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Perkins 35943 User Handbook Manual Download Page 50

All information in this document is substantially
correct at time of printing and may be altered
subsequently.
Part No. 35943 issue 5
Produced in England ©2013 by Wimborne
Marine Power Centre

Wimborne Marine Power Centre

22 Cobham Road,
Ferndown Industrial Estate,
Wimborne, Dorset, BH21 7PW, England.
Tel: +44 (0)1202 796000,
Fax: +44 (0)1202 796001
E-mail: [email protected]

Web: www.perkins.com/Marine

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Summary of Contents for 35943

Page 1: ...User s Handbook 700GM GB Part No 35943...

Page 2: ......

Page 3: ...Wimborne Marine Power Centre all rights reserved The information is correct at the time of print Published in December 2013 by Wimborne Marine Power Centre Wimborne Marine Power Centre Wimborne Dorset...

Page 4: ...Title 35943...

Page 5: ...eed range 12 Running in 12 Relay for an insulated negative earth 12 Angle of operation 12 Preventive maintenance Preventive maintenance periods 13 Schedules 14 How to drain the coolant circuit 15 Engi...

Page 6: ...servation purposes 38 POWERPART recommended consumable products POWERPART Coolant 39 POWERPART Easy Flush 39 POWERPART Gasket and flange sealant 39 POWERPART Gasket remover 39 POWERPART Griptite 39 PO...

Page 7: ...ny address list on page 5 Over sixty years of diesel production experience together with the latest technology have been applied to the manufacture of your engine to give you reliable and economic pow...

Page 8: ...e at the intervals indicated in Preventive maintenance If the engine works in a very dusty environment or other adverse conditions certain maintenance intervals will have to be reduced Renew the filte...

Page 9: ...s on charge because the gases from the electrolyte are highly flammable The battery fluid is dangerous to the skin and especially to the eyes Disconnect the battery terminals before a repair is made t...

Page 10: ...es There are two engine identification numbers One is for the complete marine engine and is stamped on a plate A at the rear of the right side of the cylinder block The other is for the basic engine a...

Page 11: ...Fax 81 3 5157 0572 Singapore Multico Power Drive Pte Ltd 11 Tuas View Crescent Multico Building Singapore 637643 Telephone 65 6 863 2863 Fax 65 6 863 6819 Email mpd multicorporation net www multicorp...

Page 12: ...Chapter 1 35943 Page 6...

Page 13: ...35943 Chapter 2 Page 7 Engine views Introduction Perkins engines are built for specific applications and the views which follow do not necessarily match your engine specification...

Page 14: ...tank cooled exhaust manifold 2 Heat exchanger 3 Connection for the raw water inlet 4 Starter motor 5 Strainer 6 Sump drain plug 7 Raw water pump 8 Crankshaft pulley 9 Drive belt 10 Coolant pump 11 Al...

Page 15: ...ic actuator 20 Fuel lift pump 21 Lubricating oil dipstick 22 Canister for the fuel filter 23 Ground connection for the engine 24 Lubricating oil filter canister 25 Lubricating oil sump 26 Drain pump f...

Page 16: ...Chapter 2 35943 Page 10...

Page 17: ...ine with the fuelled starting aid Note Use this method when the cylinder head temperatures are below approximately 0 C 32 F 1 Switch on the electrical system 2 Hold the heat switch in the down positio...

Page 18: ...ly life of the engine can cause lubricating oil to enter the exhaust system Maximum load can be applied to a new engine as soon as the engine is put into service and the coolant temperature has reache...

Page 19: ...f necessary use the shorter periods When the operation of the engine must conform to the local regulations these periods and procedures may need to be adapted to ensure correct operation of the engine...

Page 20: ...canister of the lubricating oil filter Remove and clean the pipe s for the engine breather Renew the engine breather 2 Clean or renew the element of the air filter Check all hoses and connections Chec...

Page 21: ...e drain plugs 4 Fasten a label in a suitable place to indicate that the coolant system has been drained Caution The closed circuit system cannot be drained completely If the coolant is drained for eng...

Page 22: ...pecial coolant hydrometer that will check the temperature and the specific gravity of the coolant follow the manufacturer s instructions Note If a special coolant hydrometer is not available put a hyd...

Page 23: ...ation in section 5 for details of the correct coolant to be used See section 7 for details of how to add coolant to the raw water system for engine preservation purposes 1 Ensure that the seacock is c...

Page 24: ...sure that the sea cock is closed 2 Release the hose clip at the connection A1 of the raw water pump and on each side of the strainer A3 Remove the hose A2 This illustration shows a typical example 3 R...

Page 25: ...ces of the pump body and the end plate 5 Inspect the rubber impeller for excessive wear or for damage and renew it if necessary If pieces have broken off the impeller blades check the strainer for the...

Page 26: ...an early failure of the belt may occur Do not loosen the setscrew A1 If this setscrew is loosened the thermostat housing to cylinder head seal could be broken and result in a leakage of coolant 1 Loo...

Page 27: ...cover 6 Renew the seals A2 and A5 and the O ring A3 and lightly lubricate them with clean fuel 7 Put the bottom cover under the new element and hold the element squarely to the filter head Ensure that...

Page 28: ...If necessary remove the pipe clamps 4 Remove the setscrew A6 of the atomiser clamp and remove the clamp A5 the spacer A4 the atomiser and its seat washer A3 5 Put the new atomiser in position togethe...

Page 29: ...inate the engine compartment Put a drip tray under the engine and discard old fuel in accordance with local instructions 1 Loosen the vent plug A1 on the side of the fuel injection pump 2 Operate the...

Page 30: ...ker cover and remove the cap Caution Do not fill the sump past the notch B2 on the dipstick B1 as this can have an adverse affect on on the performance of the engine Excess lubricating oil must be dra...

Page 31: ...the canister with clean engine lubricating oil 4 Fit the new canister and tighten by hand until the seal contacts the cylinder block Tighten the canister a further 1 2 to 3 4 of a turn by hand only D...

Page 32: ...cover A7 3 Remove the diaphragm and location ring assembly A6 Remove the spring A5 4 Release the clips that retain the breather pipe and remove the breather pipe A1 5 Clean the breather cavity A4 in...

Page 33: ...ment of the air filter 1 Release the hose clip A1 and remove the air filter assembly 2 Remove the filter element B2 from inside the filter assembly B1 3 Fit a new filter element and fit the filter ass...

Page 34: ...of the valves B1 and B2 and adjust them if necessary 3 Rotate the crankshaft in a clockwise direction until the valve B3 has just opened and the valve B4 has not closed completely Check the clearance...

Page 35: ...recommended that the tools and other parts listed below are also retained on board Wire 20 SWG 1 mm in diameter Insulation tape Jointing compound Magnet keep this away from the compass Mechanical fin...

Page 36: ...Chapter 4 35943 Page 30...

Page 37: ...fuels are available it is necessary to use a highly alkaline lubricating oil in the engine or to renew the lubricating oil more frequently see the table below Fuel sulphur content Oil change interval...

Page 38: ...50 hours nor for light load applications Caution The type of lubricating oil to be used may be affected by the quality of the fuel which is available For further details see Fuel specification on pag...

Page 39: ...with other products Unlike many protective coolants Extended Life Coolant does not coat components with a protective layer to prevent corrosion Instead it uses virtually non depleting corrosion inhibi...

Page 40: ...Chapter 5 35943 Page 34...

Page 41: ...34 36 37 38 39 40 42 43 44 63 Black exhaust smoke 11 13 15 17 19 21 22 34 36 37 38 39 40 42 43 44 63 70 Blue or white exhaust smoke 4 15 21 23 36 37 38 39 42 44 45 52 58 61 62 The pressure of the lub...

Page 42: ...stem 33 Vacuum pipe leaks or fault in exhauster 34 Fault in fuel injection pump 35 Broken drive on fuel injection pump 36 Timing of fuel injection pump is incorrect 37 Valve timing is incorrect 38 Bad...

Page 43: ...on against corrosion see page 38 Caution If protection against frost is not necessary and a corrosion inhibitor is to be used it is recommended that you consult the Service Department Wimborne Marine...

Page 44: ...engine for one to two minutes with the seacock closed and with a supply of fresh water through the open top of the raw water strainer 1 Obtain two empty clean containers each with a capacity of appro...

Page 45: ...s Part number 21820129 POWERPART Hydraulic threadseal To retain and seal pipe connections with fine threads Especially suitable for hydraulic and pneumatic systems Part number 21820121 POWERPART Indus...

Page 46: ...8 POWERPART Silicone RTV sealing and jointing compound Silicone rubber sealant which prevents leakage through gaps Currently Hylosil Part number 1861108 POWERPART Stud and bearing lock To provide a he...

Page 47: ...cating oil pressure maximum engine speed and normal engine temperature 420 kPa 61 lbf in2 4 3 kgf cm2 Capacity of a typical lubricating oil system 1 includes oil filter 9 4 litres 16 5 pints sump only...

Page 48: ...Chapter 9 35943 Page 42...

Page 49: ...California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm...

Page 50: ...ed subsequently Part No 35943 issue 5 Produced in England 2013 by Wimborne Marine Power Centre Wimborne Marine Power Centre 22 Cobham Road Ferndown Industrial Estate Wimborne Dorset BH21 7PW England T...

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