosive gases The pumping of gases which are contamin...

Page 5: ...in series Gas coming from the inlet enters the compression space of the first piston stage I After compression the now higher pressure gas enters the compression space of the second piston stage II On...

Page 6: ...locked Risk of bursting Interchanging the connections vacuum side exhaust line causes dangerous excess pressure levels The diameter of the outlet line should be at the least as large as the diameter o...

Page 7: ...rously high voltage in the terminal box Before opening the terminal box disconnect the mains plug and wait for five minutes until the intermediate circuit voltage 300 V has discharged Switch ON OFF mo...

Page 8: ...d off within the permissible intake and exhaust pressure range Lowest starting temperature is 12 C 50 Deg F Switch the pump on using the built in ON OFF switch 14 The motor has a thermal protection sw...

Page 9: ...last The XtraDry has two modes of gas ballast operation They differ in the amount of gas admitted to the pump At the hose connection 19 a filter is installed to prevent dust deposits in the gas ballas...

Page 10: ...em Repair leak Deposits have been formed Clean and inspect pump heads inside the pump Pump becomes too hot Reduce pump rotation speed ensure enough cooling or reduce input pressure Radial shaft seal d...

Page 11: ...tion can reduce service intervals Requested tools Set of Allen key size 1 5 8 mm Cross slot screw driver Torque wrench 6 Nm with insert bit size 5 mm Torque wrench 25 Nm with insert bit size 6 8 mm To...

Page 12: ...grease and dirt CAUTION Exploded view cylinder pistons and connecting rod journal 2 Cylinder intake side 3 Cylinder atmospheric side 6 Cylinder cover intake side 7 Cylinder cover atmospheric side 8 Ho...

Page 13: ...rking diagonally tighten the Allan head screws 72 up to the marking torque of 1 3 Nm by means of a torque wrench and screw the piston head and the piston cap together Exploded view of piston with conn...

Page 14: ...rry out the preliminary steps described in section 6 2 Disassemble the centrifugal mass 25 connecting rods 15 and spacers 27 Dismantling Loosen the screws of the balancing weight 21 from the crankweb...

Page 15: ...ing fresh grease with a syringe Risk of damaging the sealing edge of the radial shaft seal 56 Slide the shaft feedthrough onto the end of the shaft until the stop is reached remove the the transportat...

Page 16: ...ve not attached this note This also applies where the operator does not have the facilities to carry out the decontamination work Units which are contaminated microbiologically explo sively or radioac...

Page 17: ...10 l for cyclic applications daily or less frequent 30 l daily or less frequent 30 l Permissible exhaust pressure mbar 1100 1100 Rotation speed min 1 620 950 620 950 Water vapor tolerance mbar 2 2 Wa...

Page 18: ...0 6 6 13 106 9 0 1 1 3 7 9 313 25 283 52 280 398 128 73 182 143 209 356 DN 25 ISO KF DN 25 ISO KF DN 25 ISO KF 8 1 Dimensions Exhaust flange only for XtraDry 250 1 Exhaust flange alternatively exhaust...

Page 19: ...m by taking a copy Spare parts package Type No Consisting of the following parts Maintenance kit Basic XtraDry 150 2 XtraDry 250 1 PU E31 002 T 46 100 101 106 Piston seals Maintenance kit Plus XtraDry...

Page 20: ......

Page 21: ...21...

Page 22: ...N N 6 61 10 01 10 0 2 20 00 02 2 E EN N 6 61 10 00 00 0 4 4 2 2 1 19 99 95 5 E EN N 6 61 10 00 00 0 4 4 6 6 1 19 99 96 6 D DI IN N E EN N I IS SO O 1 12 21 10 00 0 2 2 2 20 00 04 4 D DI IN N E EN N I...

Page 23: ...23 Notizen Notes...

Page 24: ...ngineering art competent advice and reliable services Ever since the invention of the turbopump we ve been setting standards in our industry And this claim to leadership will continue to drive us in t...

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