i07478144
Maintenance
Interval
Schedule
Ensure
that
all
safety
information,
warnings,
and
instructions
are
read
and
understood
before
any
operation
or
any
maintenance
procedures
are
performed.
The
user
is
responsible
for
the
performance
of
maintenance,
including
all
adjustments,
the
use
of
the
correct
lubricants,
fluids,
filters,
and
the
replacement
of
components
due
to
normal
wear
and
aging.
Failure
to
adhere
to
proper
maintenance
intervals
and
procedures
may
result
in
diminished
performance
of
the
product
and/or
accelerated
wear
of
components.
Use
mileage,
fuel
consumption,
service
hours,
or
calendar
time,
WHICH
EVER
OCCURS
FIRST,
to
determine
the
maintenance
intervals.
Products
that
operate
in
severe
operating
conditions
may
require
more
frequent
maintenance.
Note:
Before
each
consecutive
interval
is
performed,
all
maintenance
from
the
previous
interval
must
be
performed.
When
Required
“ Battery - Recycle” . . . . . . . . . . . . . . . . . . . . . . . . . . . .
“ Battery - Replace” . . . . . . . . . . . . . . . . . . . . . . . . . 84
“ Battery or Battery Cable - Disconnect” . . . . . . . . . 85
“DEF Filler Screen (Emission Related Component) -
Clean” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
“Diesel Exhaust Fluid (Emission Related Component)
- Fill” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
“ Engine Air Cleaner Element - Replace” . . . . . . . . 99
“ Engine - Clean” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
“ Fuel System - Prime” . . . . . . . . . . . . . . . . . . . . . . .111
“ Fuel Tank Water and Sediment - Drain” . . . . . . . 114
“ Radiator - Clean” . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Daily
“ Air Tank Moisture and Sediment - Drain” . . . . . . . 83
“ Cooling System Coolant Level - Check”. . . . . . . . 90
“ Driven Equipment - Check” . . . . . . . . . . . . . . . . . . 98
“ Engine Air Cleaner Service Indicator -
Inspect” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
“ Engine Oil Level - Check” . . . . . . . . . . . . . . . . . . 101
“ Fuel System Primary Filter/Water Separator -
Drain” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
“ Power Take-Off Clutch - Check” . . . . . . . . . . . . . 117
“Walk-Around Inspection” . . . . . . . . . . . . . . . . . . . 118
Every 250 Service Hours
“ Engine Oil Sample - Obtain” . . . . . . . . . . . . . . . . 102
“Grounding Stud - Inspect/Clean/Tighten” . . . . . . 116
Initial 500 Service Hours
“ Engine Valve Lash - Check” . . . . . . . . . . . . . . . . .111
Every 500 Service Hours
“ Air Shutoff - Test” . . . . . . . . . . . . . . . . . . . . . . . . . . 83
“ Battery Electrolyte Level - Check” . . . . . . . . . . . . 84
“ Belts - Inspect/Adjust/Replace”. . . . . . . . . . . . . . . 85
“ Belts - Inspect/Adjust/Replace”. . . . . . . . . . . . . . . 86
“ Cooling System Supplemental Coolant Additive
(SCA) - Test/Add” . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
“ Engine Oil and Filter - Change”. . . . . . . . . . . . . . 103
“ Fuel System Primary Filter (Water Separator)
Element - Replace” . . . . . . . . . . . . . . . . . . . . . . . . 112
“ Fuel System Secondary Filter - Replace”. . . . . . 113
“ Hoses and Clamps - Inspect/Replace”. . . . . . . . 116
Every 2000 Service Hours
“Fumes Disposal Filter Element (Emission Related
Component) - Replace” . . . . . . . . . . . . . . . . . . . . . 115
Every 2500 Service Hours
“ Engine Valve Lash - Check” . . . . . . . . . . . . . . . . .111
Every 3000 Service Hours or 3
Years
“ Cooling System Coolant (DEAC) - Change” . . . . 87
“ Cooling System Water Temperature Regulator -
Replace” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Every 4000 Service Hours
“ Air Compressor - Check”. . . . . . . . . . . . . . . . . . . . 83
M0087475-03
81