Perlick PKD24B Owner'S Manual Download Page 7

Getting Started   

PKD24B Installation & Operations Manual Rev. 11.09                                                            

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2.2. 

Receiving and Installation 

The glasswasher is shipped from the factory in a corrugated box on a wooden pallet.  The 

installation guidelines give a systematic procedure for setting up the machine. 
1.  Start by removing the box and packaging material. Check for the following component parts: 

A.  Drain Screen: 

The Wash Tank Scrap Screen is shipped inside the wash cavity of the machine. This 

screen must be in place during operation.  It has been designed to perform two basic 

functions: 

  Strain water that is circulating through the spray arms and pump assembly. 

  A basket to catch heavy solids or broken glass that may plug the impeller. 

B.  Spray Arms 

The end caps on the spray arms have been taped to protect them in shipping.  Remove 

the tape from the spray arm end caps. 

C.  Tube Stiffeners: 

The tube stiffeners must be used to prevent the feed tubes from curling up inside the 

chemical pail allowing the tip to rise out of the chemical. Remove the tie-wraps securing 

the tube stiffeners to the glasswasher to free them up for use. Be careful not to remove 

any of the tie-wraps securing the tube bundle. 

2.  Set the machine in place and, using the leg adjusters, level from side-to-side and front-to-

back. 

 

2.2.1.  Electrical

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A 20-amp, 115 volt, 60 Hz dedicated circuit must be used to supply electrical power to the 

PKD24B glasswasher (see specification sheet page 1). The power connection must be such that 

there is sufficient length of flexible conduit or power cord to permit the machine to be moved for 

cleaning. 

 

2.2.2.  Plumbing

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The machine is equipped with a gate valve with a ½” female NPT connection located at the lower 

left-hand corner (facing the back) of the machine. A 140°F water line should be plumbed to this 

point. The water line used must be of sufficient length and flexibility to permit the machine to be 

moved for cleaning. 
A 1” male NPT fitting is provided for the drain connection on the discharge port of the diverter 

valve (lower, right-hand corner of machine). This fitting may be removed and user provided 

hardware may be used if necessary to facilitate compliance with local plumbing codes. Code 

requires that the drain discharge provides an air gap no less than 1” or two pipe diameters, 

whichever is greater, above the flood level rim of an approved floor drain. 

 

2.2.3.  Post Instructions 

Mount the wall chart provided in a conspicuous place and instruct the operators on proper cleaning 

and operation of the PKD24B. The instruction chart is also provided as an appendix to this manual 

(see appendix). 

 

*

 Electrical and plumbing connections must be made by a qualified person who will comply with all 

available Federal, State, and Local Health, Electrical, Plumbing and Safety codes 

 

Summary of Contents for PKD24B

Page 1: ...m PKD24B INSTALLATION OPERATION Rev 11 09 8 0 0 5 5 8 5 5 9 2 FAX 414 353 7069 P e r l i c k C o r p o r a t i o n 8 3 0 0 W G o o d H o p e R d Milwaukee WI 53223 Owner s Manual Keep with machine for...

Page 2: ...7 3 OPERATION 8 3 1 INITIAL SETUP 8 3 1 1 Check 8 3 1 2 Chemicals 8 3 1 3 Filling the Machine 8 3 2 GENERAL 8 3 2 1 Pre Scrapping 8 3 2 2 Proper Chemical Dosage 8 3 2 3 Proper Filling 9 3 2 4 Water Pu...

Page 3: ...CAPACITY 35 GPM 132 5 LPM WATER REQUIREMENTS 140 F 60 C WATER INLET 1 27cm DRAIN CONNECTION 1 2 54 cm CYCLE TEMPERATURES WASH F Min 140 60 C FRAME DIMENSIONS DEPTH 23 59 69 cm WIDTH 24 60 96 cm PKD24B...

Page 4: ...lay The instant start relay latches ON the power to the cam timer motor so that the START switch can be released a moment after it has been toggled without the cam timer motor losing power b After abo...

Page 5: ...n valve is opened the pump motor continues to run to pump the wash water out through the drain and the Flush function begins At first flushing the machine because the drain valve is still open then wi...

Page 6: ...ment of your drain hose See section 2 2 2 Plumbing This manual is structured to provide a complete reference guide to the PKD24B It is presented in a manner that all users will be able to comprehend a...

Page 7: ...lectrical A 20 amp 115 volt 60 Hz dedicated circuit must be used to supply electrical power to the PKD24B glasswasher see specification sheet page 1 The power connection must be such that there is suf...

Page 8: ...ter supply line is minimum Supply circuit breaker for machine is properly sized 20 amp Service voltage and phase type are correct to machine data plate Drain hose is installed with adequate air gap Gl...

Page 9: ...the end of the shift drain the machine by holding the Drain rocker switch in the DRAIN position until the machine is completely drained To avoid running the pump dry do not hold the Drain rocker swit...

Page 10: ...on the water supply line to the machine to maintain constant pressure Note If the optional sustainer heater is installed the wash tank must be properly filled and the machine properly leveled or the f...

Page 11: ...l increase the amount of time that the micro switch is held ON The cams are slip fit and a cam adjustment wrench is provided a small screw driver or the edge of a table knife can also work to adjust t...

Page 12: ...0411 00 Clogged or defective drain valve Clean and or replace drain valve P N 04103 00 Tank overflows overnight Debris in water Solenoid Valve Clean and replace valve diaphragm P N 00707 00 Water leak...

Page 13: ...N 00557 55 Defective pump motor contactor Replace contactor P N 00404 82 Delime switch is on Turn off delime switch Motor runs continuously Delime switch is on Turn off delime switch Optional Sustaine...

Page 14: ...not fill machine Defective fill start switch Replace fill start switch P N 03470 01 Defective water solenoid valve Replace water solenoid valve P N 03603 10 Fill water won t shut off Defective water...

Page 15: ...r switch Replace primer switch P N 03470 00 Defective rinse pump motor Replace pump motor P N 00416 00 Counter does not increment Defective counter Replace counter P N 03408 50 Defective timer assembl...

Page 16: ...perature of the water solution there in Dishwashing machines shall be thoroughly cleaned at least once each day The pumps and the wash and rinse sprays or jets shall be so designed that a forceful str...

Page 17: ...PKD24B PARTS MANUAL Rev 1 15B Page 16 Appendix A Operator Cleaning Instructions...

Page 18: ...Electrical Diagram PKD24B PARTS MANUAL Rev 11 09 Page 17...

Page 19: ...Electrical Diagram PKD24B PARTS MANUAL Rev 11 09 Page 18 6 Electrical Diagram Effective 06 2007 Form No Z2361...

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