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Peterbilt 520EV, Operator'S Manual, Page: 2 / 43

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Peterbilt 520EV Operator'S Manual Download Page 2

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© 2017 PACCAR Inc. - All Rights Reserved. This manual illustrates and describes the operation of features or equipment that may 
be either standard or optional on this vehicle. This manual may also include a description of features and equipment that are no 
longer available or were not ordered on this vehicle. Please disregard any illustrations or descriptions relating to features or 
equipment that are not on this vehicle. PACCAR reserves the right to discontinue, change specifications, or change the design of 
its  vehicles  at  any  time  without  notice  and  without  incurring  any  obligation.  The  information  contained  in  this  manual  is 
proprietary to PACCAR. Reproduction, in whole or in part, by any means is strictly prohibited without prior written authorization 
from PACCAR Inc. 

Summary of Contents for 520EV

Page 1: ......

Page 2: ...red on this vehicle Please disregard any illustrations or descriptions relating to features or equipment that are not on this vehicle PACCAR reserves the right to discontinue change specifications or...

Page 3: ...Y53 6158 1B1 06 21 520EV...

Page 4: ...3...

Page 5: ...21 Safety 6 Emergency 18 Controls 24 Operation 32 Maintenance 38 Contents _____________________________________________________________________________________________________________________________...

Page 6: ...5 Contents __________________________________________________________________________________________________________________________________________...

Page 7: ...Y53 6158 1B1 06 21 Safety...

Page 8: ...7...

Page 9: ...rtrain and auxiliary components require different operating procedures and service intervals than the typical diesel powered truck This supplemental operator s manual provides information that is not...

Page 10: ...at the time of publication Peterbilt Motors Company reserves the right to make changes at any time without notice Safety Alerts Please read and follow all of the safety alerts contained in this manual...

Page 11: ...NOT exactly match the powertrain or parts used in your application The illustrations can contain symbols to indicate an action required and an acceptable or unacceptable condition The illustrations sh...

Page 12: ...performing any repair read and understand all safety precautions and warnings The following is a list of general safety precautions that must be followed to provide personal safety Failure to follow...

Page 13: ...ities are equipped to perform repairs safely and correctly Additional Sources of Information Major component suppliers also supply operator s manuals specific to their products Additional manuals and...

Page 14: ...verter The DC DC converter is the battery electric truck s equivalent to a diesel truck s alternator The DC DC converter uses energy from the propulsion battery pack to power the low voltage component...

Page 15: ...shock resulting in serious injury or death CAUTION Do not store the battery pack in ambient temperatures above 95 F 35 C Permanent damage to the propulsion battery pack will occur CAUTION To prevent...

Page 16: ...15 Vehicle Layout...

Page 17: ...Y53 6158 1B1 06 21 Additional Components on the PCAS PCAS Power Electronics and Controls Subsystem Not Shown The Power Electronics Coolant Reservoir is located behind the 520 cab on the passenger side...

Page 18: ...17...

Page 19: ...Y53 6158 1B1 06 21 Emergency...

Page 20: ...sponders Guide First Responder instructions are available through the QR below Download and print the documentation for the Peterbilt 520EV with your current model year Routinely check the NFPA site t...

Page 21: ...Only the low voltage lead acid batteries can be used for jump starting Failure to heed this warning WILL result in personal injury death or equipment damage WARNING Never jump start a battery near fir...

Page 22: ...of the discharged dead battery This terminal may have a large red or P on the battery case post or clamp 9 Attach the other end of the same cable to the positive terminal of the good booster battery...

Page 23: ...ents on the PCAS for the location of the low voltage fuses for the battery electric truck components WARNING When disconnecting the jumper cables ensure they do not touch any bare metal and that they...

Page 24: ...23...

Page 25: ...Y53 6158 1B1 06 21 Controls...

Page 26: ...on the battery electric vehicle cluster switches and HVAC For reference the 520EV cluster is shown below Each new gauge and telltale is described in the following section The speedometer will either...

Page 27: ...ove The truck could move if the accelerator pedal is pressed PTO Location Physical Telltales Position 8 on Cluster Color Amber Yellow Purposes 1 This telltale illuminates when the electric PTO ePTO is...

Page 28: ...hen the truck will be severely derated i e below 25 power output allowed Regenerative Braking System Location Physical Telltale Position 8 on Cluster Color Amber Yellow Purpose RBS stands for regenera...

Page 29: ...uck and call the PACCAR Customer Center Power Output Gauge Location Position 1 on Cluster Purpose This gauge helps drivers determine if their driving is economical ECO or resulting in regenerative bra...

Page 30: ...that is not consumed by the propulsion motor When the needle is within the green region 11 o clock to 12 the truck s range should not be significantly impacted by power loss If the gauge value is abo...

Page 31: ...Retarder ON OFF switch turns off all regenerative braking When the retarder switch is in the OFF position and 0 accelerator pedal demand occurs the truck will be coasting with no braking effort from...

Page 32: ...This switch will not be included with the 520EV Gear Selector This electric powertrain contains eAxles with either 2 speed or 3 speed transmissions integrated on each eAxle Trucks built before 2022 wi...

Page 33: ...Y53 6158 1B1 06 21 Operation...

Page 34: ...d lights are clean and unobstructed PCAS Inspection Located Under Cab 1 Verify that the coolant lines power steering lines air lines fittings and other connections are all secure intact and free of ch...

Page 35: ...OFF position during low traction road conditions e g ice rain gravel etc Failure to turn OFF the retarder could result in uncontrolled skidding WARNING Vehicle noise may be reduced in some operation...

Page 36: ...he key from the ignition 4 Ensure the Ready to Move telltale is extinguished Park Brake Position For reference drawings of the park brake knob in its released position park brake disengaged and applie...

Page 37: ...o the truck s charge port and the charger screen on the charger not on the truck to monitor the charging status Charge Port LED Status LED Color Charger Status Flashing Green DC Fast Charging Solid Gr...

Page 38: ...ashing when 100 state of charge has been reached If you need to remove the charge plug before reaching 100 state of charge press the Charge Port LED button to end the charge If the charger plug has a...

Page 39: ...Y53 6158 1B1 06 21 Maintenance...

Page 40: ...r s Manual Note and replace any damaged labels Cab Interior See 520 Operator s Manual for non BEV components Battery Gauge Ensure the state of charge is high enough to complete your drive cycle Cluste...

Page 41: ...e to comply may result in personal injury death and equipment or property damage DANGER Restrict high voltage part maintenance to qualified personnel only Do not touch high voltage parts or attempt to...

Page 42: ...ine of reservoir sight glass 2 Years Power Steering EMGARD FE 75W 90 2 5 quarts 2 4 L First 15 000 Miles Then 120 000 Miles Or Every Year Cab A C See Refrigerant Fill Label 10 ounces of oil and R134a...

Page 43: ...or guidance on power washing any equipment added by the body builder especially high voltage equipment CAUTION Do not power wash the PCAS Clean the components by hand as needed CAUTION Care must be ta...

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