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User Guide

 

 

 

Portable Sleeper Squarer/Positioner 

 

 

 

 

 

 

Permaquip Ltd 

Brierley Industrial Park, Stanton Hill, 

Sutton-In-Ashfield, Nottinghamshire, NG17 3JZ 

Tel: +44 (0) 1623 513349 

Fax: +44 (0) 1623 517742  

E-mail:www.permaquip.co.uk

 

 

Summary of Contents for Sleeper Squarer

Page 1: ...le Sleeper Squarer Positioner Permaquip Ltd Brierley Industrial Park Stanton Hill Sutton In Ashfield Nottinghamshire NG17 3JZ Tel 44 0 1623 513349 Fax 44 0 1623 517742 E mail sales permaquip co uk www...

Page 2: ...lic Circuit 20 10 ISO37 Oil Material Safety Data Sheet 22 11 Honda Engine Owners Manual 26 Please note Whilst Permaquip Limited has taken every care in preparing this User Guide it is intended as a te...

Page 3: ...2006 Permaquip Ltd...

Page 4: ...UE AND REVISION RECORD This document will be updated when necessary by the re issue of the complete document Issue Revision Description Date Revised Page No Revised By 03 Changes for new MD 31 12 09 A...

Page 5: ...re safe and correct use of the portable Sleeper Squarer the following should be noted Wear ear eye feet and hand protection when using the portable Sleeper Squarer Additional Personal Protective Equip...

Page 6: ...epted for failure or malfunction of the equipment if this condition is not met Keep all components away from extreme temperatures The portable Sleeper Squarer is not obstructionless so adequate protec...

Page 7: ...m Total Mass 386 kg 703 kg 4 2 Oil Specification The recommended oil for the ram and brake system is Anti wear hydraulic oil with an ISO viscosity grade 37 Ensure that any alternatives used are to the...

Page 8: ...hr Hydrocarbons 10 0 NOX 10 0 CO 549 4 7 Power Pack Engine Noise Emissions The noise emitted by the power pack has been measured at 86 dB A at a distance of 1m at all positions and 90 dB A at the oper...

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Page 10: ...MAN M O 197 03 10 5 GENERAL LAYOUT The following shows the main assembly of the portable Sleeper Squarer...

Page 11: ...sing the correct specification and to the required level 2 Check engine fuel level Fill if required using the correct specification and to the required level 3 Check hydraulic oil tank level Fill if r...

Page 12: ...head 4 Fit the washers and R clips in position to lock the outrigger onto the chassis 5 Locate the first rail clamp lever arm to the rail clamp on the inside of the 4 foot position and fit the retain...

Page 13: ...ate the fork ends of the hydraulic cylinders to the push bars fit the pivot pins and R clips 17 The portable Sleeper Squarer is now fully assembled and ready to use Note that on a Sleeper Positioner b...

Page 14: ...ired from Between the sleeper to be pushed and the next sleeper in front This is done to provide clearance for the sleeper being pushed From behind the sleeper being pushed to allow the pushing arms t...

Page 15: ...mediately above a rail chair screw the screw must be removed Failure to remove the screw could result in damage to the clamp assembly 1 Start the engine 2 Remove the ballast if required as described i...

Page 16: ...MAINTENANCE AND TEST All work should only be performed by competent personnel Always follow local regulations Observe Manual Handling Regulations 7 1 Prior to despatch to site 1 Always kept the hydra...

Page 17: ...welds and pivot pins Replace as required 5 Visually check the condition of the chain for damage and wear Replace as required 7 3 Annual every 250 hours of running which ever occurs first 1 Drain off...

Page 18: ...etails 8 TRAINING Persons that will operate maintain and test the Portable Sleeper Squarer should undertake a programme of training Permaquip Ltd offer a training service please contact us for further...

Page 19: ...MAN M O 197 03 19 9 ORDERING DESCRIPTION PADS Cat No PART NO Portable Sleeper Squarer PA05 03681 14469 Portable Sleeper Positioner 25393 For spare parts please see the Spare Parts List...

Page 20: ...User Guide In order to avoid delay and to have your orders fulfilled promptly Please telephone e mail fax or write giving the following information 1 Company name 2 Contact details 3 Invoicing and de...

Page 21: ...M O 197 03 21 Hydraulic control of the lever arm and lift cylinders is by operating the lever operated spool valve The hydraulic system is protected against excessive pressure by an inline relief val...

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